Erreka CLEVER01 User guide

CUADRO DE MANIOBRA PARA ACCIONADOR MONOFÁSICO
MANUAL DEL INSTALADOR
ARMOIRE DE COMMANDE POUR ACTIONNEUR MONOPHASÉ
MANUEL DE L´INSTALLATEUR
CONTROL PANEL FOR SINGLE PHASE OPERATOR
INSTALLER'S MANUAL
QUADRO DE MANOBRA PARA ACCIONADOR MONOFÁSICO
MANUAL DO INSTALADOR
STEUERUNG FÜR EINPHASENANTRIEBE
INSTALLATEUR-BEDIENUNGSANLEITUNG
www.erreka.com
CLEVER01(M)

English
CM4_166_EN_TOC.fm - 16/5/11
CLEVER01 Control panel 21
INDEX
General safety instructions 22
Symbols used in this manual__________________________________ 22
Importance of this manual ___________________________________ 22
Envisaged use ______________________________________________ 22
Installer's qualifications ______________________________________ 22
Automatic safety elements ___________________________________ 22
Description of the product 23
Control panel features and applications ________________________ 23
Functioning modes _________________________________________ 23
Detection by safety device (photocell or mechanical strip) _________ 23
Declaration of Conformity ___________________________________ 23
Installing and programming 24
Tools and materials required__________________________________ 24
Initial conditions and checks __________________________________ 24
Content___________________________________________________ 24
Electrical connections _______________________________________ 25
Programming ______________________________________________ 26
Starting up ________________________________________________ 27
Maintenance and diagnosis of failures 28
Maintenance_______________________________________________ 28
Spare parts ________________________________________________ 28
Failure diagnosis____________________________________________ 28
Scrap _____________________________________________________ 29
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22 Installation Manual
GENERAL SAFETY INSTRUCTIONS
1
SYMBOLS USED IN THIS MANUAL
This manual uses symbols to highlight specific texts. The
functions of each symbol are explained below:
Failure to respect the safety warnings could
lead to accident or injury.
OInstructions which must be followed to prevent
deterioration.
Work sequences or procedures.
Important details which must be respected for
correct assembly and operation.
Additional information to help the installer.
}Information on care for the environment.
2
IMPORTANCE OF THIS MANUAL
Read this guide in its entirety before carrying
out the installation, and obey all instructions.
Failure to do so may result in a defective
installation, leading to accidents and failures.
Moreover, this guide provides valuable information
which will help you to carry out installation more
efficiently.
This manual is an integral part of the product. Keep
for future reference.
3
ENVISAGED USE
This device has been designed for installation as part of
an opening and closing system for shutter gates (for
example tubular or core shaft operators).
This device is not suitable for installation in
inflammable or explosive environments.
Failure to install or use as indicated in this
manual is inappropriate and hazardous, and
could lead to accidents or failures.
The installer shall be responsible for ensuring
the facility is set up for its envisaged use.
4
INSTALLER'S QUALIFICATIONS
Installation should be completed by a professional installer, complying with the following
requirements:
• He/she must be capable of carrying out
mechanical assemblies in doors and gates,
choosing and implementing attachment
systems in line with the assembly surface
(metal, wood, brick, etc) and the weight and
effort of the mechanism.
• He/she must be capable of carrying out
simple electrical installations in line with the
low voltage regulations and applicable
standards.
Installation should be carried out bearing in
mind standards EN 13241-1 and EN 12453.
5
AUTOMATIC SAFETY ELEMENTS
The safe and correct operation of the
installation is the responsibility of the installer.
This device complies with all current safety regulations.
However, the complete system comprises, apart from
the control panel referred to in these instructions, other
elements which should be acquired separately.
The safety of the complete installation depends on
all the elements installed. Install only Erreka
components in order to guarantee proper
operation.
Respect the instructions for all the elements
positioned in the installation.
We recommend installing safety elements.
