Floe FULL LENGTH BUNKS User manual

SHEET 1 OF 8
FLOE FULL LENGTH BUNKS
ASSEMBLY INSTRUCTIONS
KIT P/N 511-02706-00, 511-02707-00
INSTRUCTION P/N: 611
-
02706
-
00
RELEASED 3/27/19
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55760
www.floeintl.com
*LIFT NOT INCLUDED
BUNK/CRADLE PAD DISCLAIMER
DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY
RECOMMEND THAT YOU CONSULT WITH YOUR BOAT’S MANUFACTURER TO
ENSURE THAT YOU ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY
POTENTIAL DAMAGE.
TOOLS REQUIRED
-(2) 9/16” SOCKETS/
WRENCHES
-3/4” SOCKET
-TAPE MEASURE
-TORQUE WRENCH
-RECIPROCATING SAW
OR EQUIVALENT WITH
METAL BLADE
(OPTIONAL, SEE SHEET 4
& 7)

SHEET 2 OF 8
BILL OF MATERIALS
P/N
511
-
02706
-
00
P/N 511-02707-00
BUNK SYS, FL V3600
-
VSD5000
BUNK SYS, FL V-2000
NUMBER PART NUMBER QTY. DESCRIPTION
1 001-70114-00 4 HHCS, 3/8-16 x 2 ¾” 18-8 ss
2 001-70115-00 8 HHCS, 3/8-16 x 3” 18-8 ss
3 001-70205-00 8 HHCS, ½-13 x 1” SS 18-8
4 001-71022-00 8 FLAT WASHER, ½” USS ss 18-8
5 001-76349-00 12 NUT, 3/8-16 ALUM
6 001-76350-00 8 NUT, ½-13 ALUM
7 002-04088-00 4 TUBE, FULL BUNK SUPPORT
8 111-00486-00 4 WELD’T, TUBE POCKET 2 HOLE
9
111
-
00166
-
00
OR
111-00195-00 2
ASS’Y,
FULL LENGTH BUNK (IN KIT 511
-
02706)
OR
ASS’Y, 2000# FULL LENGTH BUNK (IN KIT 511-02707-00)
EXPLODED VIEW
4X
2X

SHEET 3 OF 8
STEP 1
511-02706-00 & 511-02707-00
SLIDE CLAMP WELDMENTS OVER CRADLE BEAM WITH POCKETS FACING OUTWARDS (FIGURE 1.1).
PLACE (2) ½” X 1” BOLTS AND (2) ½” WASHERS INTO EACH CLAMP BRACKET (FIGURE 1.2)
4X
FIGURE 1.1
FIGURE 1.2
4X

SHEET 4 OF 8
INSERT UPRIGHT TUBES INTO CLAMP WELDMENTS AND ATTACH USING (2) ½” NUTS, HAND TIGHT
ONLY (FIGURE 1.3). ADJUST HEIGHT AND TORQUE TO 70 FT-LBS (FIGURE 1.4).
4X
4X
FIGURE 1.3
FIGURE 1.4
BUNK/CRADLE PAD
DISCLAIMER
DUE TO THE LARGE
VARIETY OF BOAT
HULL DESIGNS, WE
STRONGLY
RECOMMEND THAT
YOU CONSULT WITH
YOUR BOAT’S
MANUFACTURER TO
ENSURE THAT YOU
ARE SUPPORTING
YOUR BOAT
PROPERLY TO AVOID
ANY POTENTIAL
DAMAGE.
NOTE:
UPRIGHTS MAY HAVE TO
BE CUT TO ALLOW FULL
TRAVEL OF CRADLE ONCE
FINAL PLACEMENT IS
ESTABLISHED.

SHEET 5 OF 8
STEP 2
PLACE BUNKS ONTO UPRIGHTS (FIGURE 2.1) AND ATTACH USING (2) 3/8” X 2 3/4” BOLTS AND (2) 3/8”
NUTS PER UPRIGHT (FIGURE 2.2).
FIGURE 2.1
4X
4X
FIGURE 2.2

SHEET 6 OF 8
TORQUE TO 35 FT-LBS (FIGURE 2.3).
ATTACH CLAMP WELDMENT TO CRADLE BEAM USING (2) 3/8” X 3” BOLTS AND (2) 3/8” NUTS, HAND
TIGHTEN ONLY (FIGURE 2.4).
FIGURE 2.4
4X
FIGURE 2.2
4X

SHEET 7 OF 8
FIRST, FIND CENTER OF CRADLE BEAM, THEN SET WIDTH OF BUNKS BASED ON BOAT (FIGURE 2.5).
ONCE FINAL POSITION IS SET, TORQUE TO 35 FT-LBS (FIGURE 2.6).
4X
FIGURE 2.6
FIGURE
2.5
NOTE:
UPRIGHTS
MAY HAVE TO
BE CUT TO
ALLOW FULL
TRAVEL OF
CRADLE ONCE
FINAL
PLACEMENT
IS
ESTABLISHED.

SHEET 8 OF 8