Emerson EIM PCU REV A4 Manual

Installation and Maintenance Manual
HQ-401-0217
Release: February 2017
HQ Proportional Control Unit (PCU-A)

Service Instructions
HQ-401-0217
Table of Contents
February 2017
I
Table of Contents
Table of Contents
Section 1: Check Point Using Actuator ..................................... 1
Section 2: General Performance ............................................... 1
Section 3: Standard Specification ............................................ 2
Section 4: Function of PCU and How to Set and Use it ............... 3
4.1 Select input signal ........................................................................................ 3
4.2 Set DIP switch for fail position ....................................................................... 3
4.3 Delay time .................................................................................................... 4
4.4 Resolution .................................................................................................... 4
4.5 Manual operation ......................................................................................... 5
4.6 Special setting for full open and close ........................................................... 5
4.7 Auto setting ................................................................................................. 6
4.8 Split range (CH1) .......................................................................................... 6
4.9 Reversal acting switch (CH2) ........................................................................ 7
4.10 Selection of output signal ............................................................................. 8
Section 5: Special Tools ............................................................ 9
Section 6: Setting Potentiometer (Replacing and Setting) ........ 9
Section 7: Limit Switch Setting .............................................. 10
Section 8: Check Operation of PCU ......................................... 11
Section 9: Layout of PCU Card ................................................ 11
Section 10: Document Revision .............................................. 13

Service Instructions
HQ-401-0217
Table of Contents
February 2017
II Table of Contents
Table of Contents (continued)
Appendix A: List of Tables ...................................................... 14
Appendix B: List of Figures ..................................................... 14
Appendix C: List of Drawings
C.1 Dwg. No. HQ-15000-A , 1 Ph Wiring Diagram PCU ...................................... 15
C.2 Dwg. No. HQ-1500-A , 1 Ph Wiring Diagram Std. ........................................ 16
*Thanks for purchasing our HQ series electric actuator.
Before installing or operating actuator, please read this manual to thoroughly know how to
install and operate this device.
The contents of this manual are subject to change without notice due to continuously ongoing
improvements.

Service Instructions
HQ-401-0217 February 2017
1
Section 2: Checking Points
Checking Points
Section 1: Check point before using actuator
1. Check if specification (Model No., Main Power, Control Power, Options) of delivered
actuator meets your requirements or not.
2. Check the application such as valve, damper & etc.
3. Check if mounting of actuator on application is correct and tight enough.
4. Check if settings of actuator such as limit switch, stopper bolts, indicator is correct or
not.
5. Check if electric wiring is correct or not.
6. In case of 3-phase motor, check rotating direction.
— Check rotating direction of actuator
— Open actuator about 50% by manual, supply power to actuator for 2-3
seconds.
— Push close button and check if actuator closing direction is correct or not.
— If actuator is moving in the wrong direction, turn off power supply to the
actuator and reverse the open and close lines from the PCU card.
7. Generally, all PCU functions are set in the factory before delivery and there is no need
to set the functions again.
— Only in special cases where the customer wants to adjust the limit switches, is
PCU function setting required.
— Setting is simple and only requires the pushing of the AUTO SETTING button
after putting actuator in 50% open (or close) position.
— PCU automatically sets all the functions by itself.
8. Disassembly or modification without the factory's consent may affect the performance
of the actuator.
Section 2: General Performance
The PCU is the local actuator controller, using 12-bit A/D converter and an 8-bit Microproces-
sor, which operates the open and close functions according to the input signal from main
controller.
After operating the actuator, the PCU detects the current position and transmits position
feedback signals to the main controller.