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English
Descripcion_166.fm - 17/5/11
CLEVER01 Control panel 23
DESCRIPTION OF THE PRODUCT
1
CONTROL PANEL FEATURES AND APPLICATIONS
CLEVER01 and CLEVER01M control panels are built to
form part of an automatic shutter gate system, driven
by way of a single phase motor with permanent
capacitor. The operator must have serially connected
limit switches (for example, tubular or centre shaft
operators).
It is necessary to install additional safety items
(photocells or strips) in order to fulfil the requirements
of Standard EN 12453.
Features
•Power supply:
CLEVER01: 230Vac, 50Hz; CLEVER01M: 125Vac, 60Hz
•Control of run by timing
•Adjustable standby time in automatic cycle
•Closing safety device cable connectors (photocells or
mechanical strips)
•Connector for plug-in receiver
•24VAC cable connector for peripheral connection
2
FUNCTIONING MODES
Step-by-step mode (J2=SEMI)
Opening: this starts by briefly pressing the A.T. key
command (transmitter, magnetic key, key switch, etc).
If the key command is activated during opening, the
shutter gate comes to a stop. The shutter gate closes if
activated again.
The opening finishes when the time programmed by
T.M. finishes
Standby: the shutter gate remains open until an A.T.
key command is received.
Close: closing begins by briefly running the A.T. key
command (transmitter, magnetic key, key switch, etc).
If the key command is activated during closing, the
shutter gate comes to a stop. The shutter gate opens if
activated again.
Closing finishes when the time programmed by way
of T.M. finishes
Automatic mode (J2= AUTO)
Opening: this starts by briefly pressing the A.T. key
command (transmitter, magnetic key, key switch, etc).
If the key device is operated during opening, the shutter
gate stops and remains halted. Closing takes place
automatically once the programmed standby time has
passed. It can be closed in advance by running the key
device.
Opening finishes when the time programmed using
T.M. finishes
Standby: the shutter gate remains open during the
programmed time. If A.T. is pressed briefly during
standby, the shutter gate closes.
Closing: closing begins automatically after standby.
If the key device is operated during closing, the shutter
gate stops and remains halted. Running
the A.T. key
device again will open the shutter gate.
Closing finishes when the time programmed by way
of T.M. finishes
3
DETECTION BY SAFETY DEVICE (PHOTOCELL OR MECHANICAL STRIP)
Closing safety device (SG.C)
During opening: the closing safety device (SG.C.) does
not run in any case.
During closing: if the closing safety device (SG.C) is
activated during closing, the shutter gate inverts
operation direction and opens completely.
4
DECLARATION OF CONFORMITY
Erreka Automatismos declares that the CLEVER01/
CLEVER01M electromechanical operator has been
designed for use in a machine or for assembly along
with other elements in order to form a machine in line
with Directive 2006/42/EC.
The CLEVER01/CLEVER01M control panels comply with
safety legislation, in line with the following directives
and regulations:
•2006/95/CE (low voltage materials)
•2004/108/EC (electromagnetic compatibility)
•EN 60555-2
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24 Installation Manual
INSTALLING AND PROGRAMMING
1
TOOLS AND MATERIALS REQUIRED
•Set of screwdrivers
•Electrician's scissors
•Marker pencil
•Drill and broaches
•Electrical cables
2
INITIAL CONDITIONS AND CHECKS
Initial installation conditions
Ensure the operator is correctly installed in the
shutter gate.
A 230Vac / 50Hz (CLEVER01) or 125Vac / 60Hz
(CLEVER01M) power connection is required.
Environmental conditions
This device is not suitable for installation in
inflammable or explosive environments.
Check that the admissible environmental
temperature range for the control panel is
suitable for the location.
Electrical power supply installation
Ensure the direct current connection and
installation fulfil the following requirements:
•Thenominalvoltageoftheinstallationmust
coincide with that of the control panel.
• The installation must be able to support the
power consumed by all the automatic key
devices.
• The installation must be earthed.
• The electrical installation must comply with
low voltage regulations.
• The installation elements must be properly
secured and in a good state of conservation.
•Thedirectconnectionpointmustbehighenough
to be out of the reach of children.
If the electrical installation does not comply
with the foregoing requirements, repair before
installing the automatic key device.
