GCC Technologies StellarMark 3DS User manual

4F., No.236, Fude 2nd Rd., Xizhi Dist., New Taipei City 22151, Taiwan 886-2-6616-6692 Fax:[phone]
Version: 2.0
Released: Aug, 2021
StellarMark 3DS
User Manual
IF-Series

StellarMark 3DS User Manual
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Release Note
Version
Release Date
Change Note
1.0
Feb, 2021
First Version
2.0
Aug, 2021
Add import lens correction file instruction

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Table of Contents
CHAPTER 1 SAFETY..........................................................................................................1
1.1 Principles of a Fiber Laser...............................................................2
1.2 Safety Ratings...................................................................................2
1.3 The Safety Interlock System............................................................3
1.4 Safety Labels.....................................................................................3
1.5 Safety Measures................................................................................7
1.6 Operating Environment....................................................................8
CHAPTER 2 UNPACKING & CONTENT......................................................................10
2.1 Unpacking and Unloading............................................................... 11
2.2 Accessories Checklist..................................................................... 12
CHAPTER 3 MECHANICAL OVERVIEW....................................................................13
3.1 Laser Marker .................................................................................... 14
3.2 Control Unit (only for 3DS-50JFL) ..................................................20
3.3 Footprint...........................................................................................21
CHAPTER 4 WORKING DISTANCE .............................................................................23
4.1 Recommended Working Distance .................................................. 24
4.2 Pyramid Focus Tool.........................................................................25
4.3 Manual Focus Tool ..........................................................................29
CHAPTER 5 MACHINE SETUP......................................................................................30
5.1 Cable connection.............................................................................31
5.2 Powering Up the Machine ...............................................................33
CHAPTER 6 SOFTWARE SETUP ...................................................................................36
6.1 Recommended Computer Configuration ....................................... 37
6.2 Software Installation for Windows System....................................38
6.3 Software Installation for MAC System ...........................................46
6.4 Communication Troubleshooting...................................................54
CHAPTER 7 LENS ADJUSTMENT.................................................................................60
7.1 Import Lens Correction File ............................................................61
7.2 Input Lens Parameter Into mm3D...................................................65
CHAPTER 8 ERROR MESSAGE ....................................................................................68
CHAPTER 9 EXTERNAL CONTROL ............................................................................70

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9.1 I/O Pin Assignment.......................................................................... 71
9.2 Laser Working Flow Chart ..............................................................74
9.3 Laser Reaction Timing Diagram ..................................................... 75
CHAPTER 10 BASIC MAINTENANCE .........................................................................77
10.1 Regular Spot Check.........................................................................78
10.2 Cleaning the Dust Protection Window ...........................................79
CHAPTER 11 APPENDIX.................................................................................................81
11.1 3DS Series Specification................................................................. 82

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Chapter 1
Safety
Principles of a Fiber Laser
Safety Ratings
The Safety Interlock System
Safety Labels
Safety Measures
Operating Environment

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1.1 Principles of a Fiber Laser
LASER is the acronym for Light Amplification by Stimulated Emission of
Radiation. GCC LaserPro StellarMark IF-series is equipped with the state-of-
art fiber laser technology. A fiber laser is built with “all fiber”technology and
uses a telecom grade diode to pump an optical fiber, and the fiber is doped
with rare-earth elements as a gain medium to generate 1064nm laser light.
Compared to the conventional DPSS technology, fiber laser is immune of
misalignment and does not request any adjustment during operation.
1.2 Safety Ratings
StellarMark 3DS series laser marker emits intense and INVISIBLE laser
radiation with a wavelength of 1064nm (1micron) for fiber laser in
the infrared spectrum.
The 3DS series is designed with laser safety rating of CDRH Class 4 and has
been equipped with a red guidance pointer. This red guidance pointer allows
users to see where the laser beam is travelling and helping find out the
precise focus point for laser to do quality job. When integrated together with
StellarMark safety door (optional item) during operation, it gives Stellar Mark
3DS series a CDRH safety rating of 3R.

