Elite IC7.1 User manual

IC7.1/IC4000
ASSEMBLY GUIDE

32
ASSEMBLY
There are several areas during the assembly process that special attention must be paid. It is very important to follow the
assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed
correctly, the indoor cycle could have parts that are not tightened and will seem loose and may cause irritating noises. To
prevent damage to the indoor cycle, the assembly instructions must be reviewed and corrective actions should be taken.
Before proceeding, find your indoor cycle’s serial number located on
the rear base frame of the cycle and enter it in the space provided below.
ENTER YOUR SERIAL NUMBER IN THE BOX BELOW:
» Refer to the SERIAL NUMBER and MODEL NAME when calling for service.
» Be sure to enter both the SERIAL NUMBER and MODEL NAME on your warranty card.
SERIAL NUMBER:
MODEL NAME: HORIZON INDOOR CYCLE
WARNING

54
If you have questions or if there
are any missing parts, contact your
local dealer. Contact information
may be located on the back panel
of this manual or on warranty card.
UNPACKING
Due to the weight of the indoor cycle, it is
recommended that two persons perform the
assembly. Set the indoor cycle in a cleared
area and remove all packing materials; do not
dispose of the packing materials until assembly is
completed.
NOTE: During each assembly step, ensure that
ALL nuts and bolts are in place and partially
threaded in before completely tightening any
ONE bolt.
NOTE: A light application of grease may aid in
the installation of hardware. Any grease, such as
lithium bike grease is recommended.
NEED HELP?
PRE ASSEMBLY
1
4
3
2
8
11
14
6
9
13
10
5
12
7
ASS E MB LY PAR T S LI S T:
ITEM DESCRIPTION QTY SPECIFICATION
1Rear Stabilizer 1Without 2 transportation wheels
2Carriage Bolt 4
3Flange Nut 4
4 Washer 4
5Adjustable Wrench 1
6Front Stabilizer 1With 2 transportation wheels
7Pedal (R) 1Right threaded
8Pedal (L) 1Left threaded
9 Handlebar 1 Chrome & PVC dipping
10 Console Bracket 1
11 Screw 1
12 Allen Wrench 1
13 Console 1
14 Screw 4

76
ASSEMBLY STEP 3 & 4ASSEMBLY STEP 1 & 2
1 Attach the rear stabilizer (1) to the frame using 2 flange
nuts (3), 2 washers (4) and two carriage bolts (2), and
secure firmly using the adjustable wrench (5).
2 Attach the front stabilizer (6) to the frame using 2 flange
nuts (3), 2 washers (4) and two carriage bolts (2), and
secure firmly using the adjustable wrench (5).
4
1
2
3
5
5
2
6
4
3
3 Thread the left pedal (8) that has “L” on the spindle to the
left side arm of the cycle using the adjustable wrench (5).
Please note that the L pedal is left-hand threaded which
needs to be turned counter clockwise to tighten.
Thread the right pedal (7) that has “R” on the spindle
to the right side arm of the cycle using the adjustable
wrench (5). Please note that the R pedal is right-hand
threaded which needs to be turned clockwise to tighten.
4 Attach console cable (A) to console cable (B). Insert
handlebar (9) into bike frame.
8
5
7
9
A
B

98
ASSEMBLY COMPLETE!
ASSEMBLY STEP 5 & 6
5 Attach the console bracket (10) to the handlebar using
1 screw (11), and secure firmly using the allen wrench
(12).
5 Attach the console (13) to the console bracket (10) using 4
screws (14), and secure firmly using the allen wrench (12).
Attach console cable (A) to console cable (B).
IC7.1/IC4000
Overall Dimension: 135.5 x 60.5 x 121 cm / 53" x 24" x 48"
Product Weight: 52 kg / 115 lbs
Max. User Weight: 136 kg / 300 lbs
12
11
10
13
14
12
A
B

