GCC Technologies S290LS Series User manual

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Dear Sir / Madam,
Thank you for choosing GCC and the LaserPro S290LS. You can be assured that this machine meets the
highest safety standards while using technological innovations shared by no other laser engraver. The
LaserPro S290LS is backed by GCC, a truly international company that is dedicated to help your business
grow.
We at GCC are proud to introduce the LaserPro S290LS, our most technologically advanced laser
engraver to date. This easy to operate machine has been designed with quality, productivity, and safety
in mind. With innovations like the QSM
TM
, stellar quality under high speed, SmartFILE file management,
and the new Linear Low Maintenance Motion System, the S290LS is clearly on the cutting edge of all laser
systems.
GCC understands that a creative technical background is the key to successful growth in the ever-
changing information economy. We have a strong team of R&D experts who propel our company to new
heights. From product development to manufacturing, our engineers are dedicated to innovation and
quality.
Guiding our solid technical base is a world-class management team. At GCC, our leaders bring together
marketing, technical support, research development and distribution experts to create an international
network to meet your demands. Over the years, this network has been able to span throughout the globe.
Our technical support staff is committed to provide you with impeccable service, and when your business
is ready to grow, our team will be there!
Sincerely,
Leonard Shih
President of G.C.C.

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Table of Contents
Chapter 1.............................................................................................................3
Safety..................................................................................................................3
1.1 Principles of a Fiber Laser.....................................................................4
1.2 Safety Ratings .......................................................................................4
1.3 The Safety Interlock System .................................................................4
1.4 Safety Labels.........................................................................................4
1.5 Safety Measures....................................................................................9
1.6 Operating Environment.......................................................................10
1.7 EC-Declaration of Conformity..............................................................11
Chapter 2...........................................................................................................12
Unpacking& Contents......................................................................................12
2.1 Unloading/Unpacking / Repacking........................................................13
2.2 Contents and Accessories Checklist...................................................23
Chapter 3...........................................................................................................24
Mechanical Overview.........................................................................................24
3.1 Front View............................................................................................25
3.2 Top View ..............................................................................................25
3.3 Right (Profile) View..............................................................................26
3.4 Left (Profile) View................................................................................26
3.5 Rear View ............................................................................................27
Chapter 4...........................................................................................................28
Setup and Installation.........................................................................................28
4.1 Machine Setup.....................................................................................29
4.1.1 Powering Up the Machine ..........................................................29
4.1.2 Connecting the Computer...........................................................29
4.1.2.1 Networking Connectivity Setup .............................................30
4.1.2.1 Ethernet Connectivity Setup..................................................33
4.2 Graphics Software Setup.....................................................................38
4.2.1 Recommended Computer Configuration....................................38
4.2.2 Installation of the LaserPro Print Driver......................................38
4.2.3 Using Parallels Desktops for MAC OS .......................................40
4.2.4 Using AutoCAD Inventor with GCC LaserPro machine..............45
4.2.8 Using eCut Plug-in with GCC LaserPro machine.......................47
Chapter 5...........................................................................................................48
Operating the LaserPro S290LS........................................................................48
5.1 Using the Hardware.............................................................................49
5.1.1 Laser Key Switch ......................................................................49
5.1.2 Adjusting the LCD Display Screen’s Contrast Setting.................49
5.1.3 Graphic Control Panel Overview................................................50
5.1.4 Graphic Control Panel Navigation Chart.....................................52
5.1.5 Graphic Control Panel Function Pages ......................................53
5.2 The LaserPro S290LS Print Driver......................................................81
5.2.1 Page Setup and Orientation.......................................................81
5.2.2 Color Management.....................................................................83
5.2.3 Using the LaserPro S290LS Print Driver....................................84
5.2.3.1 LaserPro S290LS Print Driver >> Options Page ..............85
5.2.3.2 S290LS Print Driver >> Pen Page...................................91
5.2.3.3 LaserPro S290LS Print Driver >> Advanced Page...........96