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1.3 The Safety Interlock System
StellarMark 3DS series can optionally integrate with LFC II and LFC D
workstation which equipped with a safety interlock system utilizing limit switch
sensors. The limit switch sensor will shut the laser off when detecting front
door open, and provides users of 3DS series laser marking system further
safety protection. Do not attempt to remove or modify the limit switches or any
other component of the safety interlock system. If any time, the safety shield
door is open while the laser keeps firing, unplug the system IMMEDIATELY,
and contact GCC local representative for technical support and maintenance
instructions.
1.4 Safety Labels
According to CDRH standards, all fixed or removable covers that allow
access to laser beam must have appropriate laser warning labels attached to
them. These warning labels must be clearly visible to the operator prior to
removing the cover. Additional labels must be applied to the interior of the
machine and visible to operators when covers are removed.
A label clearly displaying the manufacturer’s name, date of manufacture,
description of the product, model number, serial number, and compliance
statement must be attached to the outer surface of the machine.
In compliance with CDRH standards, the required warning labels are affixed at
the time of manufacture to the StellarMark 3DS series, attached on appropriate
locations. These labels are not to be modified in any way or removed for any
WARNING
⚫DO NOT operate the laser system if any component of the safety system is
malfunctioning.
⚫DO NOT attempt to remove or modify any component of the safety interlock
system.

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reason. Please familiarize yourself with the specific labels and their locations
on the machine. Below is a list of all the safety labels and their locations on
the machine.
Product Label
This label is located at the side panel of machine. All the product information
such as Serial Number, Model Number, Laser Power and Power
Consumption information can be found here. When inquiring any tech support,
always provide the service representatives with the information on this label.

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Safety Label
CDRH and CE regulations require that all laser manufacturers add warring
label in specific locations throughout the equipment. The following warning
labels are placed on the laser system for your safety. Do not remove these
labels for any reason. If the labels become damaged or have been removed
for any reason, do not operate the laser system and immediately contact GCC
local representative or e-mail us for a replacement.
CDRH Label
This label indicates the class level of CDRH.

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Caution Label
This label indicates the laser radiation when without doors protection. Safety
class 4 are specified.
Warning Label
Warning Label is written with all the necessary information to be aware of
in every operation.
Invisible laser radiation when operation.
Avoid eye or skin exposure direct to laser
radiation.
The scan lenses are fragile. Take extra
caution when installing and cleaning.
Do not leave the machine unattended
during operation.
Safety glasses required.
Dust mask required.
Read and understand operator’s manual
before using this machine.

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Emergency Stop Label
This label indicates the emergency stop button. You can find this label
on the upper right side of the laser marking system.
1.5 Safety Measures
•LASER RADIATION WARNING: Exposure to laser radiation may result
in physical burns and severe eye damage. Proper use and regular
maintenance of this machine are important to the safety of all people in
the immediate area.
•Before the operation, carefully read and familiarize yourself with the
warning labels located on both your laser system and in this manual.
•Never leave the machine unattended during the laser cutting and marking
process. The laser may ignite combustible materials. A well-maintained
fire extinguisher and operational smoke or fire detector should be kept in
the vicinity of the machine.
•Resulting debris from laser cutting are very dangerous and may cause
fire hazard
•Always wear safety goggles when the laser system is in operation.
Reflective materials such as mirrors, enameled brass and anodized
aluminum may partially-reflect some of the invisible laser radiation.
Severe eye damage may occur if appropriate safety goggles are not
worn.

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•Connect the machine to a properly grounded power outlet. Ensure the
voltage of the power source is identical to the voltage of the machine.
•Do not attempt to modify or disassemble the laser module.
•Do not attempt to remove or modify any component of the machine’s
laser interlock safety system.
•Ensure the immediate work area of the machine is well-ventilated.
Odors, vapors, and dust are byproducts generated during the laser
marking and cutting process. An exhaust system is recommended.
Please contact GCC or your local GCC distributor for more information.
•Do not laser heat-sensitive surfaces or materials that may generate toxic
fumes, such as PVC and Teflon.
•Regularly clean and maintain your machine according to our cleaning
and maintenance instructions. Doing so will ensure a machine that will
operate effectively and safely over a long period of time.
1.6 Operating Environment
Please follow the guidelines when considering a suitable location to set the
LaserPro StellarMark 3DS series. Improper work environments may lead to
operational malfunction and/or unsafe working conditions. The LaserPro
StellarMark 3DS series should be placed and operated in a clean
environment, avoid places where the machine is exposed to high
NOTE
3DS series laser machine is shipped with a single pair of safety
goggles. If additional safety goggles are required, please contact GCC
directly or an authorized GCC distributor. If you wish to purchase one
on your own, please make sure the safety goggles meet these
requirements: 190 - 534 nm OD5+
910 - 1,070nm OD6+
Visible Light Transmission: 23.5%