1110
IC7.1/IC4000 EXPLODED VIEW IC7.1/IC4000 PARTS LIST
3
33
3
34
56
32
70
1
2
8
9
7
10
3
4
3
3
5L
5R
6L 6R
8
9
3
32-2
11
12
13
14
17
15
16
16
13
15 17 14
18
21
22
23
22
62
19
20
31
16
15
17
13
14
18
36
38
35
37
21
21
62
62
22
68
22
22
22
68
64
67
65
66
67
22
67
67
22
66
65
69
39
40 41
42
43
32-1
40-1
40-2
40-2
40-1
28
27
29 30
25
26
25-1
28
24
45L
46-1
46-2
44L
52
45R
46
46-2
46-1 47
58
59 61
60
62
54
9
9
9
3
53
63
55
51
49
48 49
50
51
49
44R
A-01
A-02
A-03 A-04
A-05
A-06
A-06
A-08
A-07
A-09
A-10
A-12
A-12
A-11
A-13
18
27
57
8
NO. DESCRIPTION QTY
A-01 FRAME ASSEMBLY 1
1
FRAME
1
2STAINLESS STEEL PLATE 1
3PHILLIP SCREW 8
4SELF-TAPPING SCREW 1
5L
SWEAT GUARD ( L )
1
5R SWEAT GUARD ( R ) 1
6L FLYWHEEL DROPOUT PLATE ( L ) 1
6R FLYWHEEL DROPOUT PLATE ( R ) 1
7
ALLEN BOLT
2
8END CAP 4
9SELF-TAPPING SCREW 4
10 ANTI-SLIPPERY RUBBER PAD 2
11
SENSOR CLAMP
1
12 FRONT DECORATIVE COVER 1
13 QUICK RELEASE 2
14 QUICK-RELEASE NUT 2
15
QUICK-RELEASE RECEPTOR
2
16 QUICK-RELEASE SPRING 2
17 WASHER 2
18 SLEEVE 2
21 ALLEN BO LT 1
22 WASHER 2
23 EMERGENCY LEVELER 1
32-2 COMPUTER SENSOR WIRE SUPPORT 1
NO. DESCRIPTION QTY
62 LOCK NUT 1
A-02
TENSION CONTROL KNOB SET
1
19 TENSION CONTROL KNOB 1
20 SPACER 1
A-03 HANDLEBAR SET 1
31
HANDLEBAR
1
A-04 SEAT PAD ADJUSTMENT SET 1
35 SEAT SLIDER 1
37 SADDLE 1
A-05
FLYWHEEL ASSEMBLY
1
32-1 MAGNET 1
39 FLYWHEEL 1
40 HUB SET 1
40-1
FLANGE NUT
2
40-2 WASHER Φ10*Φ21*2.0 2
41 HUB COVER 1
42 LOCKED RING 1
43
SMALL PULLEY
1
-FLYWHEEL DECAL 2
A-06 CRANK AXLE SET 1
45L CRANK ( L ) 1
45R CRANK ( R ) 1
46 BOTTOM BRACKET 1
46-1 BB BOLT M8*20 2
46-2 CRANK CAP 2

