Fimap MXR Instruction manual

WORKSHOP HANDBOOK
MXR
Version: AA
Date: January 15, 2014
Document Number:10045983/ATE

Contents
I Product Introduction 4
1 Serial Number and Technical Support 5
1.1 The Serial Tag ................................. 5
1.2 Serial Tag location ............................... 5
2 Main Technical Features 6
II Anomalies Resolution Guide 8
3 Trouble-shooting for the most common anomalies 9
3.1 Electrical system: what to do if. . . ...................... 9
3.2 Mechanical scrubbing system: what to do if. . . .............. 12
3.3 Drying system: what to do if. . . ....................... 13
3.4 Frame and traction system: what to do if. . . ................ 15
3.5 Solution delivery system: what to do if. . . ................. 16
4 Disassembling Procedures 17
4.1 Electrical Installation ............................. 18
4.2 Mechanical Friction System ......................... 20
4.3 Drying System ................................. 22
4.4 Frame and Traction System ......................... 25
4.5 Solution Delivery System ........................... 27
III Machine Description 30
5 Electrical System 31
5.1 Structure .................................... 31
5.2 Description ................................... 31
5.3 Location of Electrical components ...................... 32
5.4 Adjustments .................................. 40
5.5 Maintenance and Checks ........................... 43
5.6 Alarm Table ................................... 44
5.7 Menu tables ................................... 45
5.8 Technical Features ............................... 51
5.9 Recommended Spare Parts .......................... 51
2

6 Mechanical Rubbing System 52
6.1 Structure .................................... 52
6.2 Description: ................................... 52
6.3 Adjustments .................................. 53
6.4 Maintenance and checks ........................... 53
6.5 Technical Features ............................... 56
6.6 Consumable Spare Parts ........................... 56
6.7 Recommended Spare parts .......................... 56
7 Drying System 57
7.1 Structure .................................... 57
7.2 Description ................................... 57
7.3 Adjustments .................................. 58
7.4 Maintenance and Checks ........................... 59
7.5 Technical Features ............................... 63
7.6 Consumable Spare Parts ........................... 63
7.7 Recommended Spare Parts .......................... 63
8 Machine Frame and Traction System 64
8.1 Structure .................................... 64
8.2 Description ................................... 64
8.3 Adjustments .................................. 65
8.4 Maintenance and Checks ........................... 66
8.5 Technical Features ............................... 68
8.6 Consumable spare parts ........................... 68
8.7 Suggested spare parts ............................. 68
9 Cleaning Solution Supply System 69
9.1 Structure .................................... 69
9.2 Description: ................................... 69
9.3 Maintenance and Checks ........................... 70
9.4 Technical Features ............................... 72
9.5 Recommended Spare parts .......................... 72
IV Accessories and Add-On 73
10 Accessories 74
10.1Accessories List ................................ 74
10.2Blinking Kit - 222471 ............................. 74
10.3Onboard Charger Kit - 222386 ........................ 76
10.4Splashguard Kit - 222480 .......................... 77
10.5Cleaning Accessories Kit - 222472 ..................... 78
10.6Consumable Spare Parts ........................... 80

Part I
Product Introduction
4

1-5
Chapter 1
Serial Number and Technical Support
1.1 The Serial Tag
1.2 Serial Tag location
To have access to the Serial Tag is necessary to open the glove box on the steering
column.
The Serial Number is an extremely important information which has to be provided
each time a Technical Support is required or is necessary to buy spare parts or
accessories. The serial number is the only way to identify the machine by model,
production date type equipments in general.
5

2-6
Chapter 2
Main Technical Features
Technical Data
TECHNICAL DESCRIPTION U/M Mxr
Maximum Ramp Gradient % 8
Steering Diameter mm 3680
Machine Length mm 1265
Machine length with optional storage compartment mm 1400
Machine Height mm 1030
Machine height with optional blinking kit mm 1070
Machine Width (without squeegee) mm 600
Machine Width
(without squeegee) with optional toolbox kit
mm 620
Wheel Base mm 730
Wheel Track mm 520
Footrest height from the ground mm 230
Seat height from the footrest mm 466
Handlebar distance from the back seat mm 530
6

2-7
Weigths and Pressures1
TECHNICAL DESCRIPTION U/M Mxr
Machine Weight (empty and without batteries) kg 110.4
Gross Weight of the machine in work conditions
(machine + batteries + water + operator)
kg 332.4
Weight front wheel kg 80.00 ÷116.00
Front wheel touching surface cm211.95 ÷14.14
Front wheel pressure kg
cm26.58 ÷8.21
Weight rear right wheel kg 84.03 ÷120.80
Rear right wheel touching surface cm27.42 ÷10.28
Rear right wheel pressure kg
cm210.44 ÷11.75
Weight rear left wheel kg 85.50 ÷123.40
Rear left wheel touching surface cm28.62 ÷10.35
Rear left wheel pressure kg
cm28.40 ÷12.87
1Weight and Pressures depends on how much water there is in the tanks and on what type of battery the
machine fits.

2-8
Part II
Anomalies Resolution Guide
8

3-9
Chapter 3
Trouble-shooting for the most common
anomalies
3.1 Electrical system: what to do if. . .
The machine doesn’t switch on
1 The emergency button is pressed ⇒Release the emergency button.
2 The key is in position 0 ⇒Rotate the key in position I.
3 The key switch is not properly con-
nected
⇒Restore the proper connections.
4 The key switch doesn’t work ⇒Replace the key switch (see section 4.1.1
at page 18).
9

3-10
The batteries don’t work properly
1 The batteries are not properly con-
nected
⇒Restore the proper battery connec-
tions.
2 The batteries are discharged ⇒Perform a complete charge cycle.
3 Battery terminal are oxidized ⇒Disconnect the batteries, clean the
batteries terminals and reconnect
properly the batteries.
4 With the machine in working con-
ditions one battery has a voltage
lower (difference higher than 2 V)
than the other ones
⇒Replace the battery with lower volt-
age.
5 The fuse on the loop wire is dam-
aged
⇒Check for possible short circuits, If
not present replace the loop wire.
6 The power wires are damaged ⇒Replace the damaged wires.
7 The battery charger is not properly
adjusted
⇒Adjust properly the battery charger.
8 The battery charger doesn’t work ⇒Check the proper section (see section 3.1
at page 10).
The battery charger doesn’t work
1 The battery charger is not con-
nected to the power supply
⇒Connect the charger to a supplied
electric socket.
2 The battery charger is not con-
nected to the batteries
⇒Connect the charger to the batteries.
3 The battery charger has one or
more lights (or LEDs) blinking con-
tinuously
⇒The battery charger is in error con-
ditions, verify the alarm tables and
solve the issue by following the re-
lated instructions (see section 5.3.8 at page
40).
4 The battery charger is properly con-
nected but it doesn’t switch on
⇒Replace the battery charger.