Esco 10964 User manual

Operating Instructions
MODEL 10964
DIGITAL WALL MOUNTED INFLATOR
AUTOMATIC

2
1. Thank you for selecting this ESCO
Automatic Digital Wall Mounted Inflator.
Please read this manual before carrying
out any installation or service procedure.
2. This manual is an integral and essential
part of the product, please keep it away
from damp, heat, dust, oils, do not
remove, tear or amend any parts of the
manual for any reason. It must be made
available to the operator and to
maintenance personnel, also to ensure
staff training.
3. If you lose or damage the manual, ask the
manufacturer for a copy, quoting the Part
No. The manual must always remain with
the machine, in the event of the machine
being sold, it must be given to the new
user.
4. The manufacturer reserves the right to
change product features at any time
without notice.
FEATURES
•Units of measure bar, psi, kPa, kg / cm2
•Inflates to 145 psi, 0.5 - 10 bar, 1000 kPa,~,
10 kg / cm2
•Large easy to read LCD display with audible
warning
•Tough metal die cast body
•Individually calibrated and tested
(see calibration certificate)
TABLE OF CONTENTS
Features....................................................... 2
ComponentsList......................................... 2
Installation.................................................... 3
Warning........................................................ 3
GeneralNotes.............................................. 3
ProductIdentification.................................. 4
Operation..................................................... 5
Troubleshooting........................................... 6
CalibrationCertificate.................................. 7
Specifications .............................................. 8
Maintenance................................................ 8
WiringDiagram............................................ 8
COMPONENTS LIST
Pleasecheckandmakesurethatthefollowing
componentsarecompleteinthepackage.
1. Automatic Tire Inflator with power cord
2. 33 ft. | 10m Air Hose
3. Hook and M6 x 38 screw kit (1pc)
4. User manual
5. M6 x 38 screw 4pcs for wall mounting

3
IN STALL ATI ON
1. Unpack the unit.
2. Hold the unit up on the wall and mark
where the four (4) holes are to be drilled.
3. Secure the unit using suitable fastener.
4. Connect the air supply to the unit.
5. Connect the rubber hose as air outlet.
6. Connect the power supply.
Warning:
1. This unit is connected directly to compressed
air and this air contains oil and water. Water
is from condensation and oil is from the
compressor. Water and oil will destroy this
device, so it is important to filter them out
first from the system, this means you must
attach a filter prior to this devices air
connection.
2. Electrical connection should be carried out
by qualified person strictly according to the
related regulation applicable at the place
where the inflator is used.
3. To avoid equipment damage,
never exceed the maximum inlet pressure or
150 psi / 10.5 bar / 1050 kPa
/ 10.5 kg / cm2
WARNING
To avoid the risk of personal injury, especially
to the eyes, face or skin, DO NOT direct the
air stream at any person, or any part of the
body.
This equipment is not intended for use by
children without adult supervision.
When using the OPS function, the sum
pressure must not exceed the tire
manufacturer’s maximum inflation pressure.
GENERAL NOTES
• During extended inactivity, please package
the inflator and keep it away from damp,
heat or impact, etc.
• After unpacking the inflator, the packing
materials should be disposed of according
to the laws and regulations applicable to the
country being used.
• Please check carefully to ensure that no
part is damaged, so to ensure safe and
normal operation.
• The Automatic Tire Inflator can be installed
outside, but a shelter is suggested, so to
protect the equipment from the weather and
extend the service life.

4
CONTROL PANEL
1. Mounting Point (x 4)
2. - Target pressure control
3. + Target pressure control
4. Display
5. FLAT TIRE / CONFIRM
Flat tire mode air Start/Stop control;
Function Select Confirm
6. Unit Option
Unit of measure select;
Over Pressure Setting set control
7. Programmable preset button 1
8. Programmable preset button 2
4
2
3
56
1
Fig. 1 Controlpanel
Fig. 2 Connections
Fig. 3 Display
PRODUCT IDENTIFICATION
CONNECTIONS
9. Power cable
10. Pressurised Air Inlet
11. Air hose outlet
12. Exhaust plug
13. Buzzer (Audible warning)
DISPLAY
14. Unit of measure
15. Pressure display
16. Function selection
17. Rolling Bar
9
10
12
17
14
16
15
78
11 13

