FAAC R180N User manual

R180N-R280N
R180N-R280N

R180N / R280N 2 532082 - Rev. B
ENGLISH
Translation of the original instructions
ENGLISH
WARNINGS FOR THE INSTALLER
GENERAL SAFETY REQUIREMENTS
12. The power mains of the automation system
must be fitted with a multi-pole power switch
with a switch-contact gap of at least 3 mm. It
is advisable to use a 6A circuit breaker with a
multi-pole power switch.
13. Verify that there is a differential switch with a 0.03
threshold upstream of the system.
14. Verify that the earthing system is perfectly con-
structed and connect the metal closing parts.
15. The safety devices (EN 12978 standard) protect
any danger zones from risks of mechanical
movement, such as crushing, dragging, shear-
ing and lifting.
16. For each system, it is recommended to use at
least one light indicator (e.g. flashing light), as
well as an adequately secured warning sign.
17. FAAC declines all liability concerning safety and
the correct operation of the automation system,
if system components not manufactured by
FAAC are used.
18. Only use original FAAC parts for maintenance.
19. Do not modify the components of the automation
system in any way.
20. The installer must supply the user all information
concerning the manual operation of the system
in case of an emergency.
21. Do not allow children or adults to stay near the
product during operation.
22. Keep radio controls or other pulse generators
out of the reach of children to prevent the auto-
mation system from being activated involuntarily
23. Transit is only permitted when the automation
system is stopped.
24. The user must not attempt any kind of repair or
direct intervention and must only contact quali-
fied personnel.
25. Maintenance: check the efficiency of the system
at least every 6 months, especially the efficiency
of the safety devices (including, where applica-
ble, the operator thrust force) and the release
devices.
26. Anything not specifically stipulated in these
instructions is not permitted.
1. ATTENTION! It is important for the safety of
persons to follow all the instructions carefully. In-
correct installation or incorrect use of the product
could cause serious harm to people.
2. Read the instructions carefully before installing
the product.
3. The packaging materials (plastic, polystyrene,
etc.) must not be left within reach of children as
they are potential sources of danger.
4. Keep these instructions for future reference.
5. This product was solely designed and built for
the use described in this document. Any other
use, not specifically described, could compro-
mise the integrity of the product and/or be a
source of danger.
6. FAAC disclaims all liability deriving from im-
proper use or use other than that for which the
automation is intended.
7. Do not install the equipment in an explosive
atmosphere: the presence of flammable gas or
fumes is a serious safety hazard.
8. Mechanical constructive elements must be in
accordance with the provisions of EN 12604
and EN 12605 standards.
For non-EU countries, in addition to the national
standard references, the above mentioned stand-
ards must be complied with in order to achieve an
adequate level of safety.
9. FAAC is not responsible for failure to comply with
Good Technical Practice when constructing the
closing elements that are to motorise or for any
deformation that may occur during use.
10. Installation must be carried out in accordance
with EN 12453 and EN 12445 standards.
For non-EU countries, in addition to the national
standard references, the above mentioned stand-
ards must be complied with in order to achieve an
adequate level of safety.
11. Before performing any operation on the system,
disconnect the power supply.