February 2017
Service Instructions
HQ-401-0217
2
Section 3: Standard Specification
Standard Specification
Section 3: Standard Specification
1. Model: PCU REV A4
2. Power: 85V-260VAC +10% 50/60Hz 4VA Max (New Wide range of voltage)
3. Input signal: 4-20mA DC, 2-10V DC, 0-5V DC, 0-10V DC, 1-5V DC
Input resistance: 250 Ohms, Feedback signal: 100 - 10K Ohm
4. Output signal: 4-20mA DC, 2-10V DC, 0-5V DC, 0-10V DC, 1-5V DC
5. Load resistance: 500 Ohms Max.
6. Control output: TRIAC contact 250VAC 16A Max (Inductive load)
7. Number of output contact: 2 each (Open and close contact)
8. Delay time adjustment: 0.05-7.5 sec (0Step 50msec 0-15 Step)
1-4 Step (Step Number X200msec) 5-15 Step (Step Number X 500msec)
9. Dead Band adjustment: 0.12mA DC MAX
10. Resolution Adjustment: 0 Step: 0.068mA 0-15 Step (Step Number +0.068mA)
11. Position conversion accuracy: +0.5 - +1.5% (Depends on installation)
12. Ambient temperature: 25°C - +80°C
13. Ambient humidity: 90% RH Max (Non-condensate)
14. Dielectric strength: 1500V AC 1 Min (Input to output, Power to Ground)
15. Insulation resistance: Min. 500V DC 30Mohm
16. Vibration & Shock (X, Y, Z); 10g (6g based on RMF, Frequency: 0.2 - 34Hz, 30 Min)
17. LED Signal
Figure 1 PCB LED Panel
LED SIGNAL
VIEW A
Blue On Power On (AUTO)
Blue Flicker AUTO SETTING
Green Flicker Closing
Green On Full Close
Red Flicker Opening
Red On Full Open
Yellow On Manual Mode
Yellow Flicker
Fault in either
No input signal,
Wrong input wiring,
Wrong PIU setting

Service Instructions
HQ-401-0217 February 2017
3
Section 4: Function of a PCU
Function of a PCU
Section 4: Function of a PCU and how to set
and use it
4.1 Selecting of the input signal
User can select suitable input signal by adjusting DIP switches as follows.
Figure 2 Input DIP switch
NOTE:
If there is no instruction for the input signal, the default is 4-20mA.
4.2 Setting of fail position
In order to prevent issues when the signal fails, the user can set the fail
position of actuator by setting of DIP switches as follows.
Figure 3 Fail position DIP setting
VIEW B
1 2 3
4 - 20mA DC
1 2 3
0 - 10V DC
1 2 3
0 - 5V DC
1 2 3
2 - 10V DC
1 2 3
1 - 5V DC
44
60 Hz 50 Hz
Select input signal
switch
Select input Hertz
switch
1 2 3 4 5
Setting of fail position
Switch (1,2)
F CLOSE
F OPEN
A FULL
CH1
CH2
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
FAIL CLOSE
FAIL OPEN
FAIL STOP
VIEW C

February 2017
Service Instructions
HQ-401-0217
4
Section 4: Function of a PCU
Function of a PCU
4.3 Delay Time
This prevents continuous operation of PCU card caused by abnormal signal input such as noise,
microphone and other foreign frequency. Once the signal is detected, PCU follows that signal
but if there is a preset time, PCU doesn't move within the time.
PCU can move when input signal lasts a certain time which is preset. Turning the switch
clockwise, increases delay
Range 0.05- 7.5 sec (0Step 50msec 0-15Step)
1-4 Step (Step Number X 200msec)
5-15Step (Step Number X 500msec)
Figure 4 Delay rotary switch
4.4 Resolution adjustment
This is set allowance between input signal and position of actuator and if turned clockwise, sets
it wider and vice versa.
Please observe caution when turning this counter-clockwise because if it is too narrow, it could
cause "HUNTING".
HUNTING is an issue where the actuator doesn't stop at a position and repeats the move of
open and close
Dead Band adjustment: 0 .12mA DC MAX
Resolution Adjustment: 0 Step: 0.068mA
0-15Step (Step Number+0.068mA)
Figure 5 Resolution adjustment switch
NOTE:
HUNTING is one of the causes of motor burning and damage of potentiometer and PCU card.
VIEW D
Resolution
Adjustment
OPEN
CLOSE
DEAD BAND
TARGET
VIEW D
Delay
time
D/B TIME

