Enelion Vertica User manual

Vertica
Manual for Vertica Modules,
Vertica Pole and accessories
Enelion Sp. z o.o.
inf[email protected]

Copyright, Enelion Sp. z o. o.
The manual may change as the product develops.
The information provided may not be correct.
All rights reserved.
Revision: V 3.4
Number of pages: 39
Released: March 2, 2021
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Vertica - assembly manual 3 - 2021
Contents
1 Important information 5
1.1 General Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 General information 6
2.1 Additional functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 VerticaPole ............................................... 6
2.2.1 Opening and closing of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 VerticaModule.............................................. 7
2.3.1 Vertica Module with a socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.2 Vertica module with a cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.3 Assembly and disassembly of Vertica Modules . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Design indications of the installation 10
3.1 Recommended electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Supplied accessories and electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Location selection criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1 Connection type diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.2 Pictorial diagrams of Vertica Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Foundation 16
4.1 Enelion prefabricated foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.1 Construction of the foundation applying the Enelion prefabricated element . . . . . . . . . 16
4.2 Appropriate existing foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.1 Preparation of the existing foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3 Enelion foundation set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.1 Construction of the foundation using the Enelion foundation set . . . . . . . . . . . . . . . 18
5 Installation of Vertica Pole 21
5.1 Preparation for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1.1 Standard connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.2 Enelion MID Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1.3 Enelion Chain Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Internet connection via Ethernet interface in the LAN . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2.1 Vertica Splitter Add-on with an additional meter and residual current protection . . . . . . . 27
5.3 Installation of Vertica bottom masking panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2 Contents

Vertica - assembly manual 3 - 2021
6 Installation of the Vertica Module 29
6.1 Preparation for installation of the Vertica Module with socket . . . . . . . . . . . . . . . . . . . . . 29
6.2 Preparation for installation of the Vertica Module with a cable . . . . . . . . . . . . . . . . . . . . 29
6.3 Installation of accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.3.1 Enelion Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.3.2 Enelion RCM B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.4 Activation and use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7 Maintenance 33
7.1 Cleaning................................................. 33
8 Technical data 34
8.1 SłupVertica ............................................... 34
8.2 Vertica Module with a socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.3 Moduł Vertica z kablem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9 Technical description 37
9.1 Form with boxes to fill in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
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Vertica - assembly manual 3 - 2021
Congratulations on the purchase of the Enelion charger and thank you for your trust.
Before the installation, make sure that the module packages contain all the elements. Current version of the
operation manual can be accessed at http://enelion.com/en/help/.
See the contents of the manual before initiating any activities related to the installation or the activation of the
charger.
4 Thank you for your purchase

Vertica - assembly manual 3 - 2021
1. Important information
1.1. General Provisions
Installation and servicing of the device must be per-
formed by qualified and authorized persons, and re-
pairs may only be carried out by the manufacturer or
entities authorized by the manufacturer.
Tampering with the mechanical, electrical and elec-
tronic components and the device software is forbid-
den and shall result in the nullification of the warranty.
The exceptions include operations described herein
and those agreed in writing with the manufacturer.
The manufacturer is not responsible for damage to
property resulting from the forbidden interference in the
product.
The electrical installation to be used by the device dur-
ing its operation must meet the conditions described
in the installation manual. The manufacturer is not re-
sponsible for incorrect assembly and/or protection of
the electrical installation to which the device is con-
nected.
The manufacturer is not responsible for the malfunction
of the electrical installation to which the device is con-
nected.
The electrical installation to be used by the device dur-
ing its operation must comply with the legal standards
in force in the place of assembly and the operation of
the device. The manufacturer is not liable for any dam-
age caused by an electrical installation that does not
meet legal standards.
The device does not have a built-in switch. The de-
vice activates when the supply voltage is applied. The
power supply cut off function must be provided by the
appropriate electrical installation devices described in
the assembly manual. Except in emergencies, the de-
vice must not be turned off during the charging process.
It is forbidden to supply the power to the device when
the device casing remains open.
The use of a mechanically damaged charger or a
charger that indicates a critical error is forbidden.
It is forbidden to place in the charger socket any objects
not intended for this purpose. A working power cable
with a cross-section appropriate for the power supplied
to the device and appropriate for the type of electric
vehicle, terminated with a functional plug type 2 in ac-
cordance with EC 62196-2 is the only object that may
be plugged in the charger socket.
It is forbidden to use any extensions of the charging ca-
ble.
The manufacturer is not responsible for loss of health
or life by any persons resulting from failure to comply
with the above-mentioned recommendations.
The data plate on the device is an integral part of the
device and its removal or damage shall result in the nul-
lification of the warranty.
1.2. Safety instructions
Outdoor installation should not be carried out during
precipitation or strong wind, if there is a risk that wa-
ter or dirt may get into the device.
All operations described in this manual should be per-
formed only having made sure that there is no voltage
in the power cable.
5 Important information