R180N / R280N 3 532082 - Rev. B
ENGLISH
Translation of the original instructions
ENGLISH
AUTOMATION SYSTEMR180N / R280N
The motor is reversible. Only models equipped with
an electric brake ensure position maintenance in case
of defective movement balancing.
Movement crown
Reduction assembly
Single phase motor
 Thrust capacitor
 Limit switch unit
 Cable gland (power cable not supplied)
Model R180N R280N
Power supply voltage 230V~(+6%-10%)
50/60Hz
Absorbed Current 2.4 A 4.4 A
Max. Drive Torque 180 Nm 280 Nm
Lifting Capacity 180 Kg 280 Kg
Winding Speed 10 rpm
Ambient temperature -20°C ÷ +55°C
Winding Flange (A) Ø 200 / 220* mm
Roller Shutter Shaft (B) Ø 60 /48**/42** mm
Max. Roller Shutter Height 8 m
Max. Roller Shutter Width 4.5 m
Operator Weight 8.7 Kg 12.5 Kg
R.O.T (at 25°C) 100 sec. 120 sec.
* Use suitable adapters
** Use appropriate reductions (acces-
sory supplied separately)
The structure condition directly influences the reli-
ability and safety of the automation system.
Check the following roller shutter requirements:
• Sturdy roller shutter structure, in a good state of
preservation.
• Pivot pins and moving elements in good condition.
• Smooth and friction-free movement for the entire
stroke.
• Proper balancing: the unlocked roller shutter must
not tend to open and close by itself.
Carry out metalwork before the installation.
Clean the roller shutter shaft before
taking measurements.
1. Assemble the operator (Fig. 5 steps 1-5).
2. If the shaft diameter is 42 or 48 mm, mount
reductions (Fig. 6).
3. Recover the flange play by tightening screws
andlocknutsWITHCAUTION(Fig.5ref.).
4. Drill through-hole and assemble fixing screw
(Fig. 7).
5. Assemble roller bearing and crown, and fasten
the parts (Fig. 8 steps 3-5).
The roller bearing closing on the flange
is final. Any opening attempt may result
in coupling breaking, thus impairing
functionality.
6. For winding pulleys with a 220 mm diameter,
mount the adapters on the crown (Fig. 9).
7. Drill the roller shutter in line with the hole on the
drive crown gear, and secure it with the screw
and washer provided (Fig. 10 steps 1-3).
Assemble the operator placing the electric motor on
the shaft right side.
• For installation dimensions see Fig. 4.
• For roller shutters larger than 4.5 m with two
operators see Fig.23.
Arrange the system (Fig. 11)
Motorisation FAAC R180N / R280N
Electric brake (if available)
Key selector
 Junction box
 Low voltage cable:
3x0.5 mm2 (key selector)
 High voltage cables:
2x1.5 mm2 +earth (power supply)
3x1.5 mm2+earth (motor cable)
 Electronic control board
1. With the roller shutter fully lowered, insert the
cut-to-length power cable into the hole on the
winding shaft (Fig. 3), taking it out on the motion
commands side.
2. Remove the limit switch casing and plug the
Automated systems R180N / R280N are designed to
handle roller shutters.
Avoid uses other than those stated in the manufac-
turer's technical specifications.
1. Unroll the roller shutter and identify the shaft
midpoint.
2. Drill the identified point as shown in Fig. 3 to run
the power cable and a possible release cable
(optional).
3. Detect pulley (A) and winding shaft (B) diameter
measurements (Fig. 3).
1. DESCRIPTION (Fig.1)
1.1 TECHNICAL FEATURES Tab.1
2. AUTOMATION SYSTEM INSTALLATION
2.1 INSTALLATION REQUIREMENTS
2.2 MECHANICAL ARRANGEMENTS (Fig.3)
2.3 INSTALLATION DIMENSIONS (Fig.4)
2.4 OPERATOR INSTALLATION
3. ELECTRICAL CONNECTIONS