1312
NO. DESCRIPTION QTY
A-12 PEDAL SET 1
44R
PEDAL ( R )
1
44L PEDAL ( L ) 1
A-13 BRAKE PAD ASSEMBLY 1
24 ACOUSTIC GROMMET 1
25
CALIPER
1
25-1 STOPPER 1
26 SQUARE NUT 1
27 WASHER 2
28
LOCK NUT
2
29 BRAKE SHOE SET( L ) 1
30 BRAKE SHOE SET( R ) 1
NO. DESCRIPTION QTY
47 CRANK BOLT CAP 1
58
BIG PULLEY
1
59 ALLEN BOLT 2
60 ALLEN BOLT 6
61 SPRING WASHER 6
62
LOCK NUT
6
A-07 FRONT STABILIZER ASSEMBLY 1
21 ALLEN BOLT 2
22 WASHER 6
62
LOCK NUT
2
64 FRONT STABILIZER 1
65 CARRIAGE BOLT 2
66 CAP NUT 2
67
ADJUSTABLE LEVELER
2
68 TRANSPORTATION WHEEL BLACK 2
A-08 REAR STABILIZER ASSEMBLY 1
22 WASHER 2
65
CARRIAGE BOLT
2
66 CAP NUT 2
67 ADJUSTABLE LEVELER 2
69 REAR STABILIZER 1
A-09 COMPUTER ASSEMBLY 1
3PHILLIP SCREW 4
32 COMPUTER 1
33 SENSOR FIXER 1
NO. DESCRIPTION QTY
34 SELF-TAPPING SCREW 1
56
COMPUTER SENSOR WIRE
1
70 COMPUTER WIRE 1
A-10 SEAT POST SET 1
13 QUICK RELEASE 1
14
QUICK-RELEASE NUT
1
15 QUICK-RELEASE RECEPTOR 1
16 QUICK-RELEASE SPRING 1
17 WASHER 1
18
SLEEVE
1
36 SEAT POST 1
38 END CAP (FOR SLIDER) 1
A-11 COVER SET 1
3
SELF-TAPPING SCREW
1
9SELF-TAPPING SCREW 4
48 INNER CHAIN GUARD 1
49 WASHER 4
50
PHILLIP SCREW
2
51 PHILLIP SCREW 2
52 CHAIN GUARD SPACER 2
53 FRONT CHAIN GUARD BLACK 1
54 OUTER CHAIN GUARD 1
55 BELT 1
57 PHILLIP SCREW 2
63 RUBBER STRIPPING 1

Elite IC7.1 / IC4000 Assembly Guide Rev. 1.0 | © 2014 Johnson Health Tech Made in China

INFORMATION CARD HORIZON ELITE IC7.1 / IC4000
LIMITED HOME USE WARRANTY
EXCLUSIONS AND LIMITATIONS
Who IS covered:
• The original owner and is not transferable.
What IS covered:
• Repair or replacement of a defective motor, electronic component, or defective part and is the sole remedy of the warranty.
What IS NOT covered:
• Normal wear and tear, improper assembly or maintenance, or installation of parts or accessories not originally intended or compatible with the equipment as sold.
• Damage or failure due to accident, abuse, corrosion, discoloration of paint or plastic, neglect, theft, vandalism, re, ood, wind, lightning, freezing, or other natural
disasters of any kind, power reduction, uctuation or failure from whatever cause, unusual atmospheric conditions, collision, introduction of foreign objects into the
covered unit, or modications that are unauthorized or not recommended by the Manufacturer.
• Incidental or consequential damages. The Manufacturer is not responsible or liable for indirect, special or consequential damages, economic loss, loss of property,
or prots, loss of enjoyment or use, or other consequential damages of whatsoever nature in connection with the purchase, use, repair or maintenance of the equipment.
The Manufacturer does not provide monetary or other compensation for any such repairs or replacement parts costs, including but not limited to gym membership
fees, work time lost, diagnostic visits, maintenance visits or transportation.
• Equipment used for commercial purposes or any use other than a single family or Household, unless endorsed by the Manufacturer for coverage.
• Delivery, assembly, installation, setup for original or replacement units or labor or other costs associated with removal or replacement of the covered unit.
• Any attempt to repair this equipment creates a risk of injury. The Manufacturer is not responsible or liable for any damage, loss or liability arising from any personal
injury incurred during the course of, or as a result of any repair or attempted repair of your tness equipment by other than an authorized service technician. All repairs
attempted by you on your tness equipment are undertaken AT YOUR OWN RISK and the Manufacturer shall have no liability for any injury to the person or property
arising from such repairs.
HZ14_INFO_Elite_IC7.1_IC4000_Rev1_0 1-2