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5.2.3.4 LaserPro S290LS Print Driver >> Paper Page...............100
5.2.3.5 LaserPro S290LS Print Driver >> Language Page.........102
5.2.3.6 LaserPro S290LS Print Driver >> Raster Page..............102
Chapter 6.........................................................................................................105
Engraving and Cutting Techniques...................................................................105
6.1 Raster Engraving...............................................................................106
6.2 Vector Cutting ....................................................................................106
6.3 ModifyImageSettingsofaPictureforBetterEngravingQuality....................107
6.4 Waveform Knowledge Base.............................................................110
Chapter 7.........................................................................................................113
Optional Items................................................................................................113
7.1 Fume Extraction System Option........................................................114
7.2 Air Compressor..................................................................................115
7.4 SmartBOX Option..............................................................................118
7.5 Rotary Chuck.....................................................................................121
7.6 SmartGUARD Fire Alarm Option.......................................................126
Chapter 8.........................................................................................................130
Basic Maintenance ........................................................................................130
8.1 Suggested Cleaning and Maintenance Supplies..............................131
8.2 Maintaining the Work table and Motion System................................132
8.2.1 Accessing the Work Table and Motion System.......................132
8.2.2 Cleaning the Work Table and Motion System...........................133
8.2.3 Lubrication of the Y Rails..........................................................133
8.2.4 Lubrication and Cleaning of X Liner Rail ..................................134
8.3 Cleaning the Optics System.............................................................136
8.3.1 Removing the Mirrors...............................................................136
8.3.2 Cleaning the Mirrors.................................................................138
8.3.3 Removing and Cleaning the Focal Lens...................................139
Chapter 9.........................................................................................................140
Basic Troubleshooting ...................................................................................140
Chapter 10.......................................................................................................142
Appendix.........................................................................................................142
10.1 Glossary...........................................................................................143
10.2 LaserPro S290LS Specification Sheet............................................144

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1
Chapter 1
Safety
Principles of a DPSS & Fiber Laser
Safety Ratings
The Safety Interlock System
Safety Labels
Safety Measures
Operating Environment

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1.1 Principles of a Fiber Laser
LASER is the acronym for Light Amplification by Stimulated Emission of Radiation. Afiber laser is a laser in
which the active gain medium is an optical fiber doped with rare-earth elements such as
erbium, ytterbium, neodymium, dysprosium, praseodymium, and thulium. They are related to doped fiber
amplifiers, which provide light amplification without lasing. GCC fiber laser utilizes a MOPA technique used to
achieve a pulsing laser, it can generate pulse width in the nanosecond range. A short pulse width generates
an extremely high peak power. Such high peak power is very potent and effective in marking of metallic
objects or other hard processed material. The advantages of fiber laser source is compact, high quality
optical beam, energy efficient and no consumables. The laser beam delivery in terms of beam size and laser
power are very consistent due to the good reflective nature and efficient cooling capacity of the fiber laser.
1.2 Safety Ratings
The LaserPro S290LS is equipped with a DPSS laser that emits intense and invisible laser radiation with a
wavelength of 1 micron in the infrared spectrum. The laser system is designated as a Class I laser device,
meaning that the system is equipped with key safety features and an enclosed laser head to completely
contain the laser under normal use. One of the key safety features found on the LaserPro S290LS is
a Class 3R red dot safety guidance pointer (similar to a laser-pointer presentation pen) allowing the
operator to see the exact location where the laser beam will fire. Even though the LaserPro S290LS
is equipped with the most powerful laser to date, through proper usage and taking necessary hardware
safeguards, will make it an extremely safe machine. When the front door and back door are open, machine
becomes a Class 4 equipment and users must wear goggles to operate the machine.
1.3 The Safety Interlock System
The laser system is equipped with a safety interlock system utilizing magnetic sensors on the top and
side access doors, laser-activation and door LED lights on the control panel. The magnetic sensors will
deactivate the laser when either door is opened. At this time, the “door” LED light found on the control
panel will illuminate, indicating an open or improperly closed door. When the laser is in operation, the “laser”
LED will illuminate to inform the operator that the laser is activated. If at any time, any of the access doors
are open and the “laser” LED is illuminated, IMMEDIATELY unplug the laser system and contact GCC
service team for technical support and maintenance instructions.
WARNING
࣭DO NOT operate the laser system if any component of the safety system is malfunctioning.
࣭DO NOT attempt to remove or modify any component of the safety interlock system.
1.4 Safety Labels
According to CDRH standards, all fixed or removable covers that allow access to a laser beam must have
appropriate laser warning labels attached to them. These warning labels must be clearly visible to the
operator prior to removing the cover. Additional labels must be applied to the interior of the machine and
be visible in the event when the covers are removed. A label clearly displaying the manufacturer’s name,