R180N / R280N 4 532082 - Rev. B
ENGLISH
Translation of the original instructions
ENGLISH
power cable into the cable gland Fig. 12.
3. For connections refer to Fig. 13.
For the installation of two units R180N
R280N on the same shaft refer to Fig.
24 for electrical connections.
Operators R180N / R280N can be controlled with 200
BT and 200 MPS devices.
The electric brake allows you to lock the roller shut-
ter in any position. By locking the motor shaft, the
electric brake prevents manual handling or loss of
position as a result of the compensating springs be-
ing imbalanced.
1. Assemble the electric brake (Fig. 19).
2. Couple the electric brake on the motor shaft
(Fig. 20 ref.  ).
Avoid excessive curves of the sheath
that would prevent the cable from slid-
ing in its interior.
3. Remove the limit switch casing.
4. Connect the electric brake (Fig. 13).
5. Reposition the limit switch casing.
6. Run the electric brake cable into the hole previ-
ously drilled on the shaft (Fig. 21).
7. Assemble the release knob (Fig. 22). The
controller (Fig. 22 ref. ) must be fully screwed.
8. Pull the cable and firmly tighten the clamp (Fig.
22 ref. ).
6.1 RELEASE OPERATION
switch settings (par. 5.1).
4. After the adjustments fully lower the roller shut-
ter and secure the limit switch housing, paying
attention not to crush the cables.
5. Close the front casing (Fig. 18) only after the
limit switch adjustment in order to maintain the
positions acquired.
To change/fine-tune the opening
and closing positions set with the previously described
procedure:
1. Move the roller shutter to its fully closed position
in order to have full access to the limit switch unit.
2. Rotate the limit switch ring-nuts clockwise or
counterclockwise in order to delay or bring
forward the actuation of the opening or closing
microswitches (Fig. 17).
3. Make some assessment movements and if
necessary repeat the process until stopping in
the desired positions.
For roller shutters larger than 4.5 metres, it is recom-
mended to install two operators R180N or R280N.
Install the operators in the positions shown (Fig. 23)
following the instructions of Chap. 2.4 and Chap. 3.
In the event of a power failure, the electric brake must
be first unlocked to manually lift the roller shutter.
• For the unlocking mechanism to be actuated,
retain the upper part of the knob and rotate
clockwise the lower part.
• To relock the gear motor, retain the upper part
of the knob and rotate counterclockwise the
lower part.
6. ELECTRIC BRAKE INSTALLATION
7. INSTALLATION OF TWO R180N/R280N
The 200BT equipment (Fig. 14) allows you to control
the automation with 2 separate buttons.
The 200MPS equipment offers a wide range of
operation logics.
For further details, refer to the instructions for the
selected equipment.
 Opening limit switch ring-nut
 Closing limit switch ring-nut
 Rotary limit lever
 Opening microswitch
 Closing microswitch
Before operating the automation, it is
necessary to perform the procedure for
adjusting the roller shutter stop posi-
tions.
The automation enables the automatic positioning
of limit switches with a single operation (opening
and closing).
The limit switch unit comes with pre-
positioned limit switches.
Do not act in any way on the limit
switches before carrying out the ad-
justment operation.
Make sure the electric brake is released (Chap.
6.1) or not installed and proceed with the following
procedure:
1. Lift the roller shutter manually and open it com-
pletely (desired height).
If the roller shutter cannot be lifted
manually, disconnect the power and
move the opening microswitch connec-
tion (Fig. 15 ref. ) as shown in Fig.
16 ref. . Reconnect the power and
control the roller shutter electrically.
2. Fully lower the roller shutter.
In case of electrical command op-
eration, restore the connection of the
opening microswitch as shown in
Fig. 16 ref.  after disconnecting the
power.
3. At the end of the procedure, perform some
movements to assess the opening and closing
stop positions. If necessary, change the limit
3.1 CONTROL UNITS
4. LIMIT SWITCH UNIT (Fig.15)
5. STARTING UP THE SYSTEM
5.1 CHANGING THE LIMIT SWITCH SETTINGS