3
CONTENT
1Open the package and remove the contents from
within.
}Discard the packaging in an environmentally
friendly manner, using recycling containers.
Do not leave the packaging within the reach
of children or handicapped people, as it may
cause injury.
2Check the content: control panel with box and
instructions manual.
Should it be noticed that a piece is missing or
deteriorated, contact the nearest technical service.
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CLEVER01 Control panel 25
INSTALLING AND PROGRAMMING
4
ELECTRICAL CONNECTIONS
Complete the installation in line with low voltage regulations and applicable rules.
Use cables with sufficient section, always earthed.
Check the manufacturer's instructions for all the elements installed.
Make the connections with the power supply cut off.
General connections
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CONNECTIONS:
ANT Cable connectors for antenna
R.E. Connector for plug-in receiver
A.T (ST1) Opening and closing key device
SG.C (FT1) Closing safety device
(photocell or mechanical strip)
AUX Output (24Vac, 350mA). Constant output in
order to feed peripheral devices
AOperator
COperator capacitor
MOperator motor
FCA Operator opening limit switch
FCC Operator closing limit switch
CONTROLS:
S1 Main switch
SW1 Radio code programming mini-pushbutton
RSD receiver (see “Radio code programming”
on page 26)
T.E Standby time regulation
(only functional in automatic mode)
Minimum value: 5 seconds;
maximum value: 140 seconds
T.M. Operation time adjustment
Minimum value: 1 second;
maximum value: 70 seconds
J2 Automatic/step-by-step closing mode switch
(see “Operation mode selection” on page 27)
Limit switches (FCA, FCC) of the operator
OThe shutter gate stops at the end of the operation
by way of the FCA and FCC limit switches built into
the operator. It is therefore necessary to always
have FCC and FCA and adjust them
accordingly.
Turning direction check
1Connect the electrical power supply and press A.T.
(ST1). The first operation carried out after
connecting the power supply is opening.
2If closing is to be carried out instead of opening,
interchange the cables connected to cable
connectors 9 and 10.

Instalacion_programación_166.fm - 17/5/11
INSTALLING AND PROGRAMMING
26 Installation Manual
Connection of safety transmitter-receiver photocells in closing (SG.C, FT1)
5
PROGRAMMING
Radio code programming
We recommend installing safety photocells.
1Complete the connections as shown in the figure.
OIf neither photocells nor a mechanical strip are
connected, make an electrical bridge between cable
connectors (2) GND and (3) FT1.
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When using the ERREKA RSD plug-in receiver
(decoder-free receiver, trinary code, 433Mhz),
the radio code can be recorded in the control
board itself, as explained below. In other cases,
follow the instructions of the plug-in receiver
used.
1Connect the control panel power supply (S1 in
ON).
2Briefly press mini-pushbutton SW1. LED L4
flashes.
3Press the transmitter button to be programmed.
The L4 LED flashes to show that the code has
been correctly programmed.
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CLEVER01 Control panel 27
INSTALLING AND PROGRAMMING
Operation mode selection
Potentiometer adjustment
6
STARTING UP
Final checks
Following installation and programming, start up the
shutter gate and check all the devices installed:
•key commands (transmitter, push button and wall
key)
•safety devices (photocells or mechanical strips)
If the system does not work correctly, find out
why and put it right (see section “Failure
diagnosis” on page 28).
User instruction
1Instruct the user with regards to the use and
maintenance of the installation and provide him/her
with the user guide.
2Signpost the shutter gate, showing that it opens
automatically and indicating how to operate it
manually. Where appropriate, indicate that
operation is using the radio transmitter.
Place J2 in the required position:
•Step-by-step mode (J2=SEMI)
–Opening is done by briefly running the key
device.
–Closing is done by briefly running the key device.
•Automatic mode (J2= AUTO)
–Opening is done by briefly running the key
device.
–Closing is carried out automatically when
standby time finishes, which can be set using the
T.E. power meter
Open shutter gate standby time (T.E.) adjustment
If automatic operation mode has been programmed,
adjust T.E. to set standby time with the shutter gate
open (before automatic closing begins).
