Dorner 70-40 Manual instruction

851-462 Rev. B
Setup, Operation
& Maintenance Manual
70–40and 70–41
Emergency Stop Kit
Table of Contents
Warnings – General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vertical Mounting to 2100, 2200 &
3100 Conveyor 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Vertical Mounting to 6100 Conveyor 3. . . . . . . . . .
Horizontal Mounting to 2100, 2200 &
3100 Conveyor 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Horizontal Mounting to 6100 Conveyor 4. . . . . . . .
Vertical Mounting to Aluminum Stand Leg 4. . . . .
Horizontal Mounting to Aluminum Stand Leg 5. . . . .
Vertical Mounting to Steel Stand Leg 5. . . . . . . . . .
Horizontal Mounting to Steel Stand Leg 5. . . . . . . . .
Cable Routing 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70–40and 70–41 Emergency Stop Kit Setup, Operation & Maintenance Manual
851-462 Rev. B 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
DANGER
DO NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Controller must be properly grounded. Failure to
properly ground controller may cause injury to
personnel.
Ç
Ç
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
wiring.
DANGER
Ç
Exposed moving parts can
cause severe injury.
DO NOT ATTEMPT
ADJUSTMENTS WITH
CONVEYOR RUNNING.
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other
equipment or as part of a
multiple conveyor system,
CHECK FOR POTENTIAL
PINCH POINTS and other
mechanical hazards before
system start-up.
Introduction
IMPORTANT: Some illustrations may show
guards removed. Do NOT operate equipment with-
out guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact factory
regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
Dorner conveyors are covered by the following patent
numbers: 5131529, 5156260, 5156261, 5174435,
5203447, 5265714, 5875883, and corresponding pat-
ents and patent applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Warnings –General Safety

70–40and 70–41 Emergency Stop Kit Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 3851-462 Rev. B
E-Stop Specifications
Supply Voltage: 115 VAC
Output Configuration: 1 Normally Closed Contact
Contact Type: Maintained
Contact Rating: 1 HP, 13 Amperes Max.
Housing: NEMA 12/IP55
Installation
J
F
F
G
I
D
H
EB
C
C
A
K
M
A
D
Figure 1
L
Installation Component ListInstallation Component List
A Single Drop-In T-bar (4x)
A Single Drop-In T-bar (4x)
B Stop Mounting Plate (1x)
B Stop Mounting Plate (1x)
C M6 x 16 mm Button Head Screw (2x)
C M6 x 16 mm Button Head Screw (2x)
D Stop Mounting Bracket (2x)
D Stop Mounting Bracket (2x)
E M5 x 8 mm Socket Head Cap Screw (2x)
F M5 x 6 mm Socket Head Cap Screw (4x)
G Pushbutton Box (1x)
H M6 x 10 mm Button Head Screw (2x)
I Zip Tie Mount (2x)
J Zip Tie (2x)
K 4 mm Hex Key Wrench (1x)
L T-slot Cover Strip (5x)
M M6 Spring Nut (2x)
N 6100 Mounting Clip (2x)
Vertical Mounting to 2100, 2200 & 3100
Conveyor
NOTE: For shipping, T-bars (A), Mounting Plate (B),
Mounting Brackets (D) and Pushbutton Box (G) are pre–
assembled. Detach T–bars before proceeding.
1.Insert two Single Drop-in T-bars (A of Figure 2) into
conveyor T-slot.
Figure 2
A
2.Attach the Pushbutton Box assembly (G of Figure 3)
to two T-bars (A) with screws (C).
B
G
E
C
Figure 3
A
C
Vertical Mounting to 6100 Conveyor
NOTE: For shipping, T-bars (A), Mounting Plate (B),
Mounting Brackets (D) and Pushbutton Box (G) are pre–
assembled. Detach T–bars before proceeding.
1.Install mounting clips (N of Figure 4) on conveyor.
Figure 4
N
Specifications

70–40and 70–41 Emergency Stop Kit Setup, Operation & Maintenance Manual
851-462 Rev. B 4Dorner Mfg. Corp.
2.Attach Pushbutton Box assembly (G of Figure 5)
with screws (C).
Figure 5
G
C
C
Horizontal Mounting to 2100, 2200 & 3100
Conveyor
NOTE: For shipping, T-bars (A), Mounting Plate (B),
Mounting Brackets (D) and Pushbutton Box (G) are pre–
assembled. Detach all before proceeding.
1.Attach Pushbutton Box (G of Figure 6) to mounting
plate (B) with screws (E).
B
C
Figure 6
A
G
E
A
C
2.Insert two Single Drop–in T-bars (A of Figure 6) into
conveyor T–slot.
3.Attach Pushbutton Box assembly to T-bars (A) with
screws (C).
Horizontal Mounting to 6100 Conveyor
NOTE: For shipping, T-bars (A), Mounting Plate (B),
Mounting Brackets (D) and Pushbutton Box (G) are pre–
assembled. Detach all before proceeding.
1.Install mounting clips (N of Figure 7) on conveyor.
Figure 7
N
2.Attach Pushbutton Box (G of Figure 8) to mounting
plate (B) with screws (E).
3.Attach Pushbutton Box assembly (G of Figure 8) with
screws (C).
Figure 8
C
G
B
C
E
Vertical Mounting to Aluminum Stand Leg
NOTE: For shipping, T-bars (A), Mounting Plate (B),
Mounting Brackets (D) and Pushbutton Box (G) are pre–
assembled. Detach T–bars and mounting plate before
proceeding.
1.Insert two Single Drop-in T-bars (A of Figure 9) into
Leg slot.
G
Figure 9
ECA
B
2.Attach mounting plate (B) to T–bars (A) with screws
(C).
3.Attach Pushbutton Box assembly (G of Figure 9) to
mounting plate (B) with screws (E).
Installation