Vertica - assembly manual 3 - 2021
2. General information
Vertica is a modular charging station for electric cars,
which consists of Vertica Pole as a casing, Vertica Mod-
ules involved in the charging process and optional add-
ons and accessories.
The modular design facilitates an easy modification
of the functions of the device by replacing or adding
charging modules and accessories to best suit cus-
tomers’ needs. Preparation for use depends on the se-
lected machine functions of the device.
Fig. 1: Enelion Vertica charging station.
2.1. Additional functions
All Enelion charging stations are compatible with the
original Enelion Chain communication protocol, which
enables operation in the local network of chargers. This
enables the Enelion DLB function to be activated for dy-
namic load balancing, thus reducing the number of de-
vices that require an Internet connection and optimizing
the use of power in charging vehicles.
All Enelion devices can be fitted with Enelion Bridge
(an add-on sold separately). It equips the devices with
Smart functions and facilitates their connection to a re-
mote management system (OCPP 1.6 compliant) via
the Internet.
INFO
For more information, see the “User Manual”.
It contains detailed information about the func-
tionality and use of the device.
2.2. Vertica Pole
Vertica Pole is a necessary part of the device. Vertica
Modules are installed in it, which are the executive part
of the charging process. It is available in 2 colors: silver
and black.
Fig. 2: Vertica Pole without the charging modules in-
stalled.
2.2.1. Opening and closing of the device
Vertica Pole structure secures the access to the interior
of the device. Before performing any operations on the
device, open the Vertica Pole according to the instruc-
tions.
6 General information

Vertica - assembly manual 3 - 2021
INFO
In order to close the Vertica Pillar, perform all
steps in reverse order.
INFO
Closing and opening of the Vertica Pole does
not change depending on the presence of Ver-
tica Modules in the device.
1. Using the Torx Security T25 bit provided, unscrew
the device cover bolts. They are located on both
sides of the device. Put the cover in a safe place
where it will not be exposed to damage.
Fig. 3: Removing the cover of the Vertica Pole.
2. Unlock the lock plate with the key (if there is a
Yale lock). Next, using the 5 mm Allen key, un-
screw the M6 bolts and remove the lock plate.
Fig. 4: Unlocking the lock plate.
3. Dismantle the lock plate by lifting it upwards.
Fig. 5: Removing the lock plate.
2.3. Vertica Module
2.3.1. Vertica Module with a socket
The Vertica module with a socket is a functional part of
the charging station.
This module provides a type 2 socket for charging ve-
hicles with up to 32A three phase and can be mounted
7 General information

Vertica - assembly manual 3 - 2021
on either side of the Vertica Pole. It is equipped with
an OLED screen displaying instructions and informa-
tion about the charging in progress.
Fig. 6: Enelion Vertica Module with a socket.
2.3.2. Vertica module with a cable
The Vertica module with a cable is a functional part of
the charging station.
This module provides a charging cable for charging ve-
hicles with up to 32 A hree phase and can be mounted
on either side of the Vertica Pole. It is equipped with an
OLED screen displaying the instructions and informa-
tion about the charging in progress.
Fig. 7: Enelion Vertica Module with a cable.
2.3.3. Assembly and disassembly of Vertica Mod-
ules
INFO
To shut down the device, perform all steps in
reverse order.
1. Open Vertica Pole according to the instruction
2.2.1 Opening and closing of the device.
2. Lift the module above the Vertica Pole. Place the
bottom edge in the guide slot. Carefully insert the
Vertica Module into the power socket until its top
edge is flush with the edge of the Vertica Pole.
8 General information

Vertica - assembly manual 3 - 2021
Fig. 8: Assembly of Vertica Modules
3. Close the Vertica Pole in accordance with the in-
struction 2.2.1 Opening and closing of the device.
9 General information

