Eaton hpl-3l series User manual

HPL Series LED
Explosion Protected Luminaire
Operating Instructions
IM0217
Version
0 /2017

IM0217.Revision 5 05/17 Page 1 of 3
4. Conformity with standards
This explosion protection floodlight eet the require ents of IEC/EN 60079-0,
IEC/EN 60079-1, IEC/EN 60079-7, IEC/EN 60079-18, IEC/EN 60079-31. It also co plies
with the EC Directives for “Apparatus and protective syste for use in explosion
at ospheres” (2014/34/EU). It has been designed, anufactured and tested in
accordance to the state of the art and according to ISO 9001:2000. The lu inaires
are suitable for use in explosive at ospheres, Zone1,Zone2 according to IEC60079-
10-1 and dust area Zone21 and Zone22 according to IEC60079-10-2.
. Fields of Application
The ATEX category 2 GD Lu inaire with a separate Exe ter inal box utilizes Ex de
protection and IP66 sealing aking it suitable for use for potentially explosive
at ospheres including ignitable gas and dust applications.
The lu inaire is designed for use in Zone1/Zone21 and Zone2/Zone22 hazardous
areas in indoors and outdoors in Marine and Wet locations, where oisture, dirt,
corrosion, vibration and rough usage ay be present. Application a bient
te perature is -40ºC~+40/45/50ºC for different version. Refer to the lu inaire
na eplate, For specific infor ation, corresponding operating te perature(T-Code).
The enclosure aterials used, including any external etal parts, are High quality
aterials that ensure a corrosion resistance and resistance to che ical substances
according to the require ents for use in a “nor al“ industrial at osphere. In case
of use in an extre ely aggressive at ospheres, please refer to anufacture.
3. Safety Instructions
This product should be installed, inspected, and maintained by a qualified
electrician only, in accordance with national regulation, including the relevant
standard and, where applicable, in acc. With IEC/E 60079-17 on electrical
apparatus for explosive atmospheres. The national safety rules and regulations
for prevention of accidents and the following safety instructions in these
operating instructions, will have to be observed!
The luminaire must not be operated in Zone0 and in Zone20!
When using in Zone21,Zone22, the requirements of IEC/E 60079-14 relating to
temperature must be observed. The indicated surface temperatures in table 7
are not related to a layers above 5 mm thickness.
Do not install where the marked operating temperature exceed the ignition
temperature of the hazardous atmosphere.
Do not operate in ambient temperatures above those indicated on the
luminaire nameplate.
The luminaires shall be operated as intended and only in undamaged and
perfect conditions! And Keep tightly closed when in operation!
The technical data indicated on the luminaire are to be observed!
Change of the design and modifications to the luminaire are not permitted!
Multiple, short-term switching must be observed!
Only genuine Cooper Crouse-Hinds spare parts may be used for replacement!
Repairs that affect the explosion protection, may only be carried out by
Cooper Crouse-Hinds or qualified electrician!
!
1. Dimensions
Normal version/Indirect entry
EM version/Indirect entry EM version
Direct entry
2. Technical data
Hazardous area specification
Type of protection: Ex d e & Dust protected enclosure
ATEX classification: Group II Category 2 G D
Certification Marking: II2 G Ex db e b op is IIC T6 Gb
II2 D Ex tb IIIC T80ºC Db IP66
A bient te perature: -40ºC~+40ºC/45 ºC/50ºC
Te perature class: Refer to Type configuration
EC type exa ination
Certification No.: EPT 16ATEX 2405
IECEx Certificate No.: IECEx CQM 15.0054X
Degree of protection: IP 66 acc. to EN60529/IEC60529
Approval of the production
Quality assurance: Baseefa ATEX 5952
Enclosure specification
Material of enclosure: Alu inu alloy without Cu
Finish: Painted polyester power coating
Material of globe: Te pered glass
Mounting bracket: Stainless steel or Steel painted
Fasteners: All external fasteners stainless steel
Installation: Mounting bracket with ai ing quadrant
Weight: Refer to Type Configuration.
Entry specification
Indirect entry: M20 × 1.5 or M25 × 1.5 cable entry. One entry is fitted
with an Exe stopping plug. Direct entry: Exd M25 × 1.5 cable entry.