70–40and 70–41 Emergency Stop Kit Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 5851-462 Rev. B
Horizontal Mounting to Aluminum Stand
Leg
NOTE: For shipping, T-bars (A), Mounting Plate (B),
Mounting Brackets (D) and Pushbutton Box (G) are pre–
assembled. Detach all before proceeding.
1.Attach Pushbutton Box (G of Figure 10) to mounting
plate (B) with screws (E).
2.Insert two Single Drop-in T-bars (A) into Leg slot.
B
Figure 10
G
E
CA
A
3.Attach Pushbutton Box assembly (G) to T-bars (A)
with screws (C).
Vertical Mounting to Steel Stand Leg
NOTE: For shipping, T-bars (A), Mounting Plate (B),
Mounting Brackets (D) and Pushbutton Box (G) are pre–
assembled. Detach T–bars and mounting plate before
proceeding.
1.Install two Spring Nuts (N of Figure 11) into Leg
slot.
Figure 11
B
C
E
G
N
2.Attach mounting plate (B) to Spring Nuts (N) with
screws (C).
3.Attach Pushbutton Box assembly (G) to mounting
plate (B) with screws (E).
Horizontal Mounting to Steel Stand Leg
NOTE: For shipping, T-bars (A), Mounting Plate (B),
Mounting Brackets (D) and Pushbutton Box (G) are pre–
assembled. Detach all before proceeding.
1.Install two Spring Nuts (N of Figure 12) into Leg
slot.
B
Figure 12
EGC
N
N
2.Attach Pushbutton Box (G) to mounting plate (B) with
screws (E).
3.Attach Pushbutton Box assembly to Spring Nuts
(N) with screws (C).
Installation

70–40and 70–41 Emergency Stop Kit Setup, Operation & Maintenance Manual
851-462 Rev. B 6Dorner Mfg. Corp.
Cable Routing
NOTE: Cable routing should not run near any moving
Conveyor parts, where it could possibly be damaged or
cause damage to the Conveyor.
1.The Conveyor T-Slot channel or optional 6 ft
(1829mm) or 12.5-ft (3810 mm) Wire Troughs
(Dorner #75-85-6 or #75-85-12) can be used to route
wire.
2.To contain a long run of wiring cable in the conveyor
T-slot channel, use several short lengths of T-slot Cover
Strips (M) (Figure 13). Or, to completely contain a
long run of cable, purchase T-slot Cover Strip
(645656P) at length required.
Figure 13
M
3.To route Cable over a previously mounted compo-
nent or to anchor the Cable, use the Zip Tie Mounts
(I of Figure 14) and Single Drop-in T-bars (A).
Secure each Zip Tie Mount with M6 screw (H).
I
J
H
A
Figure 14
4.Figure 15 shows a typical wire routing of an E-Stop
connection to the Conveyor motor using the Convey-
or’s T-slot with both T-Slot Closure Strips and Zip
Ties (J).
Figure 15
JIA
LG
H
Installation

70–40and 70–41 Emergency Stop Kit Setup, Operation & Maintenance Manual
Dorner Mfg. Corp. 7851-462 Rev. B
Item Part Number Part Description
1 830–142
830–141 Push Button, Illuminated Push Button, Non–illuminated
2 699727 Enclosure
3 830–190 Power Module (For Illuminated Only)
4 830–145
830–146 Contact Block (for Illuminated only) Contact Block (for Both Models)
5 805–655 Relay
6 805–053 Power Cord
7 805–805 Motor Cord
Figure 16
35
6
2
1
4
7
Service Parts

No returns will be accepted without prior written factory authorization. When calling for authorization, please
have the following information ready for the Dorner Factory representative or your local distributor:
1. Name and address of customer.
2. Item(s) being returned.
3. Reason for return.
4. Customer’s original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the Returned items and provide a Returned Goods
Authorization Number to reference.
There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These
will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning,
disassembly, and reissuing to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit
(if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Feel free to contact Dorner for the name of your local
representative. Our technical sales and service staff will gladly help with your questions on Dorner products.
For a copy of Dorner’s Limited Warranty, contact factory, distributor, service center or visit our website @
www.dorner.com
851-462 Rev. B Printed in U.S.A. 1199
580 Industrial Drive, PO Box 20
Hartland, WI 53029-0020 USA
Dorner Mfg. Corp. reserves the right to change or
discontinue products without notice. All products and
services are covered in accordance with our standard
warranty. All rights reserved. Dorner Mfg. Corp. 1999
DORNER
Arnold-Sommerfeld-Ring2
D-52499 Baesweiler
USA
TEL [phone] (USA)
FAX [phone] (USA)
Germany
TEL [phone]
FAX [phone]
Internet: www.dorner.com
Outside the USA:
TEL [phone], FAX
1-262-367-5827
DORNER MFG. CORP.
For replacement parts, contact an authorized
Dorner Service Center or the factory.
Return Policy