FAAC DAAB EP105 User manual

INSTRUCTION MANUAL
DAAB AUTOMATIC CONTROL UNIT EP105

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105
2Revision 3
Contents
EC Declaration of Conformity (original version).............................................................................................4
Declaration of performance............................................................................................................................4
Safety ...............................................................................................................................................................5
Safety classification........................................................................................................................................5
Operation..........................................................................................................................................................6
General ...........................................................................................................................................................6
Service and maintenance................................................................................................................................6
Resetting/replacing tripped fuses...................................................................................................................6
Connection.......................................................................................................................................................7
Safety..............................................................................................................................................................7
Installation .....................................................................................................................................................7
High current....................................................................................................................................................7
Motors.............................................................................................................................................................7
Description of the EP105.................................................................................................................................9
General ...........................................................................................................................................................9
Intended use ...................................................................................................................................................9
Identification...................................................................................................................................................9
Reference documentation ...............................................................................................................................9
Disposal of electronic equipment....................................................................................................................9
Instruction manual .........................................................................................................................................9
Installing the EP105 PCB.................................................................................................................................11
Authorisation ..................................................................................................................................................11
Enclosure ........................................................................................................................................................11
Installing the PCB...........................................................................................................................................11
Connecting a safety edge................................................................................................................................12
Connecting safety edges and photocells.........................................................................................................12
Connecting an encoder (electronic limit switch) .............................................................................................13
Connecting a mechanical limit switch (microswitch) .....................................................................................13
Connecting timer control limit switches..........................................................................................................13
Conguring the EP105 .....................................................................................................................................14
General ...........................................................................................................................................................14
Readout of parameters in the EP105 ..............................................................................................................14
Setting parameters in the EP105 ....................................................................................................................14
Locked settings...............................................................................................................................................15
Configuration channels C700 - C712..............................................................................................................15
Message channel C904...................................................................................................................................15
Display channel C999 .....................................................................................................................................15
Signal list .......................................................................................................................................................16
Low current .....................................................................................................................................................16
Indications......................................................................................................................................................17
Applications......................................................................................................................................................18
Folding doors ..................................................................................................................................................18
Sliding doors/sliding gates .............................................................................................................................18
Up-and-over doors ..........................................................................................................................................18
Swing gates ....................................................................................................................................................18
Barriers...........................................................................................................................................................18
Quick guide to commissioning of swing gate..................................................................................................19
Conditions.......................................................................................................................................................19
Commissioning of drive unit 1 ........................................................................................................................19
Commissioning of drive unit 2 ........................................................................................................................20

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105
3
Revision 3
Commissioning.................................................................................................................................................21
Safety..............................................................................................................................................................21
Stop circuit .....................................................................................................................................................21
Frequency converter ........................................................................................................................................21
Limit switches.................................................................................................................................................22
Direction of rotation of motors ........................................................................................................................23
Setting of motor protection .............................................................................................................................23
Type of power supply .......................................................................................................................................23
External protection units.................................................................................................................................24
Load guard......................................................................................................................................................25
Safety edges ...................................................................................................................................................26
Input for photocell...........................................................................................................................................28
Limited running time ......................................................................................................................................28
Checking LED indications ...............................................................................................................................28
Pulse mode and hold-to-run mode..................................................................................................................29
Checking safety functions...............................................................................................................................29
Setting electric motor braking.........................................................................................................................29
Programmable inputs, P channels ..................................................................................................................30
Automatic closing ..........................................................................................................................................30
Run-on time with mechanical limit switches..................................................................................................31
Run-on with encoder.......................................................................................................................................32
Reverse ...........................................................................................................................................................32
Functions using add-in cards..........................................................................................................................32
Channel list ......................................................................................................................................................33
General, C-channels .......................................................................................................................................33
Limit switch, L-channels.................................................................................................................................44
Programmable inputs, P channels ..................................................................................................................46
Error messages in display and in the error code list in channel C903 ..........................................................53
Messages in display and in the error code list in channel C903....................................................................56
Troubleshooting ...............................................................................................................................................56
Resetting/replacing tripped fuses...................................................................................................................57
Notes: ...............................................................................................................................................................58
Notes: ...............................................................................................................................................................59

