Fimap GENIE BS User manual

USE AND MAINTENANCE MANUAL
GENIE BS
ED. 09-2019 EN
ORIGINAL
INSTRUCTIONS
Doc. 10020845
Ver. AD

The descriptions contained in this document are not binding.
The company therefore reserves the right to make any modifications at any time to elements,
details, or accessory supply, as considered necessary for reasons of improvement or
manufacturing/commercial requirements.
The reproduction, even partial, of the text and drawings contained in this document is prohibited
by law.
The company reserves the right to make any technical and/or supply modifications.
The images are for reference purposes only, and are not binding in terms of design and supply.
Symbols used in the manual
Open book symbol with an "i"
Indicates the need to consult the instruction manual
Open book symbol
Used to tell the operator to read the manual before using the machine
Warning symbol
Carefully read the sections marked with this symbol and observe the
indications, for the safety of the operator and the machine
Warning symbol
Indicates danger of gas exhalation and leakage of corrosive liquids
Warning symbol
Danger of fire: keep naked flames at a safe distance
Disposal symbol
Carefully read the sections marked with this symbol, for machine
disposal

3
CONTENTS
ON CONSIGNMENT OF THE MACHINE...............................................................................................................................................4
SERIAL NUMBER PLATE.................................................................................................................................................................4
INTRODUCTORY COMMENT ............................................................................................................................................................4
INTENDED USE..............................................................................................................................................................................4
TECHNICAL DESCRIPTION......................................................................................ERRORE. IL SEGNALIBRO NON È DEFINITO.
SYMBOLS USED ON THE MACHINE ..................................................................................................................................................6
GENERAL SAFETY REGULATIONS ...................................................................................................................................................7
MACHINE PREPARATION................................................................................................................................................................8
1. HANDLING THE PACKED MACHINE...............................................................................................................................................8
2. HOW TO UNPACK THE MACHINE..................................................................................................................................................8
3. HANDLING AND TRANSPORTATION OF THE UNPACKAGED MACHINE...............................................................................................8
4.BATTERY TYPE......................................................................................................................................................................9
5.BATTERY MAINTENANCE AND DISPOSAL..................................................................................................................................9
6. INSERTING/CONNECTING THE BATTERIES....................................................................................................................................9
7. CONNECTING THE CONNECTOR................................................................................................................................................10
8. RECHARGING THE BATTERIES..................................................................................................................................................11
9. BATTERY INDICATOR ...............................................................................................................................................................12
10. INSTRUMENT PANEL COMPONENTS ........................................................................................................................................12
11. ASSEMBLING THE BRUSHES...................................................................................................................................................12
12. FIXING THE HANDLEBARS.......................................................................................................................................................13
13. SOLUTION TANK....................................................................................................................................................................13
14. DETERGENT SOLUTION..........................................................................................................................................................13
15. RECOVERY TANK...................................................................................................................................................................14
WORK........................................................................................................................................................................................15
1.PREPARING TO WORK...............................................................................................................................................................15
2.OVERFLOW DEVICE...................................................................................................................................................................16
3.FORWARD MOVEMENTS ............................................................................................................................................................16
AT THE END OF THE WORK...........................................................................................................................................................17
DAILY MAINTENANCE...................................................................................................................................................................18
1. CLEANING THE RECOVERY TANK...............................................................................................................................................18
2.CLEANING THE FRONT AND REAR SQUEEGEES............................................................................................................................18
3.CLEANING THE DEBRIS HOPPER.................................................................................................................................................18
1.DISASSEMBLING THE BRUSH......................................................................................................................................................19
WEEKLY MAINTENANCE...............................................................................................................................................................20
1.REPLACING THE REAR SQUEEGEE RUBBERS ..............................................................................................................................20
2.REPLACING THE FRONT SQUEEGEE RUBBERS.............................................................................................................................20
3.CLEANING THE SQUEEGEE TUBE................................................................................................................................................21
4.CLEANING THE SOLUTION TANK AND FILTER ...............................................................................................................................21
TROUBLESHOOTING....................................................................................................................................................................22
1.ELECTRICAL SYSTEM SAFETY....................................................................................................................................................22
2.INSUFFICIENT WATER ON THE BRUSHES.....................................................................................................................................22
3.THE MACHINE DOES NOT CLEAN WELL........................................................................................................................................22
4.THE SQUEEGEE DOES NOT DRY PERFECTLY...............................................................................................................................22
5.EXCESSIVE FOAM PRODUCTION.................................................................................................................................................22
CHOOSING AND USING THE BRUSHES ...........................................................................................................................................23
MACHINE DISPOSAL ....................................................................................................................................................................24
EC DECLARATION OF CONFORMITY...............................................................................................................................................25