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date of manufacture, description of product, model number, serial number, and compliance statement
must be attached to the outer surface of the machine.
In compliance with CDRH standards, the required warning labels are affixed at the time of
manufacture to the LaserPro S290LS, attached on appropriate locations. These labels are not to
be modified in any way or removed for any reason. Please familiarize yourself with the specific
labels and their locations on the machine. Below is a list of all the safety labels and their locations
on the machine.
Product Label
This label is located at the right-back side of machine. All the product information such as Serial
Number, Model Numbers, Laser Power and Electric power can be found here. Before requiring any
further tech support, always provide the service person with the information on this label.

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CDRH Label
This label indicates the class level of CDRH.
CE Label
This label indicates the class level of CE
Laser Path Warning Label
LaserPro machines are very safe under normal functioning conditions. However, as a precaution,
Laser Path Warning Label are affixed on possible laser paths and operators should be aware of the
possibility of injury while machine is operating.
Laser Path Danger label
This label indicates the laser path. Normally you can find this label inside of machine. Please take
extra caution of this area when you conduct maintenance.

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Warning Label
Warning Label is written with all the necessary information to be aware of in every operation.
Emergency Stop Label
This label indicates the emergency stop button. You can find this label on the right upper side
of the machine.
Aperture warning stickers (mirror):
This label indicates the laser path. Normally you can find this label inside of machine or laser
exit. Please take extra caution of this area when you conduct maintenance or operate machine.

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Door open warning labels
Protection Window Label
This label indicates the protection wavelength. You can find this label in the lower middle of window.
1.5 Safety Measures
• LASER RADIATION WARNING: Exposure to laser radiation may result in physical burns
and severe eye damage. Proper use and regular maintenance of this machine is important
to the safety of all people in the immediate area.
• Prior to operation, carefully read and familiarize yourself with the warning labels located on
both your laser system and in this manual.
• Never leave the machine unattended during the laser cutting and engraving process. The
laser may ignite combustible materials. A well-maintained fire extinguisher and operational
smoke or fire detector should be kept in the vicinity of the machine.
• Resulting debris from laser cutting are very dangerous and may cause fire hazard.
yDO NOT leave debris and scraps inside laser machine after job finished. Must keep
machine clean after job finished.
• Caution—Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
NOTE
SmartGUARD™ is an optional fire detection alarm system developed by
GCC. Contact your local GCC authorized distributor for more details to
have this safety option installed onto your system.
• Enable the SmartAIR™ nozzle when engraving or cutting materials that may easily ignite,
such as acrylic, wood, or paper.
• Always wear safety goggles that will filter out 1064nm laser when the laser system is in
operation. Reflective materials such as mirrors, enameled brass and anodized aluminum may
partially-reflect some of the invisible laser radiation. Severe eye damage may occur if proper
safety goggles are not worn.