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105
4Revision 3
EC Declaration of Conformity (original version)
Manufacturer
FAAC Nordic AB
Box 125, 284 22 Perstorp, Sweden
Person authorised to compile the technical documentation
Ulf Ivarsson, FAAC Nordic AB, Box 125, 284 22 Perstorp, Sweden
General description and type designation
Automatic control unit for doors, gates or barriers: EP105-1, EP105-2
We hereby declare that the EP105 automatic control unit meets the relevant requirements of Machinery Directive
2006/42/EC, EMC Directive 2014/30/EU, Low Voltage Directive 2014/35/EU, RoHS Directive 2011/65/EU
including (EU)2015/863 and Construction Products Regulation EU 305/2011.
The automatic control unit EP105-1, EP105-2 is, where applicable, compliant with the following harmonised standards:
• SS-EN 13241+A2:2016 Industrial, commercial, garage doors and gates. Product standard, performance characteristics
• SS-EN 13849-1:2016 Safety of machinery. Safety-related parts of control systems – Part 1: General principles for
design.
• SS-EN 60335-1 Household and similar electrical appliances - Safety - Part 1: General requirements.
• SS-EN 60335-2-103 Household and similar electrical appliances - Safety - Part 2-103: Particular requirements for
drives for barriers, doors and windows.
• SS-EN 61000-6-2 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial
environments.
• SS-EN 61000-6-3 Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for
residential, commercial and light-industrial environments.
This declaration relates to automatic control unit EP105-1, EP105-2 specied in the condition in which it is placed on
the market, and does not cover components added and/or modications made thereafter. Nor does it relate to third-party
supplied equipment or to interfaces between third-party equipment and the equipment specied below and supplied by
FAAC Nordic AB. The instruction manual/installation manual for automatic control unit EP105-1, EP105-2 must be
followed and attention must be paid to risks in the installation of a door, gate or barrier.
We declare that the EP105 does not contain, in concentrations above 0.1%, any substances specied in the REACH
(1907/2006/EC) Candidate List of Substances of Very High Concern or banned substances in RoHS, 2011/65/EC.
Declaration of performance
Intended use of the construction product
Automatic control unit intended for installation in doors, gates or barriers for use in industry, commercial areas and
residential areas that are open to the public, and intended to provide secure access for people, goods and vehicles.
System for the assessment and continuous verification of the performance of the construction product
System 3
Performance
Property Performance Harmonised standard
Force exerted SS-EN 13241 + A2:2016
• Safety edge Performance level c SS-EN 13849-1:2016
• Load guard Performance level d SS-EN 13849-1:2016
Perstorp, 06/12/2021
Ola Hansson, CEO

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105
5
Revision 3
Safety
CAUTION: Important safety instructions Following these instructions is important for
personal safety Retain these instructions
!
Carefully read through this instruction manual in its entirety – it contains important
information about safety, installation, commissioning and use. Particularly important safety
information is identied with the symbol
!
in the left margin.
If you fail to follow the safety instructions in this instruction manual, there is a risk of serious
damage to property or injury to animals or people. You should keep this instruction manual in
a safe place for future use.
EP105 or unit controlled by EP105 can be used by children from the age of 8 years and by
people with physical, sensory or mental disabilities or inadequate experience and knowledge
if it takes place under supervision, or if they have been given instructions on how to use an
EP105 or a unit controlled by an EP105 and understand the dangers that may arise.
Children must not play with the installation or the controlled units. Cleaning and maintenance
must not be performed by children.
The EP105 control unit or the accessories recommended by FAAC Nordic AB must not be
modied without the express consent of FAAC Nordic AB.
Only qualied persons working in their own elds may perform installation, adjustment,
commissioning, repair and other work.
Electrical connections may only be made by qualied electricians, who accept responsibility for
the connections.
Follow the safety instructions of the equipment to be controlled by the control unit.
• Safety classification
FAAC Nordic AB has validated the safety circuits in the EP105 to performance level PL = c
and Category 2 as dened in SS-EN ISO 13849-2:2008.
The EP105 is designed with safety edge inputs and an integrated load guard for use in personal
safety applications. These features are designed to meet the requirements of Machinery
Directive 2006/42/EC.
The validation process assumed a technical service life of 10 years or 1 million operating cycles
for components in safety circuits.
FAAC Nordic is unable to guarantee this validation when the motor contactors and safety
edges exceed this technical service life. For this reason, these components should be replaced
before the end of their service life.