4
On consignment of the machine
When the machine is consigned to the customer, an immediate check must be
performed to ensure all the material mentioned in the shipping documents has
been received, and also to check the machine has not suffered damage during
transportation. If this is the case, the carrier must ascertain the extent of the
damage at once, informing our customer service office. It is only by prompt action
of this type that the missing material can be obtained, and compensation for
damage successfully claimed.
Serial number plate
Introductory comment
GENIE BS is a scrubbing machine which / by means of the mechanical action of
the cylindrical brushes and the chemical action of a water-detergent solution - can
clean any type of floor. In addition, as it moves forward itpicks up removed dirt and
the detergent solution not absorbed by the floor.
The machine must only be used for this purpose. Even the best machines will
only work well if used correctly and kept in good working order. We therefore
recommend you read this instruction booklet carefully, and consult it whenever
difficulties arise while using the machine. If necessary, remember that our
customer assistance service (organised in collaboration with our dealers) is always
available for advice or direct intervention.
Intended use
The floor scrubbing machine is designed for the professional cleaning of surfaces
and floors in industrial, commercial and public environments only. It is only suitable
for use in closed (or at least covered) places.
The machine is not suitable for use in the rain, or under water jets. IT IS
FORBIDDEN to use the machine in environments with an explosive atmosphere to
clean dangerous powders or flammable liquids. In addition, it is not suitable as a
means of transport for people or objects.

5
TECHNICAL DESCRIPTION UM Genie BS
Nominal input power [IEC 60335-2-72; IEC 62885-9] kW 0,61
Working width mm 335
Width of rear squeegee mm 530
Working capacity m2/h 1240
Brushes (diameter / length) mm 110 / 335 - 330
Brush rpm rpm 450
Force exerted on brush N 129
Brush motor V/W 12 / 360
Forward speed type semi-aut.
Maximum gradient 2%
Suction motor V/W 12 / 250
Maximum vacuum [IEC 62885-9; IEC 60312-1] kPa 6,6
Solution tank l 10
Recovery tank l 10
Battery compartment dimensions (Length / Height / Width) mm 275x210x175
Machine dimensions (Length / Height / Width) mm 720x1105x540
Dimensions of the machine when folded (Length/ Height/ Width) mm 930x450x540
Recommended battery (12 AGM 62) V / AhC512 / 62
Recommended battery weight kg 24
Machine weight when empty kg 44
Transported machine weight kg 68
Weight of the machine when ready for use (GVW) kg 78
Sound pressure level in operator seat [ISO 11201] (LpA) dB 64,5
Uncertainty KpA dB 1.4
Hand-arm vibrations [IEC 60335-2-72; IEC 62885-9; ISO 5349-1] m/s21.3
Uncertainty 3,5%

6
SYMBOLS USED ON THE MACHINE
Tap symbol
Used to indicate the solenoid valve switch
Brush symbol (BRUSHING VERSION)
Used to indicate the brush motor switch
Symbol denoting vacuum motor
Used to indicate the suction motor switch
Battery symbol
Battery charge level indicator
Indicates the maximum temperature of the detergent solution
It is located near the solution tank filling hole
Indicates the maximum gradient

7
GENERAL SAFETY REGULATIONS
Before using the machine, please read the following document
carefully and follow the instructions contained herein, along with the
instructions in the document supplied with the machine itself,
"GENERAL SAFETY REGULATIONS" (document code 10083659).