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temperatures, dust, or high humidity
⚫Keep the machine where the room temperature is between 15 – 35
degrees Celsius or 59 – 95 degrees Fahrenheit.
⚫Avoid small, enclosed areas where a considerable amount of dust is
present.
⚫Avoid areas where the humidity is above 70% or where the
temperature is near the dew point.
⚫Setup the machine to be apart from the wall for at least 40cm (1.5 feet).
⚫Choose a flat surface that is not exposed to high levels of vibration.
⚫Be sure that your mounting platform has been securely fastened to the
table, stand, or floor.
⚫Choose a location that is large enough to accommodate the machine,
the computer, and a work/storage table.
⚫Have a fire extinguisher close to the working location at all times.
⚫Make sure your smoke/fire detecting system is functioning.

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Chapter 2
Unpacking & Content
Unpacking and Unloading
Accessories Checklist

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2.1 Unpacking and Unloading
The Stellar Mark 3DS series is shipped in one crate that contains a laser
marker, a Control Unit (only for 50W), software, and all of the necessary
accessories in an accessory kit.
NOTE
Please save the original shipping crate in case it is needed for future
transportation or product service.
Control Unit
(only for 50W)
Accessory Kit
Laser Marker
To prevent damage to the machine or personal injury, please get
assistance when loading and unloading the shipping crate.
WARNING

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2.2 Accessories Checklist
Please check to make sure that all of the following items are included within the
accessory box. If any of the following items are missing, immediately contact your
local GCC representatives.
GCC LaserPro StellarMark 3DS Checklist
Name
Unit
1
Hex head screws driver
1
2
StellarMark CD Set (User's Manual and Software)
1
3
Lens cleaner
1
4
Lens cleaning paper
1
5
Cotton Bud (100 units/ package)
1
6
Lens parameter list
1
7
GCC Promise Card Set
1
8
Focus Tool
1
9
1064nm Goggles YG3 900
1
10
AC Power Cable(Europe)
1
AC Power Cable (US)
1
AC Power cable (Australia)
1
11
USB Cable 1.8M
1
12
Stainless steel(9*5.5cm)
2
13
M6 screw plastic foot
4
14
Nut (M6xt5xS10).
4
15
LD P/S key
1
16
I/O Terminal Platform(5ESDVM-10P)
1
17
I/O terminal cable 25 pin
1
18
StellarMark Accessories checklist
1
19
M16 3pin Male to M16 3pin Female 15A Cable 1000mm
1
20
D-Sub 25P Male to D-Sub 25P Male 1500mm (SY003-822)
1

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Chapter 3
Mechanical Overview
Laser Marker
Control Unit
Footprint

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Before completing the installation, it is a good idea to become more familiar with the
machine’s features and components.
3.1Laser Marker
Front View
Right View
Emergency
Stop
Key Switch
LED Panel
Scan Head

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Left View
Rear View
Mark On Fly I/O
Port
I/O Terminal
USB Port
Rotary
Attachment
Connection Port
Power Switch
Button
AC Power
Socket
Laser Signal
Connection
(only for 3DS-50JFL)
Laser Power Port
(only for 3DS-50JFL)

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3.1.1 LED Panel
There are 3 LED lights on the panel and they will indicate out three
working status of “Over Temp”, “Laser On” and “Power on” of the laser
marker.
⚫Over Temp:
When the red LED light is on, the laser marker will stop firing.
Please turn off the master power of the laser marker and re-start it
when the operating temperature is dropped below 35℃.
⚫Laser On:
When laser is firing, the red LED light is on.
⚫Power On:
When the laser is power on and the green LED light is on.