Vertica - assembly manual 3 - 2021
3. Design indications of the installation
3.1. Recommended electrical connection
Vertica System charging stations are adapted to a five-
wire power supply in a TN-S type network. In the stan-
dard type of installation, each Vertica Module should
be powered by a separate cable from the switchgear.
The switchgear should have the required protection in
the form of an overcurrent circuit breaker with B or C
characteristics and rated current of 32 A or less, de-
pending on the configuration of the device. In compli-
ance with the PN-EN IEC 61851-1: 2019-10 standard,
each charging point must also be individually protected
against residual current type A and B. This requirement
can be met by the administrator/owner when installing
a type B residual current device (RCD B 30 mA/40 A) or
RCD EV (30 mA/40 A) in the switchboard.
The final selection of the safety devices belongs to an
authorized designer or a qualified electrician.
Another recommended and simultaneously more eco-
nomical solution is the installation of an RCD B pur-
chased from Enelion together with the device. It is
also possible to use the Enelion RCM B – Residual
Current Monitor type B accessory – see section 6.3.2
Enelion RCM B. Enelion RCM B additionally protects
the station and, together with the RCD A used in the
switchgear, meets all safety requirements. If it is nec-
essary to supply the power to the pole with two charging
modules from one cable, Vertica Splitter, described in
chapter 5 Installation of Vertica Pole, should be used
– the accessory allows for safe branching of the power
supply to two charging panels inside Vertica Pole. Ene-
lion Spliter includes a junction block, two B32 overcur-
rent protections, a wiring set and mounting hardware.
The whole device is mounted on the attached TS35
rails at the bottom of Vertica Pole. Remember to protect
each Vertica Module with a residual current device with
the characteristics described above. The cross-section
of the power cables must be selected by an authorized
electrician based on the distance from the switchgear
and other location conditions.
Cables in the ground must be installed in accordance
with the binding building regulations. As a matter of
convenience, flexible power cables, stranded type, ter-
minated with clamping sleeves are recommended for
the installation.
The cable should protrude approximately 80 cm above
the foundation level.
3.2. Supplied accessories and electrical
connection
Due to the modular structure of the Vertica System
charging stations, the method of electrical connection
depends on the applied add-ons. Moreover, in order
for certain functions to be performed, it is necessary
to connect the device according to the determined se-
quence of phases. Electrical connection of the Vertica
Pole is typically made with two separate 5 x 6 mm2Due
to the modular structure of the Vertica System charging
stations, the method of electrical connection depends
on the applied add-ons. Moreover, in order for cer-
tain functions to be performed, it is necessary to con-
nect the device according to the determined sequence
of phases. Electrical connection of the Vertica Pole is
typically made with two separate (6 mm2insulated ring
terminal, M5 mount). A dedicated crimping tool for in-
sulated connectors is required. Stranded cables must
be terminated with an insulated crimp ferrule of the ap-
propriate size.
3.3. Location selection criteria
Enelion Vertica may be installed both inside or outside.
The device is designed for installation near parking
spaces dedicated to electric vehicles. When used in
the vehicle collision hazard zone, the structure should
be secured with appropriate fenders painted in yellow
and black stripes (warning about the gauge).
INFO
Vertica Pole assembly system enables the pole
to rotate by multiple 90-degree angle turns.
Please bear in mind that the national regulations may
define the space for the installation. The device should
not be located in a place of high exposure to sunlight,
which could cause its overheating. Do not install the
device near heat sources or in small, closed cubicles
(e.g. in a box).
It is forbidden to install a power cord that does not com-
ply with the guidelines in section 3.1 Recommended
electrical connection. It is forbidden to install the de-
vice in potentially explosive environment.
Local regulations for electrical installations, fire preven-
tion measures and accident prevention must be taken
10 Design indications of the installation

Vertica - assembly manual 3 - 2021
into account, and escape routes at the installation site
must be provided.
It is forbidden to install the device in a location where
falling objects may damage the charger.
Before installation, make sure that there is free space
above the charger at least one meter from its outline.
Also after installation, make sure that no fixed objects
(e.g. advertising boards, road signs, etc.) appear in the
space above the outline of the device. This space is
required for servicing the charging station.
oWARNING
The manufacturer accepts no responsibility for
any damage resulting from failure to comply
with the above-mentioned recommendations.
11 Design indications of the installation

Vertica - assembly manual 3 - 2021
3.3.1. Connection type diagrams
Fig. 9: Connection types part 1/2
12 Design indications of the installation

Vertica - assembly manual 3 - 2021
Fig. 10: Connection types part 2/2.
13 Design indications of the installation

Vertica - assembly manual 3 - 2021
3.3.2. Pictorial diagrams of Vertica Modules
Fig. 11: Pictorial diagrams of Vertica Modules part 1/2.
14 Design indications of the installation

Vertica - assembly manual 3 - 2021
Fig. 12: Pictorial diagrams of Vertica Modules part 2/2.
15 Design indications of the installation

