
851-926 Rev. A 2 Dorner Mfg. Corp.
ERT™ 250 Pallet System Stations & Accessories
Table of Contents
Introduction.......................................................................... 3
Warnings −General Safety .................................................. 4
Specifications ....................................................................... 5
Accessories:...................................................................... 5
Pallets............................................................................ 5
Pallet Stops ................................................................... 5
Lift and Locate Station ................................................. 5
Lift and Transfer Station............................................... 5
Lift and Rotate Station.................................................. 5
Pallet Pusher ................................................................. 5
Installation............................................................................ 6
Required Tools ................................................................. 6
Sensor Mounts .................................................................. 6
Bottom Mount............................................................... 6
Side Mount.................................................................... 6
Pallet Stops ....................................................................... 6
Installation .................................................................... 6
To switch pallet stop from left hand to right hand........ 7
Pneumatic and Control Logic Suggestions................... 8
Recommended Pneumatics ....................................... 8
Attaching and Operations of Pneumatics .................. 9
Sensor Installation and Basic Logic .......................... 9
Lift and Locate Station ..................................................... 9
Simplified Installation................................................... 9
Full Installation Steps ................................................. 10
Guard Kit Removal (If Equipped) .............................. 11
Stroke Sensing Adjustment......................................... 11
Stroke Adjustment ...................................................... 11
Pneumatic and Control Logic Suggestions................. 12
Recommended Pneumatics ..................................... 12
Attaching and Operations of Pneumatics ................ 12
Sensor Installation and Basic Logic ........................ 13
Lift and Transfer Station ................................................ 13
Simplified Installation................................................. 13
Full Installation Steps ................................................. 14
Guard Kit Removal (If Equipped) .............................. 14
Stroke Adjustment ...................................................... 15
Pneumatic and Control Logic Suggestions................. 16
Recommended Pneumatics ..................................... 16
Attaching and Operations of Pneumatics ................ 16
Lift and Rotate Station.................................................... 17
Simplified Installation................................................. 17
Full Installation Steps ................................................. 17
Rotation Adjustment ................................................... 18
Guard Kit Removal (If Equipped) .............................. 19
Stroke Adjustment ...................................................... 19
Pneumatic and Control Logic Suggestions................. 20
Recommended Pneumatics ..................................... 20
Attaching and Operations of Pneumatics ................ 20
Sensor Installation and Basic Logic ........................ 21
Pallet Pusher ................................................................... 22
Simplified Installation................................................. 22
Full Installation Steps ................................................. 22
Stands ............................................................................. 23
Preventive Maintenance and Adjustment .......................... 24
Required Tools............................................................... 24
Checklist ........................................................................ 24
Pallets ............................................................................. 24
Pallet Stops..................................................................... 24
Lift and Locate, Lift and Transfer,
Lift and Rotate Stations.................................................. 24
Stroke Adjustment...................................................... 24
Lift and Locate Station................................................... 25
Cylinder Replacement ................................................ 25
Lift and Transfer Station................................................ 26
Cylinder Replacement ................................................ 26
Lift and Rotate Station ................................................... 28
Cylinder Replacement ................................................ 28
Pallet Pusher Cylinder Replacement.............................. 30
Pallet Pusher Roller, Sprocket,
and Gear Replacement ................................................... 31
Service Parts ...................................................................... 34
Pallet............................................................................... 34
Bottom Sensor................................................................ 36
Side Sensor..................................................................... 37
Standard Load Pallet Stop.............................................. 38
Heavy Load Pallet Stop.................................................. 39
Lift and Locate for Pallets 400 x 480 or Smaller........... 40
Lift and Locate for Pallets 480 x 480 or Larger............. 42
Lift and Transfer for Pallets 400 x 480 or Smaller ........ 44
Lift and Transfer for Pallets 480 x 480 or Larger.......... 46
Lift and Rotate for Pallets 400 x 480 or Smaller ........... 48
Lift and Rotate for Pallets 480 x 480 or Larger ............. 50
Pallet Pusher................................................................... 52
Post Support Stand ......................................................... 54
Notes.................................................................................. 55
Return Policy ..................................................................... 56