8
MACHINE PREPARATION
1. HANDLING THE PACKED MACHINE
The machine is contained within specific packaging.
Each pallet is composed of four machines on two levels.
It is not possible to place more than two packages on top of each other.
The total weight is 70kg
The overall dimensions of the package are:
A: 510mm
B: 490mm
C: 1020mm
2. HOW TO UNPACK THE MACHINE
1. Open the packaging on the side indicated.
2. Extract the machine from its packaging.
3. Remove the brushes.
4. Remove the recovery tank.
3. HANDLING AND TRANSPORTATION OF THE UNPACKAGED MACHINE
Genie BS is a machine that can be managed in all situations and transported withouteffort, even in small vehicles.
Just lift the front part, using the machine handlebars as a lever. The big wheels and small rear wheels mean it can be
towed anywhere and loaded on a truck by means of a simple ramp.
Genie BS is easy to transport even by car. The total flexibility of the handlebar enables this to be folded (see "Fixing
the Handlebars"), and the machine can then be placed in the boot of the car with the assistance of a colleague.

9
MACHINE PREPARATION
4. BATTERY TYPE
To power the machine it is necessary to use:
sealed traction batteries with gas recombination or gel technology.
OTHER TYPES MUST NOT BE USED.
The batteries must meet the requirements laid outin the norms: CEI EN 60254-1:2005-12 (CEI 21-5) + CEI EN
60254-2:2008-06 (CEI 21-7)
Every battery consists of DIN-type elements connected in series and supplying 12 V power to the clamps. It is
recommended to use batteries with an electrical capacity of 65 Ah (C5)
5. BATTERY MAINTENANCE AND DISPOSAL
For maintenance and recharging, respect the instructions provided by the battery manufacturer.
Particular attention must be paid when choosing the battery charger, if not supplied, since there are different kinds
according to the type and capacity of the battery.
W
hen the battery reaches the end of its working life,it must be disconnected by expert, trained personnel, then lifted
(using the grips and suitable lifting devices) to remove it from the battery compartment. USED BATTERIES,WHICH
A
RE CLASSIFIED AS HAZARDOUS WASTE, MUST BE RETURNED TO AN AUTHORISED AUTHORITY, IN
A
CCORDANCE WITH THE LEGISLATION ON DISPOSAL OF THIS TYPE OF WASTE.
Proceed as follows when the battery is dead:
1. Disconnect the quick connector and remove the solution tank.
2. Open the battery compartment and disconnect the connector.
Remove the battery by using suitable devices, lifting it with the provided handles.
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
ATTENTION: you are advised to only lift and move the batteries with lifting and
transportation means suitable for the specific weight and size
6. INSERTING/CONNECTING THE BATTERIES
The machine is supplied with a built-in battery charger and an airtight gel battery. If you use batteries other than
those supplied with the machine, use only 12V AGM or Gel batteries and proceed as follows.
The batteries must be housed in the special compartment beneath the solution tank.
To insert the batteries you must:
1. Disconnect the quick connector (1) at the frontof the solution tank in order to avoid breakage of the connector
itself
2. Remove the solution tank and place it on the ground
1

10
PREPARATION OF MACHINE
1. Open the two rear hinges that close the battery compartment
2. Rotate the handlebars by raising the handlebar movement lever (see “FIXING THE HANDLEBARS”)
3. Position the battery in the compartmentby using the relative handle
4. Connect the clamps of the cable supplied as follows:
red clamp on the positive pole (+) of the battery
black clamp on the negative pole (-) of the battery
ATTENTION: You are advised to use airtight batteries only,to avoid the leakage of
acids!
ATTENTION: you are advised to have the electric connections made by a qualified,
FIMAP-trained technician
ATTENTION: users are advised to always wear protective gloves,to avoid the risk of
serious injury to hands.
ATTENTION: you are advised to only lift and move the batteries with lifting and
transportation means suitable for the specific weight and size
7. CONNECTING THE CONNECTOR
5. Connect the battery connector to the machine connector.
6. Reassemble all the elements
ATTENTION: This process must be carried out by qualified personnel. The incorrect or
imperfect connection of the cables to the connector can seriously harm people and
damage objects