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NOTE
Each LaserPro S290LS machine is shipped with a single pair of safety
goggles. If additional safety goggles are required, please contact GCC directly
or an authorized GCC distributor. If you wish to purchase one on your own,
please make sure the safety goggles meet these requirements:
190 - 534 nm OD5+
910-1070 nm OD6+
Visible Light Transmission: 23.5%
• Connect the machine to a properly grounded power outlet. Ensure the voltage of the power
source is identical to the voltage of the machine.
• Do not open the laser access panel when the machine is plugged in.
• Do not attempt to modify or disassemble the laser module.
• Do not attempt to remove or modify any component of the machine’s laser interlock safety
system.
• Ensure the immediate work area of the machine is well-ventilated. Odors, vapors, and dust
are by products generated during the laser engraving and cutting process. An exhaust system,
vacuum cutting box, and honeycomb table are recommended. Please contact GCC or your
local GCC distributor for more information.
• Do not laser heat-sensitive surfaces or materials that may generate toxic fumes, such as PVC
and Teflon.
Regularly clean and maintain your machine according to our cleaning and maintenance instructions.
Doing so will ensure your machine will operate effectively and safely over a long period of time.
1.6 Operating Environment
Please follow the guidelines when considering a suitable location to set the LaserPro S290LS.
Improper work environments may lead to operational malfunction and/or unsafe working conditions.
The LaserPro S290LS should be placed and operated in a standard office-type environment.
•Avoid environments where the machine is exposed to high levels of dust, temperature
(temperatures exceeding 30°C or 86°F) or humidity ( humidity exceeding 70% or where the
ambient temperature is near the dew point).
•Avoid placing the machine in small enclosed areas with poor ventilation.
•Avoid areas with high levels of electrical noise.
•Select a location that is large enough to accommodate the LaserPro S290LS, an exhaust
system,ġa computer and a work or storage table.
Select a location in which the ambient temperature remains between 15°C and 30°C (60°F to
86°F).
Select a location in which the relative humidity remains between 30% - 40%.
• Select a location in which there is a short, direct path to the fume exhaust system.
• Set the LaserPro S290LS on a floor surface that is completely even.
• Make sure your smoke or fire detection system in the immediate area is functioning.
• Setup the machine so that the back of the machine is at least 60 cm (2 feet) away from the wall in
order to assure proper ventilation.
•ġġġResulting debris from laser cutting are very dangerous and may cause fire hazard.

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1.7 EC-Declaration of Conformity
EC DECLARATION OF CONFORMITY
Applicant : Great Computer Corp.
Address of Applicant : 4F-1., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City
22151, Taiwan
Product Name
Model No.
:
:
GCC LaserPro Spirit Series Laser Engraver
S290LS ##-XXXXXX (# = none character, blank, II, III,
IV … X, orA-Z; XXXXXX & YYYYYY = laser supplier tube
model or blank)
Directive : 2006/42/EC Machinery Directive
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatibility Directive
For the most specific risks of this machine, safety and compliance with the essential
requirements of the Directive has been based on elements of:
zEN ISO 12100:2010 / Safety of machinery — General principles for design — Risk
assessment and risk reduction
zEN ISO 11553-1:2008 / Safety of machinery - Laser processing machines - Part 1:
General safety requirements
zEN 60825-1:2014 / Safety of laser products -- Part 1: Equipment classification and
requirements
zEN 60204-1:2006+A1:2009+AC: 2010 / Safety of machinery - Electrical equipment
of machines- Part 1 : General requirements- Industrial electrical device
zEN 61000-6-2:2005 / Electromagnetic compatibility (EMC) -- Part 6-2: Generic
standards - Immunity for industrial environments
zEN 61000-6-4:2007/A1:2011 / Electromagnetic compatibility (EMC) -- Part 6-4:
Generic standards - Emission standard for industrial environment

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2
Chapter 2
Unpacking& Contents
Unloading / Unpacking / Repacking
Contents and Accessories Checklist

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2.1 Unloading/Unpacking / Repacking
The LaserPro S290LS is shipped in one crate that contains the machine, the software, and all of the
necessary accessories. The following section shows detailed step-by-step instructions for unpacking and
assembly of the machine.
WARNING
More than one person may be needed when loading and unloading the shipping crate in
order to avoid body injury or damage to the machine.
NOTE
Please store the original shipping crate as it may be needed for transportation in the
future
GCC has used eco-friendly metal crates for GCC LaserPro laser engravers including Sprit, Spirit LS, Spirit GLS
and S290LS. Other models will change to metal packing crate in the near future.
For years, GCC LaserPro has been dedicated to reducing carbon footprint and becoming a greener company in
the industry.
Unpacking and Unloading
The LaserPro S290LS is shipped in one crate that contains the machine, the software and other accessories.
The following section has a detailed list of the steps required for unpacking and packaging of the machine.
To prevent damage to the machine or personal injury, please get assistance when loading and unloading the
shipping crate. Please keep and store the original shipping crate in case it is needed for future transport or
product servicing.

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Move the shipping crate close to the desired working location of the machine. Unpack following the steps
below.
Step 1: Remove the 6 metal clips that secures the top panel to the crate by using a flathead screw driver
Step 2: Lift the top panel and remove

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Step 3: Use a flathead screwdriver to remove the brackets that secures the bars in place.

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Step 4: Remove the top bars.
Step 5: Use a flathead screwdriver to pry loose the side brackets and remove them.