R180N / R280N 5 532082 - Rev. B
ENGLISH
Translation of the original instructions
ENGLISH
7.1 SLAVE MOTOR CONNECTION
1. Open the casing of both limit switch units.
2. Connect the power cable of the SLAVE motor
to the MASTER motor terminal board as shown
in Fig. 24.
3. Close the casing of both limit switch units;
continue the installation as per Chapter 4 by
adjusting the limit switches only on the MASTER
motor (Chap. 4).
For the installation of two R180N/
R280N, the electric brake can be as-
sembled on the MASTER or SLAVE
motor.
EC DECLARATION OF CONFORMITY
The Manufacturer
Company name: FAAC S.p.A.
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
hereby declares that the following products:
Description: Roller shutter winding unit
Model: R180N-R280N
comply with the following applicable EU legislations:
• EMC Directive 2004/108/EC • ROHS Directive 2 2011/65/UE
Furthermore, the following harmonised standards have been applied:
• EN EN 60335-2-97:2006
• EN ISO 12100:2010
• EN 61000-6-2:2005
• EN 61000-6-3:2007
Bologna, 01-10-2014 CEO
A. Marcellan
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
(2006/42/CE ANN.II P.1, LETT. B)
Manufacturer and person authorised to prepare the relevant technical documentation
Company name: FAAC S.p.A.
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
hereby declares that for the partly completed machinery:
Description: Roller shutter winding unit
Model: R180N-R280N
the essential requisites of the Machinery Directive 2006/42/EC (including all applicable amendments)
applied and met are:
RESS 1.1.2,1.1.3,1.1.4,1.1.5,1.1.6,1.2.1,1.3.1,1.3.2,1.5.1,1.5.4,1.5.9,1.5.13,1.6.3,1.7.1,1.7.2, 1.7.4
and that the relevant technical documentation has been compiled in compliance with part B of Annex VII.
Furthermore, the following harmonised standards have been applied:
• EN ISO 12100:2010 • EN 60335-1:2013 • EN 60335-2-97:2006
It is also hereby declared that the partly completed machinery identified above may not be commissioned
until the final machine - into which it will be incorporated - has been declared to conform to the provisions
of the above mentioned Machinery Directive 2006/42/EC.
Bologna, 01-10-2014 CEO
A. Marcellan

SEDE - HEADQUARTERS
FAAC S.p.A.
Via Calari, 10
40069 Zola Predosa (BO) - ITALY
Tel. [phone] - Fax [phone]
www.faac.it - www.faacgroup.com
SUBSIDIARIES
AUSTRIA
FAAC GMBH
Salzburg - Austria
tel. [phone]
www.faac.at
FAAC TUBULAR MOTORS
tel. [phone]
[email protected]
www.faac.at
AUSTRALIA
FAAC AUSTRALIA PTY LTD
Homebush, Sydney - Australia
tel. [phone]
www.faac.com.au
BENELUX
FAAC BENELUX NV/SA
Brugge - Belgium
tel. [phone]
www.faacbenelux.com
FAAC TUBULAR MOTORS
tel. [phone]
[email protected]
www.faacbenelux.com
CHINA
FAAC SHANGHAI
Shanghai - China
tel. [phone]
www.faacgroup.cn
FRANCE
FAAC FRANCE
Saint Priest, Lyon - France
tel. [phone]
www.faac.fr
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Massy, Paris - France
tel. [phone]
www.faac.fr
FAAC FRANCE - DEPARTEMENT
VOLETS
Saint Denis de Pile - Bordeaux - France
tel. [phone]
www.faac.fr
ASSISTENZA IN ITALIA
SEDE
tel. [phone]
www.faac.it/ita/assistenza
FIRENZE
tel. [phone]
[email protected]
GERMANY
FAAC GMBH
Freilassing - Germany
tel. [phone]
www.faac.de
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tel. [phone]
[email protected]
www.faac.de
INDIA
FAAC INDIA PVT. LTD
Noida, Delhi - India
tel. [phone]/4199
www.faacindia.com
IRELAND
NATIONAL AUTOMATION LIMITED
Boyle,Co. Roscommon - Ireland
tel. [phone]
www.faac.ie
MIDDLE EAST
FAAC MIDDLE EAST FZE
Dubai Silicon Oasis free zone
tel. [phone]
www.faac.ae
NORDIC REGIONS
FAAC NORDIC AB
Perstorp - Sweden
tel. [phone]
www.faac.se
POLAND
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Warszawa - Poland
tel. [phone]
www.faac.pl
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Moscow - Russia
tel. [phone]
www.faac.ru
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tel [phone]
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tel [phone]
[email protected]
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tel [phone]
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SPAIN
CLEM, S.A.U.
S. S. de los Reyes, Madrid - Spain
tel. [phone]
www.faac.es
SWITZERLAND
FAAC AG
Altdorf - Switzerland
tel. [phone]
www.faac.ch
TURKEY
FAAC OTOMATİK GEÇİS SİSTEMLERİ
SAN. VE TİC. LTD. ŞTİ.
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tel.+90 (0)212 – 3431311
www.faac.com.tr
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Basingstoke, Hampshire - UK
tel. [phone]
www.faac.co.uk
U.S.A.
FAAC INTERNATIONAL INC
Rockledge, Florida - U.S.A.
tel. [phone]
www.faacusa.com
FAAC INTERNATIONAL INC
Fullerton, California - U.S.A.
tel. [phone]
www.faacusa.com
532082 - Rev. B - 10/2014