Electrical specification
Wattage: 25W~80W
Voltage: AC: 100V-240V 50/60Hz, DC: 108~250V
La p: LED Arrays
CRI: 70
Insulation class: I acc. to IEC60598
Ter inals capacity: 3 core or 6 core conductor/cable
Solid: 0.5~6 2, Flexible: 0.25~4 2
6. Cable gland recommend
Entry size Part No. Cable size
Torque (Nm)
screw-in enclosure For cable
M20 CAP816609 8.5-16 20 20
M25 CAP816709 12-21 30 30
M25 CCL0803086 12-15 25 42
Note: Mounting the selected cable glands acc. type and di ensions of
the ain connection cable. Following their anufacturer instructions.
Normal version
Direct entry

light fitting is charged by eans of constant current output
fro inverter. Charging takes place via the un-switched
external phase L to prevent an interruption, even when the
lu inaire is switched off. With regular operation of the light
fitting, the charging ti e is requested to ore than 16h. It is
suitable for a continuous charge of the battery.
Standard emergency output and discharge time refer to Item
6. Regularly inspection on battery states. It is necessary to
check if the
battery cell is leak. LED indicator is green light during the
luminaire is normal work and charging battery; LED indicator
is flash during battery is discharging; LED will not work,
when no supply power, or inverter & battery is bad, or
battery is full discharged;
8.2 Mounting luminaire
8.2.1 Mounting the bracket
Only use the acco panying ounting bracket! Securely
fasten the ounting bracket to a suitable base with sufficient
load-bearing capacity. The ounting should be secured with
M8 bolts and relative lock washers, nuts should be used.
8.2.2 Adjustment of floodlight
The lu inaire can be adjust and lock the lu inaire to 30-
degree intervals. The holes in the bracket gives incre ents of
30 degree. Loosen the set screw and fixing bolts to rotate the
bracket to set the required tilt angle. Re-tighten the set screw
and fixing screws. See Fig.1 for details.
The minimum distance between the luminaire and
illuminated surface, directly in front of the luminaire, is 0.5
meter. The lamp must not be illuminated when at a distance
of less than 0.5m from inflammable material.
8.3 Cable entries/Blanking plugs
The “Increased safety (Exe)" properties ust be preserved
when select and ount cable entry and plug. Unused holes
ust be closed with certified plug to establish the Exe
protection category. The cable glands and plugs should be Ex
tb certified if the whole product is Ex tb certified also.
Cable entries sealing washer(if required by manual of cable
gland/plug) must be used to obtain IP66.
The authoritative ounting guidelines for the cable glands
used ust be observed. Mounting the selected cable entries
acc. type and di ensions of ain connection cable following
their anufacturer instructions. The cable te peratures are
given as the rise over the ax. rated a bient(Ta b). This
allows the user to adjust the cable specification for actual
axi u site a bient. Only heat resistant cable according to
the data on the type label ay be used! The ax. conductor
size is 6 ². The standard looping cable size is 4 ².
8.4 Opening/closing the luminaire
8.4.1 General
IM0217.Revision 5 05/17 Page 2 of 3
Prepare the conductor as the
drawing before connect it to
the earth screw.
Fig.2 Electrical connection
The opening of luminaire always shall be
without voltage! All gasket seals must be clean
and undamaged before closing the luminaire.
Make sure the luminaires is well closed before
operation!
The Driver/Inverter housing is Exd type of
protection with cylinder joint. The LED arrays is
encapsulated in the Lens sealed with compound
to make an Exm type of protection. Make sure
the type of protection without damaged during
opening/closing.
Open the Exe cha ber cover for wiring
connection. Open the Driver/Inverter housing to
change the battery.
8.4.2 Exe chamber cover
Unscrew the screws and re ove the ter inal
cha ber cover and carry out the steps in reverse
order to close the lu inaire. Check all screws to
ensure a secure fit during operation (Torque for
screws: 1.5 ~2N ).
8.4.3 Exd chamber
Unscrew the 5 pcs screws and open the Exd
housing to change the battery. And carry out the
steps in reverse order to close the lu inaire.
Check all screws to ensure a secure fit during
operation.
8. Electrical connection
The electrical connection of the lamp must only
be established by qualified electricians.