Vertica - assembly manual 3 - 2021
4. Foundation
Vertica Pole can be installed in three ways:
• on a customized Enelion prefabricated founda-
tion,
• on an appropriate existing foundation with the use
of additional mounting bolts,
• using the Enelion foundation set.
4.1. Enelion prefabricated foundation
The customized Enelion prefabricated foundation en-
ables shortening the assembly period by eliminating the
need to wait for the concrete to cure.
Fig. 13: Enelion prefabricate foundation.
The foundation set consists of:
• 1 x prefabricated foundation,
• 4 x washers,
• 4 x M12 nuts.
4.1.1. Construction of the foundation applying the
Enelion prefabricated element
1. Remove the M12 nuts and washers from the pre-
fabricated foundation and secure them until Ver-
tica Pole has been installed.
2. An excavation of over 400 mm x 600 mm (diam-
eter x depth) or 400 mm x 400 mm x 600 mm
(width x length x depth) should be made. Com-
pact the soil directly under the foundation to the
compaction index of at least 0.97.
Fig. 14: Diagram of the foundation excavation.
3. Thread all the required cables through the cable
ducts of the prefabricated foundation. Place the
prefabricated element and plumb it in the trench
at a depth of 0,60 m below the ground level.
Fig. 15: Placing the prefabricated element in the
excavation.
4. Fix the prefabricated element by filling the re-
maining space in the excavation with soil and
16 Foundation

Vertica - assembly manual 3 - 2021
compact it to the compaction index of at least
0.97.
Fig. 16: Properly constructed foundation using
the prefabricated element.
The foundation prepared in this way enables the instal-
lation of Vertica Pole.
4.2. Appropriate existing foundation
In case there is an existing foundation suitable for the
purpose, equipped with an electrical connection, meet-
ing the legal and construction requirements, it is pos-
sible to install Vertica Pole after ensuring that Vertica
Pole is properly attached to the foundation. It is recom-
mended to apply M12 threaded rods.
4.2.1. Preparation of the existing foundation
1. Drill holes for chemical anchor bolting in the foun-
dation in accordance with the instructions of the
manufacturer of the applied bolting. Install the
anchors in a square of 120 mm x 120 mm. The
cables must fit into the cable grommets of Vertica
Pole.
Fig. 17: Drilled holes for chemical anchor bolting.
2. Install chemical anchor bolting in accordance with
the instructions of the manufacturer. The mini-
mum anchorage depth is 110 mm. The installa-
tion should result in the ends of the threaded rods
protruding 40 mm to 60 mm above the foundation
surface.
Fig. 18: Properly constructed foundation with the
use of anchors.
After preparing the anchors according to the instruc-
tions, the installation of Vertica Pole may proceed.
4.3. Enelion foundation set
The Enelion foundation set enables the construction of
a foundation suitable for the installation of the Vertica
Pole. To construct the foundation correctly, the Enelion
foundation set needs to be set in concrete in the exca-
vation.
17 Foundation

Vertica - assembly manual 3 - 2021
Fig. 19: Enelion foundation set.
The foundation preparation set consists of:
• 4 x threaded rods,
• 2 x base plates,
• 4 x washers,
• 16 x M12 nuts.
4.3.1. Construction of the foundation using the
Enelion foundation set
1. Make a trench in the substrate with dimensions of
250 mm x 600 mm (diameter x depth) or 250 mm
x 250 mm x 600 mm (width x length x depth).
Compact the soil directly under the foundation to
the compaction index of at least 0.97.
2. Assemble the Enelion foundation set as shown.
The upper base plate should be 40 mm to 60 mm
from the end of the threaded stud.
40 - 60
Fig. 20: Guidelines for the installation of the Ene-
lion foundation set.
3. Place the assembled Enelion foundation set in
the trench. Run the power cables above the
surface to a height of about 800 mm. Fix the
foundation set vertically so that the ends of the
threaded rods protrude 40 mm to 60 mm above
the intended foundation surface. The upper base
plate should be above the intended foundation
surface and be level so that it can be removed
once the concrete has cured.
18 Foundation

Vertica - assembly manual 3 - 2021
Fig. 21: Diagram of placing the foundation set in
the excavation
Fig. 22: Details of placing the upper base plate in
the excavation
4. Put concrete B25 (C20/25) in the foundation.
Fig. 23: Foundation set correctly placed in the ex-
cavation
Fig. 24: Cross-section of the foundation set cast
in the concrete
5. Once the concrete has cured, unscrew the M12
nuts, remove the washers and the upper base
plate. The washers and nuts will be needed later
to affix Vertica Pole.
19 Foundation