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105
6Revision 3
Operation
• General
!
Anyone installing or modifying the EP105 must have documented familiarity with, and
understanding of its functions, as well as experience of setting up the control system for
the application in which it will be used.
Take care when operating internal buttons to avoid touching live components.
The unit may only be connected by a qualied electrician, who accepts responsibility for
ensuring that the electric connections have been carried out in accordance with the applicable
standards and this instruction manual.
Anyone commissioning the EP105 must have documented familiarity with, and understanding
of its functions, as well as experience of commissioning control systems for the application to
be used.
• Service and maintenance
!
Regular inspection is required of the external safety features of the EP105, such as
safety edges, stop buttons, photocells, load guards and safety loops. The condition of the
enclosure, cables and installation must also be checked. This inspection must be carried out at
least twice a year.
CAUTION: EP105 must be disconnected from its power supply during cleaning, maintenance
and in replacement of parts or repairs.
• Resetting/replacing tripped fuses
If the fuse protecting the power supply to the automatic control unit trips, FAAC Nordic AB
recommends following these steps to reset/replace it.
• Switch off the main switch to the automatic control unit.
• Decouple the drive unit.
• Reset or replace the fuse.
• Switch on the main switch to the automatic control unit.
• Check that none of the drive units start before receiving the control signal.
• Check that the drive units can be started and stopped from the control buttons.
• If the drive unit cannot be stopped, contact FAAC Nordic AB.

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105
7
Revision 3
Connection
CAUTION: Important safety instructions Follow all instructions,, as incorrect installation can
cause serious injury.
• Safety
!
The electrical connections may only be made by a qualied electrician, who accepts
responsibility for ensuring that the electric connections have been carried out in accordance
with the applicable standards and this instruction manual.
Always disconnect the power supply when connecting the control box.
Mechanical installation of the control unit must be carried out by persons with the necessary
knowledge for the task.
• Installation
The location of the control unit must be selected with regard to the protection class of the
enclosure, at least IP54. A heating and/or cooling element should be included if necessary to
maintain the operating temperature stated in the technical specication.
The control unit must be securely xed to a wall or a bracket intended for this purpose, using
screw joints. The xing holes are on the rear or underside of the enclosure. Cables into and out
of the enclosure must have cable entry seals that are approved for use with the particular cable.
Cables outside the enclosure must be securely xed to the surrounding structure. They must
not hang loose and there must be no possibility of them catching on passing objects.
• High current
The power supply must be connected via a lockable main switch, and have a T10A protection.
Connect the incoming earth to the earth bar.
Check that the power supply and motor voltage are compatible.
• Motors
The largest motor that can be connected is 1.5 kW (3-phase 3x400 V).
See "Commissioning" for details of how to check the direction of rotation.
Connecting motors to EP105
Supply 3x400V with neutral
NT1 N L1 L2 L3 U1 V1 W1 U2 V2 W2
Outlet 230V
3x400V + N
Fuse max T10A
U1
V1
W1
W2 U2
V2
U1
V1
W1
W2 U2
V2
Supply to control unit Supply to motors
Control unit
In/Out Power Motor 1 Motor 2
Switch V1 and W1 and/
or V2 and W2 if the motor
runs in the wrong direction.
3-phase motor
Y-connected
3-phase motor
Y-connected
Supply 3x230V without neutral
Outlet 230V
3x230V
Fuse max T10A
U1
V1
W1
W2
U2
V2
U1
V1
W1
W2
U2
V2
NT1 N L1 L2 L3 U1 V1 W1 U2 V2 W2
Control unit
In/Out Power Motor 1 Motor 2
Supply to control unit Supply to motors
3-phase motor
D-connected
3-phase motor
D-connected
Change of phase
sequence if the load
guard value shows fault.
Switch V1 and W1 and/
or V2 and W2 if the motor
runs in the wrong direction.

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105
8Revision 3
For information about connecting to the frequency inverter, see the instructions for add-in card
DB409.
Supply 1x230V with neutral
(symmetrical)
Outlet 230V
Switch V1 and W1 and/
or V2 and W2 if the motor
runs in the wrong direction.
1x230V + N Fuse max T10A
common common
NT1 N L1 L2 L3 U1 V1 W1 U2 V2 W2
Control unit
In/Out Power Motor 1 Motor 2
Supply to control unit Supply to motors
Single-phase
motor
Single-phase
motor
If a symmetrical single-phase motor is
used (as shown on the left) make the
following changes.
EP105-1: Swap the cable at X12: L1-1
with X12: L1-C1.
EP105-2: Remove the cable between
X11: L2-1 and X4: L2-2.
Swap the cable at X12: L1-1 with X12:
L1-C1. Swap the cable at X7: L1-2 with
X7:L1-C2. See the diagram below for the
terminal locations.
Transformer
Contactor
Supply 1x230V with neutral
(asymmetrical)
Outlet 230V
1x230V + N Fuse max T10A
U1
Z1
Z2
U2
U1
Z1
Z2
U2
NT1 N L1 L2 L3 U1 V1 W1 U2 V2 W2
Control unit
In/Out Power Motor 1 Motor 2
Switch V1 and W1 and/
or V2 and W2 if the motor
runs in the wrong direction.
Single-phase
motor
Single-phase
motor
Supply to control unit Supply to motors

