Endress+Hauser Proline 500 Technical specifications

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Brief Operating Instructions
Proline 500 – digital
HART
Transmitter with electromagnetic sensor
These instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Transmitter Brief Operating Instructions
Contain information about the transmitter.
Sensor Brief Operating Instructions →  3
KA01313D/06/EN/01.17
71376055

Proline 500 – digital HART
2 Endress+Hauser
Order code:
Ext. ord. cd.:
Ser. no.:
www.endress.com/deviceviewer Endress+Hauser
Operations App
XXXXXXXXXXXX
XXXXX-XXXXXX
XXX.XXXX.XX
Serial number
1.
3.
2.
A0023555

Proline 500 – digital HART Brief Operating Instructions for the device
Endress+Hauser 3
Brief Operating Instructions for the device
The device consists of a transmitter and a sensor.
The process of commissioning these two components is described in two separate manuals:
• Sensor Brief Operating Instructions
• Transmitter Brief Operating Instructions
Please refer to both Brief Operating Instructions when commissioning the device as the
contents of the manuals complement one another:
Sensor Brief Operating Instructions
The Sensor Brief Operating Instructions are aimed at specialists with responsibility for
installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating Instructions
The Transmitter Brief Operating Instructions are aimed at specialists with responsibility for
commissioning, configuring and parameterizing the measuring device (until the first
measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
Additional device documentation
These Brief Operating Instructions are the Transmitter Brief Operating Instructions.
The "Sensor Brief Operating Instructions" are available via:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App
Detailed information about the device can be found in the Operating Instructions and the
other documentation:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App

Table of contents Proline 500 – digital HART
4 Endress+Hauser
Table of contents
1 Document information ............................................................ 5
1.1 Symbols used ......................................................................... 5
2 Basic safety instructions .......................................................... 7
2.1 Requirements for the personnel ............................................................ 7
2.2 Designated use ........................................................................ 7
2.3 Workplace safety ...................................................................... 8
2.4 Operational safety ......................................................................8
2.5 Product safety ......................................................................... 8
2.6 IT security ............................................................................ 8
2.7 Device-specific IT security ................................................................ 9
3 Product description .............................................................. 10
4 Installation ...................................................................... 11
4.1 Post mounting ....................................................................... 11
4.2 Wall mounting ....................................................................... 12
4.3 Transmitter post-installation check ........................................................ 12
5 Electrical connection ............................................................ 13
5.1 Connection conditions .................................................................. 13
5.2 Connecting the measuring device ......................................................... 19
5.3 Ensuring potential equalization ........................................................... 26
5.4 Ensuring the degree of protection ......................................................... 30
5.5 Post-connection check ..................................................................31
6 Operation options ............................................................... 32
6.1 Overview of operation options ............................................................ 32
6.2 Structure and function of the operating menu ................................................ 33
6.3 Access to the operating menu via the local display ............................................. 34
6.4 Access to the operating menu via the operating tool ............................................ 37
6.5 Access to the operating menu via the Web server .............................................. 37
7 System integration .............................................................. 37
8 Commissioning .................................................................. 37
8.1 Function check ....................................................................... 37
8.2 Setting the operating language ........................................................... 38
8.3 Configuring the measuring device ......................................................... 38
8.4 Protecting settings from unauthorized access ................................................. 39
9 Diagnostic information .......................................................... 39

Proline 500 – digital HART Document information
Endress+Hauser 5
1 Document information
1.1 Symbols used
1.1.1 Safety symbols
Symbol Meaning
DANGER
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTICE
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.1.2 Symbols for certain types of information
Symbol Meaning Symbol Meaning
Permitted
Procedures, processes or actions that
are permitted.
Preferred
Procedures, processes or actions that
are preferred.
Forbidden
Procedures, processes or actions that
are forbidden.
Tip
Indicates additional information.
Reference to documentation
A
Reference to page
Reference to graphic
1.
,
2.
,
3.
… Series of steps
Result of a step Visual inspection
1.1.3 Electrical symbols
Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
A grounded terminal which, as far as
the operator is concerned, is grounded
via a grounding system.