5
Programmable Buttons:
1. Press P1 or P2 buttons once.
Press + or - to select pressure desired.
2. Press the CONFIRM button once and
there will be a beep to confirm the
programmable button has been set to the
desired pressure.
3. You can set each programmable button to
a different pressure.
4. If the unit is turned OFF the programmable
buttons will have to be re-programmed.
Functions:
1. Press UNIT OPTION to enter the function
setting mode. After selecting the unit, press
UNIT OPTION again to enter the OPS
setting directly, press UNIT OPTION three
times and the device will exit out of the
setting mode without saving the selection.
2. When OPS function is on, the device will
inflate to target pressure plus OPS value
first, then deflate to tire pressure desired,
for example:
A final target of 32 psi or 2.2 bar with an
OPS setting of 16 psi or 1.1 bar gives a
sum of 48 psi or 3.3 bar. This sum of 48
psi or 3.3 bar is the Over Pressure setting
for the tire. The tire will inflate to the sum
value and deflate to the final target
pressure.
3. I f tire pressure is lower than 3 psi or 0.2
bar, the device will not start automatically.
Press FLAT TIRE for 2 seconds to start
manually.
4. During inflation, the device will check tire
pressure automatically, the rolling bar
shows inflation/deflation in progress and left
to right means inflating, right to left means
deflating.
OPERATION
The device includes the OPS (Over Pressure
Setting) function which allows for the tire’s
pressure to be set very high and then reduced
to the pre-determined pressure. This is very
e is fitted to a rim.
handy for use when a new tir
Unit of measure select:
This device has four units of measure that can
be chosen by the user:
• kPa - kilo-pascals
• bar
• psi - pounds per square inch
• kg / cm2 - kilograms per square centimeter
Oncetheunitissethere,itwillbecomethe
defaultunitforfollowingusage.
1. PressUNITOPTIONandSETwillbe
shownontheLCDscreenandtheunitwill
beflashing.
2. Press+or-tochoosetheunit.
3. PressCONFIRMtoconfirmunitof
measure.
Set OPS:
1.PressUNITOPTIONtwice,SETandOPS
willbeshownontheLCDscreen,OPSwill
beflashing
2. Press+or-tochoosetheOPSvalue.
3. PressCONFIRMtoconfirm.IfOPSvalue is
notzero,OPSwillbedisplayedatthe LCD
screen.
Inflation and Deflation:
1. Press + or - to select target pressure.
2. Connect with tire, ensure no air leaks,
inflator will start automatically.
3. When inflation is finished, the tire inflator
will stop automatically and BEEP to warn
users that inflation has reached target
pressure.
4. Disconnect the air hose from tire.

6
PRObLEm POSSIbLE CAUSE SOLUTION
Air leak Leak in the connection Check the pneumatic connection and
The inator works,
but no air inated Obstruction in the lters or in air system Clean the lters and check the air tube
Ination does not
start, although the
pressure is set and
the hose is connected
to the tire
Air hose improperly connected Check the hose connection, make sure
that no air leaks
Tire pressure is below 0.2 bar (3 psi) Press FLAT TIRE
The unit deates
very slowly The exhaust plug is blocked Remove and clean the exhaust plug
Er1 Pressure sensor broken Power off, change pressure sensor
Er2 Unstable pressure, faulty hose connector Replace hose connector or re-connect
hose to the tire
Er3 Connected tire pressure is too high
> 188.5 psi | 13 bar Stop inflating the tire
Er4 Wrong connections at air inlet and outlet Refer to wiring diagram and connect
magnetic valve accordingly
Er5 Low voltage Check the power supply
Er6 Calibration error Unit requires calibration
Er7 Calibration error Unit requires calibration
Er8 Air supply lower than set inate pressure Increase air supply pressure or Stop
inflating this tire
TROUBLEShOOTING

7
CALIBRATION CERTIFICATE
This Digital Wall Mounted Inflator has been calibrated in its normal working position on test
equipment with an accuracy that is traceable to International Standards according to: 86/217/EEC
ALLOWABLE TOLERANCE
BAR
±0.08 up to and including 4 bar
±0.16 between 4 bar and 10 bar inclusive
±0.25 greater than 10 bar
p.s.i.
±1.2 up to and including 58 psi
±2.3 between 58 and 145 psi inclusive
±3.6 greater than 145 psi
TEST RESULT
REFERENCE PRESSURE
BAR PSI
DISPLAY PRESSURE
BAR PSI
Serial Number:
Date:

SPECIFICATIONS
Case Heavy Duty Metal
Housing
Hose Length 32 ft. | 10m
Dimensions 190L x 150W x 70H mm
Weight 13 lbs. | 5.5 kg
Scale 174 psi / 12bar (1200
kpa / 12kgf )
Accuracy ±0.3 psi @ 25-75 psi
Max. inlet air supply 174 psi | 12bar
Supply voltage 110-240V AC (50-60 Hz)
Wattage 12W Max.
Working temperature 15-120° F | -10 - 50° C
Relative humidity up to 95% RH
non-condensing
www.esco.net
MAINTENANCE
Daily Maintenance
Thedevicedoesnotrequireaparticular
maintenanceroutinebutacheckofthe
pneumaticconnectionissuggestedfrequently
tomakesureofcorrectairsupply,theuseof
anairpre-filterisessentialforthisunitto
operateproperly.
Special Maintenance
Thisisasensitivepieceofequipmentifyou
haveanerrorthatcannoteasilybefixed
pleasecontactanauthorizedserviceagent.
WIRING dIAGRAM
Distributed by
ESCO - Equipment Supply Co.
15270 Flight Path Drive, Brooksville FL, 34604
[email protected]
For more information contact Customer Service on
1-800-352-9852