11
PREPARATION OF MACHINE
8. RECHARGING THE BATTERIES
Perform a battery charging cycle before using the machine.
When replacing the battery, be sure to use batteries that are suitable for the battery charger installed (use only 12V
A
GM or Gel batteries).
To charge the battery you must:
1. Make sure the recovery tank and the solution tank are empty
2. Move the machine near to the battery charger
3. Remove the battery charger connector socket protection on the back of the machine (1)
4. Plug the battery charger cable (supplied with the machine) into the freed socket
5. Plug the battery charger cable into the mains socket
6. For the correct use of the battery charger, follow the instructions in the enclosed booklet.
ATTENTION: If one of the three LEDs flashes refer to the battery charger manual
supplied with the machine
ATTENTION: The machine is equipped with an automatic system that disconnects the
power supply from the electrical system while the batteries are being recharged
ATTENTION: In order not to cause permanent damage to the batteries,it is essential to
avoid their complete discharge: arrange the recharge within a few minutes of the
switching on of the "discharged batteries" blinking light.
ATTENTION: Never leave the batteries completely flat, even ifthe machine is not being
used.
ATTENTION: For the daily recharging of the batteries, you must fully respect the
indications provided by the manufacturer or retailer. all installation and maintenance
operations must be carried out by specialised personnel.
ATTENTION: Do not move the machine when the battery charger power supply cable is
connected to the battery charger.
ATTENTION: Danger of gas exhalation and leakage of corrosive liquids.
ATTENTION: Danger of fire: Keep naked flames ata safe distance.
In the event that the charger is not built-in with the machine, carefully read the manual of the charger thatis used to
recharge.

12
MACHINE PREPARATION
9. BATTERY INDICATOR
The battery indicator is digital, with 4 fixed positions and a flashing one. The numbers that appear on the display
show the approximate charge level.
4= maximum charge, 3= 3/4 charge, 2= 2/4 charge, 1= 1/4 charge, 0= batteries run down (flashing)
ATTENTION: A few seconds after the appearance ofthe flashing “0”, the brush motor
switches off automatically. With the remaining charge it is still possible, however, to
complete the drying process before recharging
10. INSTRUMENT PANEL COMPONENTS
The instrument panel components are identified as follows:
1. Main switch (1)
2. Suction switch (2)
3. Solenoid valve switch (3)
4. Digital battery level indicator (4)
11. ASSEMBLING THE BRUSHES
The brushes are supplied loose in order to prevent the bristles from being crushed inside the packaging. To
assemble them, proceed as follows:
1. loosen the three wing nuts fixing the side cover ofthe tunnel
2. remove the side cover
3. insert the light blue brush at the rear, with the five grooves facing inwards
4. insert the white brush at the front, with the five grooves facing inwards
5. re-assemble the side cover, being sure to insert the hub pins correctly in the brush grooves. Ifthis proves
difficult, rotate the brush manually until the pins are in line with the grooves
6. fasten the cover by tightening the three wing nuts
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of serious
injury to hands.
Take care not to mix up the brushes, the blue brush should always be placed in the rear idle hub.
Take care how the brushes are mounted, the assembly is correctif the direction of the bristles form an X looking from
above.
4 2
3
1