Document information Proline 500 – digital HART
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Symbol Meaning
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
1.1.4 Communication symbols
Symbol Meaning Symbol Meaning
Wireless Local Area Network
(WLAN)
Communication via a wireless, local
network.
LED
Light emitting diode is off.
LED
Light emitting diode is on.
LED
Light emitting diode is flashing.
1.1.5 Tool symbols
Symbol Meaning Symbol Meaning
Torx screwdriver Flat blade screwdriver
Cross-head screwdriver Allen key
Open-ended wrench
1.1.6 Symbols in graphics
Symbol Meaning Symbol Meaning
1, 2, 3,... Item numbers
1.
,
2.
,
3.
… Series of steps
A, B, C, ... Views A-A, B-B, C-C, ... Sections
-
Hazardous area
.
Safe area (non-hazardous area)
Flow direction

Proline 500 – digital HART Basic safety instructions
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2 Basic safety instructions
2.1 Requirements for the personnel
The personnel must fulfill the following requirements for its tasks:
‣Trained, qualified specialists must have a relevant qualification for this specific function
and task.
‣Are authorized by the plant owner/operator.
‣Are familiar with federal/national regulations.
‣Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the application).
‣Follow instructions and comply with basic conditions.
2.2 Designated use
Application and media
The measuring device described in these Brief Operating Instructions is intended only for flow
measurement of liquids with a minimum conductivity of 5 µS/cm.
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an
increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
‣Keep within the specified pressure and temperature range.
‣Only use the measuring device in full compliance with the data on the nameplate and the
general conditions listed in the Operating Instructions and supplementary documentation.
‣Based on the nameplate, check whether the ordered device is permitted for the intended
use in the hazardous area (e.g. explosion protection, pressure vessel safety).
‣Use the measuring device only for media to which the process-wetted materials are
sufficiently resistant.
‣If the measuring device is not operated at atmospheric temperature, compliance with the
relevant basic conditions specified in the associated device documentation is absolutely
essential: "Documentation" section.
‣Protect the measuring device permanently against corrosion from environmental
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused
by improper or non-designated use.
LWARNING
Danger of breakage due to corrosive or abrasive fluids!
‣Verify the compatibility of the process fluid with the sensor material.
‣Ensure the resistance of all fluid-wetted materials in the process.
‣Keep within the specified pressure and temperature range.

Basic safety instructions Proline 500 – digital HART
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NOTICE
Verification for borderline cases:
‣For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in
verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
LWARNING
The electronics and the medium may cause the surfaces to heat up. This presents a burn
hazard!
‣For elevated fluid temperatures, ensure protection against contact to prevent burns.
2.3 Workplace safety
For work on and with the device:
‣Wear the required personal protective equipment according to federal/national
regulations.
For welding work on the piping:
‣Do not ground the welding unit via the measuring device.
If working on and with the device with wet hands:
‣Due to the increased risk of electric shock, gloves must be worn.
2.4 Operational safety
Risk of injury.
‣Operate the device in proper technical condition and fail-safe condition only.
‣The operator is responsible for interference-free operation of the device.
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet state-
of-the-art safety requirements, has been tested, and left the factory in a condition in which it
is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms
this by affixing the CE mark to the device.
2.6 IT security
We only provide a warranty if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.

Proline 500 – digital HART Basic safety instructions
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2.7 Device-specific IT security
The device offers a range of specific functions to support protective measures on the operator's
side. These functions can be configured by the user and guarantee greater in-operation safety
if used correctly.
For detailed information on device-specific IT security, see the Operating Instructions for
the device.
2.7.1 Access via CDI-RJ45 service interface
The device can be connected to a network via the CDI-RJ45 service interface. Device-specific
functions guarantee the secure operation of the device in a network.
It is advisable to take relevant security concepts into consideration, such as those issued by the
Federal Office for Information Security. This includes organizational security measures such as
the assignment of access authorization as well as technical measures such as network
segmentation.

Product description Proline 500 – digital HART
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3 Product description
The measuring system consists of a Proline 500 - digital transmitter and a Proline Promag
electromagnetic sensor.
The transmitter and sensor are mounted in physically separate locations. They are
interconnected by a connecting cable.
2
3
1
1 Transmitter
2 Connecting cable: cable, separate, standard
3 Sensor connection housing with integrated ISEM (intelligent sensor electronics module)
For detailed information on the product description, see the Operating Instructions for
the device