Make sure the supply voltage is the same as the
luminaire voltage! Use proper supply wiring as
specified on the nameplate of the luminaire and
in this instructions! Excessive tightening may
affect or damage the connection.
8. .1 Wire connection
The conductors shall be connected with special
care in order to aintain the explosion category.
The conductor itself shall not be da aged. The
connectible in. and ax. conductor cross-
sections shall be observed (see technical data).
All ter inals, used and unused, shall be fully
tightened to prevent incorrect connection
between 1.2~2N for MK/6, 0.5~0.7N for BK,
2.5N for Pillar ter inals. 0.8N Max for MBK3
and MUT. Main connection: See wiring diagra .
Note: Set one switch at L1 outside of the lighting,
when switch off power, but still charge battery
at daytime; if the Emergency luminaire and
Normal luminaire use one same supply source,
refer to Fig .
Pillar ter inal
2.5N
MK 6
1.2~2N
MUT 4
0.8N
Fig. Terminal and Torque
Fig.1 Permissible angle of adjustment
(-90 °
°°
° ~+60 °
°°
° )
6. Type configuration and Max. Ambient and Temperature Ratings
8. Installation
8.1 General
The respective national regulations IEC/EN
60079-14 as well as the general rules of
engineering which apply to the installation
and operation of explosion protected
apparatus will have to be observed! The
improper installation and operation may
result in the explosion protection and
invalidation of the guarantee.
8.1.1 Emergency light attention
Charging the battery: In ains operation the
ote: When the
fixture is used as
a portable
product, the
special condition
for safe use
should be follow:
Shall not be
moved while
connected to an
electrical suppply.
When in use, the
equipment shall
be supported
and mounted in
a fixed and
stable
arrangement.

IM0217.Revision 5 05/17 Page 3 of 3
Fig.3 Wiring diagram(Normal version ）
））
）
Fig.4 Wiring diagram(Emergency version)
10. Maintenance/Servicing
10.1 General
The relevant national regulations which apply to the
aintenance/servicing of electrical apparatus in
explosive at ospheres, shall be observed (IEC/EN
60079-17). The interval between aintenance
depends upon the a bient conditions and the hours
of operation. The reco endations given within IEC
60079-17 for recurring checks ust be observed.
10.2 Checks
The equipment must be de-energised before opening
Visual inspection should be carried out at a ini u
of 12 onthly intervals and ore frequently if
conditions are severe, refer to IEC/EN 60079-17. The
ti e between la p changes could be very infrequent
and this is too long a period without inspection.
10.3 Routine Examination
During aintenance, the parts affecting the level of
protection ust be checked in particular:
- Ensure the la p is lit when energised and exa ine
the enclosure and glass for any signs of cracks and
da age.
- When de-energised and left to cool, there should be
no significant sign of internal oisture. If there are
signs of water ingress, the lu inaire should be opened
up, dried out, and any likely ingress points eli inated
by re-gasketing, re-greasing or other replace ent.
- Check the gasket of ter inal cha ber gasket and LED
housing for any da age or per anent set and replace
as required.
- To aintain the light output, clean the protective
glass periodically with a da p cloth or a ild cleaning
fluid.
- If this product is used in the co bustible dust area,
outside of enclosure ust be cleaned on a regular
basis to prevent accu ulation of dust.
- Ter inal, screw glands and blanking plugs for secure
fitting.
- The ter inal cha ber should be opened periodically
and checked for oisture and dirt ingress. The cable
connections should be checked for tightness. The
gasket should be checked for cracks or lack of
elasticity, and if necessary, replaced. Cover bolt
torque: 1.5~2N .
- The fla eproof path can not be readily checked, it
will not go out of shape.
- The battery should be charged and discharged once
every 6 onths.
- Check that ountings are secure and the adjusting
bolts are tight.
- If it has been suspected that the lu inaire has
echanical da age, a stringent workshop overhaul
will be required. Where spares are needed, these ust
be replaced with factory specified parts.
No odifications should be ade without the
knowledge and approval of the anufacturer.
Cleaning the rests of grease and corrosion do not use
sharp metallic devices that can damage the threads of
the joint, and greasing them using appropriate grease
terminally and chemically stable with a drop
point≥200 ℃ like e.g.: HTL lubricant from Cooper
Crouse-Hinds! When the housing need to be repainted,
pay attention that the flameproof joints test without
any part with coating!
