Front Runner RRAC901 User manual

RRAC901_REV_A02 © COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS
RRAC901
ENG
1
IMPORTANT WARNING!
Load Bed Nut Kit
Toyota Tacoma 2004+ / Tundra 2007+
FRONT RUNNER CAN NOT RECOMMEND A MAXIMUM LOAD CARRYING CAPACITY. PLEASE REFER TO YOUR VEHICLE MANUFACTURER'S RECOMMENDATIONS. IT IS CRITICAL
THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN
AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT RUNNER PRODUCTS
TO YOUR VEHICLE. CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE. THEREFORE YOU
MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU
DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE
INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
Thank you for purchasing a Front Runner Load Bed Nut Kit.
Before you start, take a moment to familiarize yourself with the Fitting Instructions and the components received.
Refer to Page 2 for a list of all the components, quantities and tools required.
READ ME !
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

RRAC901_REV_A02 2 © COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS
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4
5
3
2
TOOLS NEEDED
1 4 X M8 Bolt Plate
2 8 X M8 x 40 Carriage Bolt
3 8 X M8 x 16 x 1.6SS Flat Washer
4 8 X M8 Nyloc Nut
5 8 X M8 Nut Cap
IN THE BOX
FIGURE 1.1
13mm
GET ORGANIZED
1

RRAC901_REV_A02 3
© COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS
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4
5
3
2
Leg
FIT AND SECURE A SLIMLINE II TRAY
2
Remove the End Cap in the Load Bed as
shown and slide two Leg Assemblies into
each Rail.
2.1
2.2
2.3
Loosely assemble the M8 Bolt Plate (Item 1)
to the Legs LASS026 (not supplied) using
two M8 x 40 Carriage Bolts, two M8 x 16
x 1.6SS Flat Washer and two M8 Nyloc Nuts
(Items 2, 3 & 4) as shown.
3MM
When assembling the Legs, discard the Fitting Instructions received with the Legs (Document
LASS026) and assemble the Legs as per Assembly Instructions received with your Nut Kit (RRAC901).
Not all of the components received with the Legs will be used as they will be replaced by the Nut Kit.
If your Slimline II Tray is not already assembled, assemble it as per the Slimline II Tray Universal
Fitting Instructions (Document RRSTUNI)

RRAC901_REV_A02 4
© COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS
FIT AND SECURE A SLIMLINE II TRAY
2
2.4
2.5
2.6
With the Rack in the upside down position
(Product Sticker should be upside down),
slide two M8 x 25 Hex Bolt supplied with the
Legs (LASS026) into each end of the Slats
using the machined slots as shown.
The Legs will be mounted to the second Slat
front and back.
See 4.1 for a picture.
13MM
Adjust the two Legs on either side of the
midpoint of the rails so that they are 884 mm
apart - outside to outside as shown.
Flip the Rack end-over-end so that the bolts are facing down. Approach the vehicle from the rear, lifting the Rack
above the Legs. Slowly lower the Rack, lining up the bolts in the Rack with the holes in the Legs. You may need to
adjust the position of the legs.
Position the Rack front to back and tighten the bolts to secure the Legs to the Tracks.
Place the M8 Flat Washers and M8 Nyloc Nuts onto the bolts, securing the Rack to the Legs and hand tighten.
Center the Rack left to right. Apply weight/downward pressure to the Rack so that the Slats are sitting flush onto
the Legs and Fasten the M8 Nyloc Nuts securing the Rack to the Legs.
Place the M8 Nuts Cups over all the M8 Nyloc Nuts.
884 mm

RRAC901_REV_A02 © COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS 5
FIT AND SECURE LOAD BARS
3
Remove the End Cap shown and slide two
Leg Assemblies into each Rail.
3.1
3.2
3.3
Loosely assemble the M8 Bolt Plate (Item 1)
to the Legs LASS026 (not supplied) using
two M8 x 40 Carriage Bolts, two M8 x 16
x 1.6SS Flat Washer and two M8 Nyloc Nuts
(Items 2, 3 & 4) as shown.
3MM
When assembling the Legs, discard the Fitting Instructions received with the Legs (Document
LASS026) and assemble the Legs as per Assembly Instructions received with your Nut Kit (RRAC901).
Not all the components received with the Legs will be used as they will be replaced by the Nut Kit.
If your Slimline II Tray is not already assembled, assemble it as per the Slimline II Tray Universal
Fitting Instructions (Document RRSTUNI)
1
4
5
3
2
Leg

RRAC901_REV_A02 © COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS 6
FIT AND SECURE LOAD BARS
3
3.4
3.5
Silde two M8 x 25 Hex Bolts, supplied with the
Legs (LASS026), into each end of the Slat using
the machined slots as shown.
Position the Load Bed Legs as required and secure in position. Turn the Load Bars over so that the Bolts, inserted
in Step 3.4, are facing down. Lower the Load Bars onto the Legs, lining up the bolts in the Load Bars with the
holes in the Legs. You may need to adjust the position of the Bolts.
Place the M8 Flat Washers and M8 Nyloc Nuts onto the bolts securing the Rack to the Legs and hand tighten.
Center the Rack left to right. Apply weight/downward pressure to the Rack so that the Slats are sitting flush onto
the Legs and Fasten the M8 Nyloc Nuts securing the Rack to the Legs.
Place the M8 Nuts Cups over all the M8 Nyloc Nuts.

RRAC901_REV_A02 © COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS 7
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INSTALL OTHER VEHICLE AND RACK ACCESSORIES
5
Now's the time to visit your favorite Front Runner Dealer in person or Online.
COMPLETION
4
4.1
Congratulations! You did it. Take a step back and admire your work!