Proline 500 – digital HART Installation
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4 Installation
For detailed information about mounting the sensor, see the Sensor Brief Operating
Instructions →  3
LCAUTION
Ambient temperature too high!
Danger of electronics overheating and housing deformation.
‣Do not exceed the permitted maximum ambient temperature .
‣If operating outdoors: Avoid direct sunlight and exposure to weathering, particularly in
warm climatic regions.
LCAUTION
Excessive force can damage the housing!
‣Avoid excessive mechanical stress.
4.1 Post mounting
LWARNING
Excessive tightening torque applied to the fixing screws!
Risk of damaging the plastic transmitter.
‣Tighten the fixing screws as per the tightening torque: 2 Nm (1.5 lbf ft)
ø20…70
( 0.79…2.75)ø
~102 (~ 4.0)
4 x SW 10
3 x TX 25
A0029051
 1 Engineering unit mm (in)

Installation Proline 500 – digital HART
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4.2 Wall mounting
149 (5.85)
211 (8.31)
=
5.8 (0.23)
17 (0.67) =
L
5.8 (0.23)
A0029054
 2 Engineering unit mm (in)
L Depends on order code for "Transmitter housing"
Order code for "Transmitter housing"
• Option A, aluminum coated: L =14 mm (0.55 in)
• Option D, polycarbonate: L = 13 mm (0.51 in)
4.3 Transmitter post-installation check
The post-installation check must always be performed after the following tasks:
Mounting the transmitter housing:
– Post mounting
– Wall mounting
Is the device undamaged (visual inspection)? 
Post mounting:
Have the fixing screws been tightened with the correct tightening torque? 
Wall mounting:
Are the securing screws tightened securely? 

Proline 500 – digital HART Electrical connection
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5 Electrical connection
NOTICE
The measuring device does not have an internal circuit breaker.
‣For this reason, assign the measuring device a switch or power-circuit breaker so that the
power supply line can be easily disconnected from the mains.
‣Although the measuring device is equipped with a fuse, additional overcurrent protection
(maximum 10 A) should be integrated into the system installation.
5.1 Connection conditions
5.1.1 Required tools
• For cable entries: Use corresponding tools
• For securing clamp: Allen key 3 mm
• Wire stripper
• When using stranded cables: crimper for wire end ferrule
• For removing cables from terminal: Flat blade screwdriver ≤ 3 mm (0.12 in)
5.1.2 Requirements for connecting cable
The connecting cables provided by the customer must fulfill the following requirements.
Electrical safety
In accordance with applicable federal/national regulations.
Protective ground cable
Cable: 2.1 mm2 (14 AWG)
The grounding impedance must be less than 1 Ω.
Permitted temperature range
• The installation guidelines that apply in the country of installation must be observed.
• The cables must be suitable for the minimum and maximum temperatures to be expected.
Power supply cable
Standard installation cable is sufficient.
Cable diameter
• Cable glands supplied:
M20 × 1.5 with cable ⌀ 6 to 12 mm (0.24 to 0.47 in)
• Spring-loaded terminals: Suitable for strands and strands with ferrules.
Conductor cross-section 0.2 to 2.5 mm2 (24 to 12 AWG).

Electrical connection Proline 500 – digital HART
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Signal cable
Current output 4 to 20 mA HART
A shielded cable is recommended. Observe grounding concept of the plant.
Current output 0/4 to 20 mA
Standard installation cable is sufficient.
Pulse/frequency/switch output
Standard installation cable is sufficient.
Double pulse output
Standard installation cable is sufficient.
Relay output
Standard installation cable is sufficient.
Current input 0/4 to 20 mA
Standard installation cable is sufficient.
Status input
Standard installation cable is sufficient.

Proline 500 – digital HART Electrical connection
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5.1.3 Connecting cable
Standard cable
A standard cable can be used as the connecting cable.
Standard cable 4 cores (2 pairs); pair-stranded with common shield
Shielding Tin-plated copper-braid, optical cover ≥ 85 %
Cable length Maximum 300 m (1 000 ft), see the following table.
Cross-section
Cable lengths for use in
Non-hazardous area,
Ex Zone 2, Class I, Division 2
Hazardous area,
Ex Zone 1, Class I, Division 1
0.34 mm2 (AWG 22) 80 m (270 ft) 50 m (165 ft)
0.50 mm2 (AWG 20) 120 m (400 ft) 60 m (200 ft)
0.75 mm2 (AWG 18) 180 m (600 ft) 90 m (300 ft)
1.00 mm2 (AWG 17) 240 m (800 ft) 120 m (400 ft)
1.50 mm2 (AWG 15) 300 m (1 000 ft) 180 m (600 ft)
2.50 mm2 (AWG 13) 300 m (1 000 ft) 300 m (1 000 ft)
5.1.4 Terminal assignment
Transmitter: supply voltage, input/outputs
The terminal assignment of the inputs and outputs depends on the individual order version of
the device. The device-specific terminal assignment is documented on an adhesive label in the
terminal cover.
Supply voltage Input/output
1
Input/output
2
Input/output
3
Input/output
4
1 (+) 2 (–) 26 (+) 27 (–) 24 (+) 25 (–) 22 (+) 23 (–) 20 (+) 21 (–)
Device-specific terminal assignment: adhesive label in terminal cover.
Transmitter and sensor connection housing: connecting cable
The sensor and transmitter, which are mounted in separate locations, are interconnected by a
connecting cable. The cable is connected via the sensor connection housing and the
transmitter housing.
Terminal assignment and connection of the connecting cable →  19.