13
PREPARATION OF MACHINE
12. FIXING THE HANDLEBARS
For packaging purposes the handlebars are supplied folded; they must now be put in the working position. Proceed
as follows:
1. raise the handlebars by pulling the lever - indicated by the arrow - upwards
2. place the machine in the working position
3. attach the recovery tank to the handlebars tube by means of the two hooks
4. insert the tubes in the connectors that emerge from the recovery tank nut
13. SOLUTION TANK
The recovery tank must be completely empty each time the solution tank is filled.
Verify that the cap is correctly inserted in its housing (1).
Verify that the quick connection is correctly connected (2).
14.DETERGENT SOLUTION
Proceed as follows each time the solution tank is filled:
1. Make sure that the recovery tank is empty
2. Make sure that the main switch is off
3. Remove the inlet cap located on the right rear side of the machine.
4. Fill it with clean water at a temperature not exceeding 50C.
Add the liquid detergent to the tank in the concentration and manner indicated on the detergent manufacturer's label.
The formation of excess foam could damage the vacuum motor, so use only the minimum amount of detergent that is
necessary.
ATTENTION: Acid or alkaline maintenance products with pH values of between 4 and
10 may be used as detergents, provided they do not contain: oxidising agents, chlorine
or bromine, formaldehyde, mineral solvents.
ATTENTION: Always use detergents whose manufacturer's label indicates their
suitability for scrubbing machines. Do not use acid or alkaline products or solvents
without this indication.
always use low-foam detergent. To avoid the production of foam, put a minimum
quantity of antifoam liquid in the recovery tank before starting to clean. Do not use pure
acids.
1
2

14
PREPARATION OF MACHINE
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
15. RECOVERY TANK
Verify that the recovery tank is empty
Verify that the recovery tank is correctly inserted in its housing, and that the tubes are correctly inserted in the tank
elbows.
Verify that the cap is correctly closed.
Verify that the recovery tank is empty

15
WORK
1. PREPARING TO WORK
Before fitting the tanks,it is necessary to carry out certain operations:
5. Open the two rear hinges of the battery compartment
6. Connect the connector to the batteries
7. Close the battery compartment
8. Position the recovery tank on the handlebars, and connectthe two tubes
9. Position the solution tank and apply the quick connection (B)
10. Adjust the quantity of water required by means of the tap lever (C)
11. Lower the vent pin on the solution tank cap (A)
12. Carry out the operations to prepare the machine
13. WASHING AND DRYING FUNCTION: lower both squeegee command levers. In this way, the front squeegee rises
up and the rear one lowers, drying the newly washed part of the floor.
14. WATER SUCTION FUNCTION: raise both command levers and pull the machine towards you. In this way, the rear
squeegee is raised and the front squeegee is lowered, drawing out the water (for cleaning under tables, desks,
shelves, etc.)

16
WORK
15. PRE-WASHING FUNCTION: adjust the latch on the levers in order to make them independent of each other.
Raise the left-hand lever so the rear squeegee rises up. Lower the right-hand lever so the front squeegee risesup.
In this way, only the brushes are in action, and a pre-wash is carried out on the floor. Alternatively, by shutting off
the water, the machine can be used exclusively to collect dirt.
16. press the main switch (1) and verify that the green indicator light comes on
17. press the suction switch (2)
18. press the solenoid valve switch (3)
At this point the machine can operate at full efficiency until all the detergent solution runs out, or until the batteries run
flat, by means of the operating lever that drives the brushes (4)
2. OVERFLOW DEVICE
The machine is fitted with a ball filter which is activated when the recovery tank is full, causing the suction tube to close.
In this case, it is necessary to switch offthe machine and empty the recovery tank.
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
3. FORWARD MOVEMENTS
The traction of these machines is obtained by means of the front brush of the base which, by working at a slight
inclination, is able to drag the machine forwards.
ATTENTION: When making even brief reverse movements, verify that the rear squeegee is
raised.
ATTENTION: When making even brief forward movements, check the front squeegee is
raised.

17
AT THE END OF THE WORK
A
t the end of the work, and before carrying outany type of maintenance, perform the following operations:
1. Turn off the solenoid valve switch (3)
2. Raise the rear squeegee and lower the front one by raising the command levers
3. Turn off the suction switch (2)
4. Turn off the brush / main switch (1)
5. Take the machine to the location designated for draining the water.
6. Remove the recovery tank, then remove the bayonet cap and tilt the tank to empty it
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
ATTENTION: this operation must be carried out with the machine switched off and the
battery connector disconnected
7. Take out the debris hopper and clean it carefully
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
8. The action of lowering the front squeegee (lever up) also serves the purpose of raising the brushing unitat the end
of the work in order to prevent the brushes becoming deformed.