Service Instructions
HQ-401-0217 February 2017
5
Section 4: Function of a PCU
Function of a PCU
4.5 Manual operation by PCU card
In order to operate actuator by card, press ZERO and SPAN buttons together for 2 seconds. The
yellow LED will turn on to confirm manual operation mode.
If ZERO button is pushed, actuator will move to close and if the SPAN button is pushed, the
actuator will move to open.
Left alone for 15 seconds without operation, PCU will come out from manual operation mode.
NOTE:
(During manual operation mode, input signal is ignored)
Figure 6 Manual operation button
4.6 Special signal setting for full open and full closed
Figure 7 Special setting switch
"3 " Up : Signal : 4.3mA Full Closed
Signal : 19.7mA Full Open
"3 " Down : Signal : 4mA Full Closed
Signal : 20mA Full Open
span
open
zero
close
VIEW E
1 2 3 4 5
F CLOSE
F OPEN
A FULL
CH1
CH2
VIEW C
Manual
Operation
Button
Special setting
switch

February 2017
Service Instructions
HQ-401-0217
6
Section 4: Function of a PCU
Function of a PCU
4.7 AUTO SETTING
If mounting between actuator and application is correct, and input signal, input power and
wiring are correct, push AUTO SETTING button just once regardless of the position of
actuator.
Then Blue LED flickers with indicating LED as following:
1) Opening with Red LED in 5 sec-> 2) Full Close with Green LED->
2) Full Open with Red LED.
NOTE:
Please make sure that Limit Cam touches (Open/Close) Limit Switch while Autosetting.
Figure 8 AUTO SETTING button
4.8 Split range (CH1)
The Split range is a useful function that allows the customer to set the actuator to full close and
full open position using a signal if the input signal is not precise.
If customer wants to set actuator to full close position at 5mA, supply 5mA DC and actuator
moves to the position.
Then put CH1 DIP switch on and push ZERO button once. Then actuator acknowledges that
position as full close position and transmits 4mA DC.
Open set is same but instead, push SPAN Button.
Once setting is done, put CH1 DIP switch off.
Adjustable range is:
• Close: 3 - 8mA DC
• Open: 16 - 21 mA DC
NOTE:
By using this DIP switch, the customer may set various positions at certain signal.
span
open
zero
close
AUTO
SETTING
LD1 LD2 LD3 LD4
OPEN
AUTO
CLOSE
FAULT
VIEW E
AUTO SETTING
BUTTON

Service Instructions
HQ-401-0217 February 2017
7
Section 4: Function of a PCU
Function of a PCU
Figure 9 CH1 DIP switch
4.9 Reversal acting switch (CH2)
Generally, clockwise-rotating direction of actuator is to close but if user wants reverse
action, please do the following:
Switch "5 " Up : Signal : 20mA Full Closed
Signal : 4mA Full Open
Switch "5 " Down : Signal : 4mA Full Closed
Signal : 20mA Full Open
Put the actuator to 50% open (or close) position, and push the AUTO SETTING button.
Supplying 4-20mA, check operation and rotating direction.
Figure 10 CH2 DIP switch
1 2 3 4 5
F CLOSE
F OPEN
A FULL
CH1
CH2
1 2 3 4 5
F CLOSE
F OPEN
A FULL
CH1
CH2
VIEW C
span
open
zero
close
AUTO
SETTING
LD1 LD2 LD3 LD4
OPEN
AUTO
CLOSE
FAULT
LD1 LD2 LD3 LD4
OPEN
AUTO
CLOSE
FAULT
VIEW C
span
open
zero
close
AUTO
SETTING CH1
CH2

February 2017
Service Instructions
HQ-401-0217
8
Section 4: Function of a PCU
Function of a PCU
4.10 Selection of output signal
The user can select suitable output signal by adjusting DIP switches as follows:
Figure 11 Output selection DIP switch
NOTE:
If there is no instruction for the input signal, 4-20mA is the factory default signal setting.
Adjust zero or span volume switch to meet the exact value of output signal in accordance with
input signal value.
VIEW F
1 2
4 - 20mA DC
1 2
0 - 5V DC
1 - 5V DC
1 2
0 - 10V DC
2 - 10V DC
Select output signal
by dip switch