Electrical connection Proline 500 – digital HART
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5.1.5 Preparing the measuring device
Carry out the steps in the following order:
1. Mount the sensor and transmitter.
2. Connection housing, sensor: Connect connecting cable.
3. Transmitter: Connect connecting cable.
4. Transmitter: Connect signal cable and cable for supply voltage.
NOTICE
Insufficient sealing of the housing!
Operational reliability of the measuring device could be compromised.
‣Use suitable cable glands corresponding to the degree of protection.
1. Remove dummy plug if present.
2. If the measuring device is supplied without cable glands:
Provide suitable cable gland for corresponding connecting cable.
3. If the measuring device is supplied with cable glands:
Observe requirements for connecting cables →  13.

Proline 500 – digital HART Electrical connection
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5.1.6 Preparing the connecting cable
When terminating the connecting cable, pay attention to the following points:
‣For cables with fine-wire cores (stranded cables):
Fit the cores with ferrules.
Preparing the connecting cable: Promag H
Transmitter Sensor
A
70 (2.76)
50 (1.97)
10 (0.4)
8 (0.3)
B
1
A0029546
A
B
70 (2.76)
8 (0.31)
40(1.57)
1
A0029442
Engineering unit mm (in)
A = Terminate the cable
B = Fit ferrules on cables with fine-wire cores (stranded cables)
1 = Red ferrules,  1.0 mm (0.04 in)

Electrical connection Proline 500 – digital HART
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Preparing the connecting cable: Promag P and Promag W
Transmitter Sensor
A
90 (3.54)*
70 (2.76)
50 (1.97)
10 (0.4)
8 (0.3)
B
1
A0029330
A
80 (3.15)
50 (1.97) 6 (0.24)
170 (6.7)*
20 (0.8)*
B
1
2
A0029443
Engineering unit mm (in)
A = Terminate the cable
B = Fit ferrules on cables with fine-wire cores (stranded cables)
1 = Red ferrules,  1.0 mm (0.04 in)
2 = White ferrules,  0.5 mm (0.02 in)
* = Stripping only for reinforced cables

Proline 500 – digital HART Electrical connection
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5.2 Connecting the measuring device
NOTICE
Limitation of electrical safety due to incorrect connection!
‣Have electrical connection work carried out by appropriately trained specialists only.
‣Observe applicable federal/national installation codes and regulations.
‣Comply with local workplace safety regulations.
‣Always connect the protective ground cable  before connecting additional cables.
‣For use in potentially explosive atmospheres, observe the information in the device-specific
Ex documentation.
5.2.1 Connecting the connecting cable
LWARNING
Risk of damaging the electronic components!
‣Connect the sensor and transmitter to the same potential equalization.
‣Only connect the sensor to a transmitter with the same serial number.
‣Ground the connection housing of the sensor via the external screw terminal.
Connecting cable terminal assignment
+ – AB
61 62 63 64
+ – AB
61 62 63 64
4
2
1
4
3
5
6
A0028198
1 Cable entry for cable on transmitter housing
2 Protective earth (PE)
3 Connecting cable ISEM communication
4 Grounding via ground connection; on device plug versions grounding is through the plug itself
5 Cable entry for cable or connection of device plug on sensor connection housing
6 Protective earth (PE)

Electrical connection Proline 500 – digital HART
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Connecting the connecting cable to the sensor connection housing
Connection via terminals with order code for "Housing" Available for sensor
Option A "Aluminum, coated" →  21 Promag P
Option B "Stainless" →  22 Promag H
Option L "Cast, stainless" →  21 Promag P
Connection via connectors with order code for "Sensor connection
housing"
Available for sensor
Option C "Ultra-compact hygienic, stainless" →  23 Promag H
Connecting the connecting cable to the transmitter
The cable is connected to the transmitter via terminals →  24.