GCC Technologies StellarMark 3DS User manual

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Version: 2.0
Released: Aug, 2021
StellarMark 3DS
User Manual
IF-Series

StellarMark 3DS User Manual
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Release Note
Version
Release Date
Change Note
1.0
Feb, 2021
First Version
2.0
Aug, 2021
Add import lens correction file instruction

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Table of Contents
CHAPTER 1 SAFETY..........................................................................................................1
1.1 Principles of a Fiber Laser...............................................................2
1.2 Safety Ratings...................................................................................2
1.3 The Safety Interlock System............................................................3
1.4 Safety Labels.....................................................................................3
1.5 Safety Measures................................................................................7
1.6 Operating Environment....................................................................8
CHAPTER 2 UNPACKING & CONTENT......................................................................10
2.1 Unpacking and Unloading............................................................... 11
2.2 Accessories Checklist..................................................................... 12
CHAPTER 3 MECHANICAL OVERVIEW....................................................................13
3.1 Laser Marker .................................................................................... 14
3.2 Control Unit (only for 3DS-50JFL) ..................................................20
3.3 Footprint...........................................................................................21
CHAPTER 4 WORKING DISTANCE .............................................................................23
4.1 Recommended Working Distance .................................................. 24
4.2 Pyramid Focus Tool.........................................................................25
4.3 Manual Focus Tool ..........................................................................29
CHAPTER 5 MACHINE SETUP......................................................................................30
5.1 Cable connection.............................................................................31
5.2 Powering Up the Machine ...............................................................33
CHAPTER 6 SOFTWARE SETUP ...................................................................................36
6.1 Recommended Computer Configuration ....................................... 37
6.2 Software Installation for Windows System....................................38
6.3 Software Installation for MAC System ...........................................46
6.4 Communication Troubleshooting...................................................54
CHAPTER 7 LENS ADJUSTMENT.................................................................................60
7.1 Import Lens Correction File ............................................................61
7.2 Input Lens Parameter Into mm3D...................................................65
CHAPTER 8 ERROR MESSAGE ....................................................................................68
CHAPTER 9 EXTERNAL CONTROL ............................................................................70

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9.1 I/O Pin Assignment.......................................................................... 71
9.2 Laser Working Flow Chart ..............................................................74
9.3 Laser Reaction Timing Diagram ..................................................... 75
CHAPTER 10 BASIC MAINTENANCE .........................................................................77
10.1 Regular Spot Check.........................................................................78
10.2 Cleaning the Dust Protection Window ...........................................79
CHAPTER 11 APPENDIX.................................................................................................81
11.1 3DS Series Specification................................................................. 82

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Chapter 1
Safety
Principles of a Fiber Laser
Safety Ratings
The Safety Interlock System
Safety Labels
Safety Measures
Operating Environment

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1.1 Principles of a Fiber Laser
LASER is the acronym for Light Amplification by Stimulated Emission of
Radiation. GCC LaserPro StellarMark IF-series is equipped with the state-of-
art fiber laser technology. A fiber laser is built with “all fiber”technology and
uses a telecom grade diode to pump an optical fiber, and the fiber is doped
with rare-earth elements as a gain medium to generate 1064nm laser light.
Compared to the conventional DPSS technology, fiber laser is immune of
misalignment and does not request any adjustment during operation.
1.2 Safety Ratings
StellarMark 3DS series laser marker emits intense and INVISIBLE laser
radiation with a wavelength of 1064nm (1micron) for fiber laser in
the infrared spectrum.
The 3DS series is designed with laser safety rating of CDRH Class 4 and has
been equipped with a red guidance pointer. This red guidance pointer allows
users to see where the laser beam is travelling and helping find out the
precise focus point for laser to do quality job. When integrated together with
StellarMark safety door (optional item) during operation, it gives Stellar Mark
3DS series a CDRH safety rating of 3R.

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1.3 The Safety Interlock System
StellarMark 3DS series can optionally integrate with LFC II and LFC D
workstation which equipped with a safety interlock system utilizing limit switch
sensors. The limit switch sensor will shut the laser off when detecting front
door open, and provides users of 3DS series laser marking system further
safety protection. Do not attempt to remove or modify the limit switches or any
other component of the safety interlock system. If any time, the safety shield
door is open while the laser keeps firing, unplug the system IMMEDIATELY,
and contact GCC local representative for technical support and maintenance
instructions.
1.4 Safety Labels
According to CDRH standards, all fixed or removable covers that allow
access to laser beam must have appropriate laser warning labels attached to
them. These warning labels must be clearly visible to the operator prior to
removing the cover. Additional labels must be applied to the interior of the
machine and visible to operators when covers are removed.
A label clearly displaying the manufacturer’s name, date of manufacture,
description of the product, model number, serial number, and compliance
statement must be attached to the outer surface of the machine.
In compliance with CDRH standards, the required warning labels are affixed at
the time of manufacture to the StellarMark 3DS series, attached on appropriate
locations. These labels are not to be modified in any way or removed for any
WARNING
⚫DO NOT operate the laser system if any component of the safety system is
malfunctioning.
⚫DO NOT attempt to remove or modify any component of the safety interlock
system.

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reason. Please familiarize yourself with the specific labels and their locations
on the machine. Below is a list of all the safety labels and their locations on
the machine.
Product Label
This label is located at the side panel of machine. All the product information
such as Serial Number, Model Number, Laser Power and Power
Consumption information can be found here. When inquiring any tech support,
always provide the service representatives with the information on this label.

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Safety Label
CDRH and CE regulations require that all laser manufacturers add warring
label in specific locations throughout the equipment. The following warning
labels are placed on the laser system for your safety. Do not remove these
labels for any reason. If the labels become damaged or have been removed
for any reason, do not operate the laser system and immediately contact GCC
local representative or e-mail us for a replacement.
CDRH Label
This label indicates the class level of CDRH.

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Caution Label
This label indicates the laser radiation when without doors protection. Safety
class 4 are specified.
Warning Label
Warning Label is written with all the necessary information to be aware of
in every operation.
Invisible laser radiation when operation.
Avoid eye or skin exposure direct to laser
radiation.
The scan lenses are fragile. Take extra
caution when installing and cleaning.
Do not leave the machine unattended
during operation.
Safety glasses required.
Dust mask required.
Read and understand operator’s manual
before using this machine.