11. Repair/Overhaul/Modifications
11.1 General
The national regulations E /IEC60079-19 have to be
observed! Repairs and overhaul may only be carried
out with genuine Cooper Crouse-Hinds spare parts.
Before replacing or disasse bling individual parts,
observe the following:
Disconnect the power supply to the equipment before
maintenance/repair.
Make sure that there is no explosive atmosphere
when opening the equipment. See section 8.4 for
notes on opening and closing the la p.
Battery pack replacement:
In the case of battery failure, the battery pack ust be
replaced as a co plete unit fro the anufacturer.
First, open the cover, then change the failure battery,
last, close the cover.
Only use original spare parts. If the luminaire was
previously in operation then wait to cool enough
before opening. Repairs that affect the explosion
protection, may only be carried out by Cooper
Crouse-Hinds or a qualified electrician in compliance
with the applicable national rules. Modifications to
the device or changes to its design are not permitted.
After carrying out repair or overhaul work, ensure
that the “Exde" properties have not been affected.
Assistance may also be obtained through Cooper
Electronic Technologies (Shanghai) Co., Ltd. Sales
Service department,
955 ShengLi Road, Pudong Shanghai 201201
Phone [phone]
12. Disposal/Recycling
When the apparatus is disposed of, the respective
national regulations on waste disposal will have to be
observed.
The charging conductor L1 and the luminaire’s
mains connection must always be connected
to the same external conductor of the mains
supply!
See Fig.2, Fig.3 Fig.4 and Fig. for details.
9. Putting into operation
Prior to putting the apparatus into operation,
the tests specified in the relevant national
regulations shall be carried out. Insulation
easure ents ay only be carried out
between PE and the external conductor L1 (L2,
L3) as well as between PE and N.
- Measure ent voltage: Max. 1 KV AC/DC
- Measure ent current: Max.10 A
- The lu inaire ay only be operated when
closed.
- It is generally reco ended (see IEC/EN
60079-14) that you ensure the type of
protection of the construction is not i paired
during installation.
(1). HPL — Indicates basic catalog series designation.
(2). Indicates Total Lu inous Flux.
-3L—3000L , -4L—4000L , -5L—5000L
-6L － 6000L , -7L － 7000L , -8L － 8000L
(3). Indicates LED colour te perature.
Default — 5700K, -W — 3000K
(4). Indicates Optics type.
Default — Type V optic standard
(5). Indicates ballast voltage.
Default — 100-240V AC 50/60Hz, 108-250V DC
(6). Indicates entry type and size.
-1M — M20 × 1.5, -2M — M25 × 1.5
-D1 — M25 × 1.5(only use for Direct entry)
(7). Indicates Entry quantity.
Default — One entry, -S886 — Dual entry
(8). Indicates Ter inal:
-T1—Pillar ter inal, -T2—MK 6/3, -T3— MK 6/6,
-T4—MUT 4 （ 3 pole ） , -T5—MUT 4 （ 6 pole ）
(9). Indicates Glass
Default—Clear Glass, -F—Foggy Glass
(10). Indicates Entry Acc.
Default—No entry acc, -1P—two entries with 1 Plug
-2G—all entries, with plastic cable gland
-3G—two entries, with 1 plastic plug, 1 cable gland
(11). Indicates Mounting Type.
Default—G3/4 Pendant ount only
-B1—With Painted bracket ount only
-B2—with 304SST bracket ount only
-B3—with 316SST bracket ount only
-B4—with both Painted bracket ount,
also available for G3/4 Pendant ount
-B5—with both 304SST bracket ount,
also available for G3/4 Pendant ount
-B6—with both 316SST bracket ount,
also available for G3/4 Pendant ount
-B7—G3/4 Pendant ount, also with ounting
bracket hole cut, but bracket need to order separated.
-B8—only with ounting bracket hole cut,
ounting bracket need to be ordered separated.
(12). E ergency duration
Default—Nor al version
EM1—1.5H, 30% output; EM2—3H, 15% output;
13. Catalog No. definition
HPL -3L -W -1M -S886 * * * * *
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Fig. Wiring diagram
For version with cable
Brown: L
Blue:
Black: L1
Yellow/Green: Ground
For version with cable
Brown: L
Blue:
Yellow/Green: Ground