R180N / R280N 532082 - Rev. B
==
햲햳햴
햵햶햷
370mm
60mm
204mm
400mm
Ø15mm
BA
=
==
=
B
ØB=48/42mm
햲
햳
햴
햵
햶햶
Fig./Abb.2Fig./Abb.1
Fig./Abb.3
Fig./Abb.4
Fig./Abb.5 Fig./Abb.6

R180N / R280N 532082 - Rev. B
ØA=220mm
햲
햳
Ø10,5mm
Ø10,5mm
햲햳
햴
햵
햶
햴
햵
햶
햲
햳햴
햲햳
햴
햵
햲햲
햲
햳
햴
햶
햷햸
Fig./Abb.11
Fig./Abb.7 Fig./Abb.8
Fig./Abb.9 Fig./Abb.10
Fig./Abb.12

R180N / R280N 532082 - Rev. B
230 V~
50/60 Hz
LN
B
햲
햳
햵햶
햲햳 햴
햲
햳
햲
햳
햲 햲
230V~
FCC
FCA
b
g/v
r
b
g
m
n
g
r
m
Elettrofreno/Electro-brake/Électrofrein/Electrofreno
Elektrobremse/Elektrische rem
b Blu•Bleu•Bleu•Azul•Blau•Blauw
m Marrone•Brown•Brun•Marrón•Braun•Bruin
n Nero•Black•Noir•Negro•Schwarz•Zwart
g Grigio•Grey•Gris•Gris•Grau•Grijs
r Rosso•Red•Rouge•Rojo•Rot•Rood
g/v Giallo/verde•Yellow/Green•Jaune/
vert•Amarillo/verde•Gelb/grün•Geel/groen
mnb
Fig./Abb.13
Fig./Abb.15
Fig./Abb.14
Fig./Abb.17
Fig./Abb.16
Fig./Abb.18Fig./Abb.19
g
g

R180N / R280N 532082 - Rev. B
B
===
햲햳
햲
Fig./Abb.20 Fig./Abb.21
Fig./Abb.22 Fig./Abb.23
Fig./Abb.24
230V~
FCC
FCA
b
g/v
r
b
g
m
n
g
r
Elettrofreno/Electro-brake/Électrofrein/Electrofreno/
Elektrobremse/Elektrische rem
b Blu•Bleu•Bleu•Azul•Blau•Blauw
m Marrone•Brown•Brun•Marrón•Braun•Bruin
n Nero•Black•Noir•Negro•Schwarz•Zwart
g Grigio•Grey•Gris•Gris•Grau•Grijs
r Rosso•Red•Rouge•Rojo•Rot•Rood
g/v Giallo/verde•Yellow/Green•Jaune/
vert•Amarillo/verde•Gelb/grün•Geel/groen
g
g/v
b
MASTER SLAVE
g
g
g
m