Dynojet Power Commander III USB EX User manual

i115-411EX 2003-2004 Honda CBR600RR - PCIII USB EX - 1
2003-2004 HONDA
CBR600RR
I NSTALLATION I NSTRUCTIONS
Dynojet Research • 2191 Mendenhall Drive • North Las Vegas, NV 89081 • [phone]
DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEBSITE:
WWW.POWERCOMMANDER.COM
P LEASE R EAD A LL D IRECTIONS B EFORE S TARTING I NSTALLATION
P ARTS L IST
quantity description
1 power commander EX
1 USB cable
1cd-rom
1 installation guide
1 power adapter
2 power commander EX decal
2 dynojet decal
2 velcro strip
1 alcohol swab USB port
expansion port

i115-411EX
2003-2004 Honda CBR600RR - PCIII USB EX - 2
The ignition must be turned OFF before
installation.
1 Remove the main seat and the passenger seat.
2 Remove the fuel tank cover.
3 Remove the two bolts for the rear tail section
as shown in Figure A.
4 Remove the left hand side mid fairing.
5 Temporarily lay the PCIII USB EX in the tail
section.
6 Route the harness towards the front of the
bike. Keep the harness between the outside of
the sub frame and inside the tail section as
shown in Figure B.
Gently pull out on the lower left hand side of
the tail section to allow room for the harness.
Route the harness between the battery and the
sub frame and towards the throttle bodies.
7 Remove the fuel tank stop bracket and route
the PCIII USB EX harness underneath it.
Figure AFigure BFigure C
remove these bolts
PCIII USB EX
harness
PCIII USB EX
harness
fuel tank stop bracket
PCIII USB EX
harness

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2003-2004 Honda CBR600RR - PCIII USB EX - 3
8 Attach the ground wire from the PCIII USB EX
to the negative side of the battery as shown in
Figure D.
9 Reinstall the fuel tank stop bracket. Rotate the
fuel tank upwards and hold in this position.
10 Unplug the stock wiring harness connectors
from the throttle bodies as shown in Figure E.
Note: This bike has a set of upper and lower
injectors. Make sure that you connect the
PCIII USB EX to the lower set of injectors at
the throttle bodies.
11 Attach the connectors from the PCIII USB EX to
the stock connectors and the throttle bodies as
shown in Figure F.
Connect the orange PCIII USB EX wires to the
far left cylinder (cylinder #1) and continue to
the right.
Figure DFigure EFigure F
ground wire
stock connectors
stock connectors
PCIII USB EX connectors

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2003-2004 Honda CBR600RR - PCIII USB EX - 4
12 Locate the Throttle Position Sensor (TPS)
connector on the left hand side of the throttle
bodies as shown in Figure G.
13 Unplug the TPS connector.
14 Attach the connectors from the PCIII USB EX
to the TPS connector and stock connector as
shown in Figure H.
15 Install the PCIII USB EX in the tail section as
shown in Figure I. It is not necessary to use the
velcro unless desired.
16 Reinstall all bodywork and hardware.
Figure GFigure HFigure I
TPS connector
PCIII USB EX
connectors
stock
connector