Minimum value: 5 seconds;
maximum value: 140 seconds
Duration of the operations (T.M.)
The duration of the opening and closing operations is
adjusted using T.M.
1Adjust the FCC and FCA limit switches of the
operator.
2Adjust T.M. to ensure the shutter gate completes
the runs (it must reach the FCC and FCA limit
switches of the operator).
Minimum value: 1 second;
maximum value: 70 seconds
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Mantenimiento_166.fm - 18/5/11
28 Installation Manual
MAINTENANCE AND DIAGNOSIS OF FAILURES
1
MAINTENANCE
Disconnect the device from the power supply before carrying out any maintenance operation.
1Frequently check the installation in order to detect
any imbalance or sign of deterioration or wear. Do
not use the device if any repair or adjustment is
necessary.
2Check that the operation and safety devices
(photocells or safety strips), as well as their
installation, have not suffered any damage from the
weather or external agents.
2
SPARE PARTS
If the device needs repairing, go to an
authorised assistance centre or manufacturer;
never try to repair it yourself.
Use only original spare parts.
3
FAILURE DIAGNOSIS
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Diagnosis items
L1 Opening device (A.T.) indicator activated
L2 Closing safety device contacts (SG.C) indicator
closed
L3 Shutter gate open indicator
L4 Radio code programming / receiving radio
code indicator (RSD)
L5 Power supply indicator
F1 Main fuse (5x20):
CLEVER01: 6.3A (230V/50Hz);
CLEVER01M: 6.3A (125V/ 60Hz)
F2 Peripheral power supply fuse (5x20): 350mA
T.E Standby time regulation
T.M. Operation time adjustment
S1 Main switch
SW1 Radio code programming mini-push button
RL1 Close relay
RL2 Open relay
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MAINTENANCE AND DIAGNOSIS OF FAILURES
CLEVER01 Control panel 29
4
SCRAP
The control panel, up until the end of its useful
life, must be dismounted at its location by an
installer who is as well qualified as the person
who completed the assembly, observing the
same precautions and safety measures. In this
manner possible accidents and damage to
adjacent facilities will be avoided.
}The control panel must be deposited in the appropriate
containers for subsequent recycling, separating and
classifying the different materials in line with their nature.
NEVER deposit it in domestic rubbish or in landfills which
are not suitably controlled, as this will cause
environmental contamination.
Problem Cause Solution
The control panel does not
work and no LED indicator comes
on
Main circuit breaker S1 in “OFF” Place S1 in “ON”
Power supply voltage absent Restore the power supply voltage
Main fuse F1 blown Replace F1 using another fuse of the
same value and investigate the cause
of failure of F1
Transformer or board failed Call the technical service
The operator does not work
when the key devices are
activated
L5 lit up, L2 lit up,
L1 off when running the A.T. key
device
The key commands signal does not
reach the control board
Check the key command devices and
the connections
The leaf does not reach the
stopper
L2 lit up
Hard points in the shutter gate run Move by hand and remove the hard
points
Operation time incorrectly set Adjust the T.M. power meter
Limit switches incorrectly adjusted Adjust the operator limit switches
(FCC, FCA)
The shutter gate opens but
does not close
L2 off
Closing safety device (photocell or
strip) enabled or defective
Check the safety devices and the
connections
Peripheral power supply fuse F2
blown
Replace F2 using another fuse of the
same value and investigate the cause
of failure of F2
The shutter gate opens but
does not close
L2 lit up
Closing limit switch continuously
enabled or deteriorated
Check FCC (of the operator) and its
connections
The control panel works correctly
but does not obey the
transmitter
Transmitter code incorrectly
programmed
See “Radio code programming” on
page 26
Transmitter batteries flat Replace the batteries, checking the
instructions for the transmitter
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Updated 18/5/11
MAINTENANCE AND DIAGNOSIS OF FAILURES
30 Installation Manual
CLEVER01_CM4_EN.book Page 30 Wednesday, May 18, 2011 12:52 PM