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105
9
Revision 3
Description of the EP105
• General
The EP105 is an automatic control unit for doors, gates, up-and-over doors and barriers, including all the components
necessary to control electric motors – contactors, motor protection, load guards, safety edges, alarm indications, buttons on
the PCB for operation and display, and a programming keypad.
The control unit can be supplied with accessories such as a vehicle loop, wireless functionality, signal lights and magnetic locks.
• Intended use
The purpose of the automatic control unit is to open and close doors, gates, up-and-over doors and barriers, using controllers
connected to the unit.
No other use is permitted without the written agreement of FAAC Nordic AB.
• Identification
• Reference documentation
Instruction manual for drive unit
Instruction manual for the door, gate or barrier
• Disposal of electronic equipment
!
The EP105 is an electronic product, and as such is classied as hazardous waste. All used electronic equipment must
be sent for recycling by a company authorised under environmental legislation to handle hazardous waste including
electronic equipment. FAAC Nordic AB will not charge to process used electronic products supplied by us, provided they
are returned to us.
• Instruction manual
This instruction manual, or an instruction manual that fully complies with the requirements of the applicable Machinery
Directive and Low Voltage Directive and related relevant harmonised standards, must be provided with the nished control
unit to the installer and the end user.
Connector for software
upgrade.
Display
Data entry and
readout buttons
Indications
Control buttons
Terminal block
for low current
Indications
Motor contactors
Terminal block
for high current

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105
10 Revision 3
Technical specication
Dimensions (WxHxD) 190x224x60 mm.
Power supply 3-phase or single-phase.
Power supply 3x400 V+N+PE, 3x230 V+PE, 1x230 V+N+PE, 3x400 V+PE (requires an external
transformer)
Permitted voltage variation ±10%
Frequency 50 Hz.
Motor in 3-phase operation
3x400 V
3-phase asynchronous motor 0.18-1.5 kW.
Motor in 3-phase operation
3x230 V
3-phase asynchronous motor 0.18-0.75 kW.
Motor in single-phase
operation
Single-phase motor with capacitor 0.18-0.37 kW.
Fuses External fuse max. T10A.
Power consumption Automatic control unit 22 VA + electric motors.
Operating mode Intermittent operation 50% / maximum period of operation 2 minutes
Temperature range 0 to 45 °C.
Safety edge 2 closing inputs SE.C1 and SE.C2 for a safety edge while closing.
2 opening inputs SE.O1 and SE.O2 for a safety edge while opening.
Variable impedance range 1.0-9.9 kΩ, power capability at least 0.5 W.
Safety circuit Maximum resistance 3 Ω total in the whole safety circuit.
Cable length at 0.75 mm2max 60 m. Cable lengthat at 1.5 mm2max 120 m.
Internal motor protection Setting range 0.5-6 A.
Load guard Setting range 0.05-1.99 kW.
Programmable inputs 6x
Low level 0-8 VDC, high level 12-30 VDC
Input current 6 mA at 24 VDC.
Cable length maximum at cable cross-sectional area 0.75 mm2 ( 1 mm)
Limit switch/Encoder 2+2 inputs
Input current 2 mA at encoder and 22 mA at limit switch
Cable length mechanical limit switches maximum 200 metres at cable cross-sectional
area 0.75 mm2( 1 mm)
Cable length DB405 maximum 50 metres at cross-sectional area 0.75 mm2 ( 1 mm)
Photocell 1 input
Low level 0-8 VDC, high level 12-30 VDC
Input current 6 mA at 24 VDC.
Cable length maximum at cable cross-sectional area 0.75 mm2 ( 1 mm)
Supply voltage VDC max 50 mA.
External supply Unregulated 24 VDC, 18- 28 VDC, max 300mA
Degree of protection The PCB is designed for an enclosure rating of at least IP54.