Service Instructions
HQ-401-0217 February 2017
9
Section 5: Special Tools
Special Tools
Section 5: Special tools
1. L -Wrench 1 set (metric)
2. Screw driver(-)
3. Monkey spanner (1 set)
4. DC signal generator (0-24mA DC)
5. Multi-meter
6. mA DC meter (0-25mA DC)
Section 6: Setting potentiometer
(Replacing and setting)
1. Put actuator into full close position
2. Take P1 and P2 and measuring its resistance, turn potentiometer until it
reaches a value between 30 -100 Ohm.
3. Engage the potentiometer gear into main gear and tighten the screw.
Figure 12 Potentiometer schematic

February 2017
Service Instructions
HQ-401-0217
10
Section 7: Limit Switch Setting
Limit Switch Setting
Section 7: Limit switch setting
1. Pull over the lever for manual operation and turn hand wheel to
move actuator to full close (or open) position.
2. Loosen the bolts tightening cam by L-wrench, and turn CLS (or OLS) cam to
CW (or to CCW), so that cam may hit the lever of close (or open) limit switch.
Then tighten the bolt by L-wrench.
Figure 13 Potentiometer internal switch layout

Service Instructions
HQ-401-0217 February 2017
11
Section 8: Check Operation of PCU
Check Operation of PCU
Section 8: Check operation of PCU
Table 1. PCU operation legend
Actuator Full Close Full Open
Input signal 4mA DC (1V DC, 2V DC) 20mA DC (5V DC, 10V DC)
Output signal 4mA DC 20mA DC
Signal LED Green LED on Red LED on
Auto setting Blue LED flicker
Input signal failure Yellow LED flicker
Section 9: Layout of PCU Card
Figure 14 PCU Card component layout and function

February 2017
Service Instructions
HQ-401-0217
12
Section 9: Layout of PCU Card
Layout of PCU Card
Figure 15 PCU Card PCB layout and function highlight views
View E View A View C View D
View F View B

Service Instructions
HQ-401-0217 February 2017
13
Section 10: Document Revision
Document Revision
Section 10: Document Revision
Table 2. Revision Overview
ECN DATE REV BY * DATE
Released
December 2013 1
COMPILED C. Rico December 2013
Reviewed CHECKED D. Hoke December 2013
Approved APPROVED D. Hoke December 2013

February 2017
Service Instructions
HQ-401-0217
14
Appendix
Appendix
Appendix A: List of Tables
Table 1. PCU Operation Legend ....................................................................................... 11
Table 2. Revision Overview .............................................................................................. 13
Appendix B: List of Figures
Figure 1. PCB LED Panel ....................................................................................................... 2
Figure 2. Input DIP switch ................................................................................................... 3
Figure 3. Fail position DIP setting ........................................................................................ 3
Figure 4. Delay rotary switch ............................................................................................... 4
Figure 5. Resolution adjustment switch ............................................................................... 4
Figure 6. Manual operation button ...................................................................................... 5
Figure 7. Special setting switch ........................................................................................... 5
Figure 8. AUTO SETTING button .......................................................................................... 6
Figure 9. CH1 DIP switch...................................................................................................... 6
Figure 10. CH2 DIP Switch ..................................................................................................... 7
Figure 11. Output selection DIP switch .................................................................................. 8
Figure 12. Potentiometer schematic ..................................................................................... 9
Figure 13. Potentiometer internal switch layout .................................................................. 10
Figure 14. PCU Card component layout and function .......................................................... 11
Figure 15. PCU Card PCB layout and function highlight views .............................................. 12

Service Instructions
HQ-401-0217 February 2017
15
Appendix
Appendix
Appendix C: List of Drawings
C.1 Dwg. No. HQ-15000-A , 1 Ph Wiring Diagram PCU

February 2017
Service Instructions
HQ-401-0217
16
Appendix
Appendix
C.2 Dwg. No. HQ-1500-A , 1 Ph Wiring Diagram Std.