18
DAILY MAINTENANCE
PERFORM ALL MAINTENANCE OPERATIONS IN SEQUENCE
1. CLEANING THE RECOVERY TANK
1. Remove the tubes attached to the connectors of the recovery tank cap
2. Remove the cap and empty the tank
3. Clean the filter under running water.
4. Rinse the tank and clean with a jet of water
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
ATTENTION: this operation must be carried out with the machine switched off and the
battery connector disconnected
2. CLEANING THE FRONT AND REAR SQUEEGEES
Check the rubbers of the front and rear squeegees are always clean,for good drying results.
To clean them you must:
1. raise the machine
2. Carefully clean inside the rear squeegee
3. Carefully clean the rubbers of the rear squeegee
4. Carefully clean inside the front squeegee
5. Carefully clean the rubbers of the front squeegee
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
ATTENTION: this operation must be carried out with the machine switched off and the
battery connector disconnected
3. CLEANING THE DEBRIS HOPPER
1. Rotate the squeegee to the right
2. Take the debris hopper out of its seat
3. Clean the hopper carefully
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
ATTENTION: this operation must be carried out with the machine switched off and the
battery connector disconnected

19
DAILY MAINTENANCE
1. DISASSEMBLING THE BRUSH
To clean the brushes correctly and effectively, proceed as follows:
1. the action of lowering the frontsqueegee (lever up) also serves to raise the brushing unit
2. loosen the three wing nuts fixing the side cover ofthe tunnel
3. remove the side cover
4. remove the two brushes
5. clean the brushes under a jet of running water; if the brushes are worn, replace them
6. re-assemble the light blue brush at the rear, with the five grooves facing inwards
7. re-assemble the white brush at the front,with the five grooves facing inwards
8. re-assemble the side cover, being sure to insert the hub pins correctly in the brush grooves. Ifthis proves difficult,
rotate the brush manually until the pins are in line with the grooves
9. fasten the cover by tightening the three wing nuts
Check the state of wear and tear of the cylindrical brushes and, if necessary, replace them. The brushes should be
changed when the bristles are about 10mm long.
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
ATTENTION: this operation must be carried out with the machine switched off and the
battery connector disconnected

20
WEEKLY MAINTENANCE
1. REPLACING THE REAR SQUEEGEE RUBBERS
Check the state of wear and tear of the rear squeegee rubbers
The rubbers should be considered worn when their profile is no longer linear (when cuts or wear can be seen on the
edge). In this case, replace them.
To replace it you must:
1. Raise the rear squeegee
2. Remove the two knobs
3. dis-assemble the squeegee from its support
4. remove the tube from the squeegee nozzle so thatthe squeegee can be removed
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
ATTENTION: this operation must be carried out with the machine switched off and the
battery connector disconnected
5. Unscrew the knobs on the squeegee that block the rubber-pressing blades and remove them
6. Remove the rubber-pressing blades
7. Turn the rubbers upside down, or replace them
8. Reassemble everything, carrying out the above-mentioned operations in the reverse order.
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
2. REPLACING THE FRONT SQUEEGEE RUBBERS
Check the state of wear and tear of the front squeegee rubber
The rubber should be considered worn when its profile is no longer linear (when cuts orwear can be seen on the edge).
In this case, replace it.
To replace it you must:
1. Raise the front squeegee
2. Remove the two springs (A) and unthread the two fixing pins (B)
3. Dis-assemble the squeegee from the supports
4. remove the tube from the squeegee nozzle so thatthe squeegee can be removed
ATTENTION: users are advised to always wear protective gloves, to avoid the risk of
serious injury to hands.
ATTENTION: this operation must be carried out with the machine switched off and the
battery connector disconnected