GE IC695PNC001 User manual

GE
Intelligent Platforms
Programmable Control Products
PACSystems* RX3i
PROFINET Controller Manual, GFK-2571A
December 2011

GFL-002
Warnings, Cautions, and Notes
as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages,
currents, temperatures, or other conditions that could cause personal injury exist in this
equipment or may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment,
a Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note: Notes merely call attention to information that is especially significant to
understanding and operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Intelligent Platforms assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Intelligent Platforms makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
* indicates a trademark of GE Intelligent Platforms, Inc. and/or its affiliates. All other
trademarks are the property of their respective owners.
©Copyright 2011 GE Intelligent Platforms, Inc.
All Rights Reserved

Contact Information
iii PACSystems* RX3i PROFINET Controller Manual–December 2011 GFK-2571A
If you purchased this product through an Authorized Channel Partner, please contact the seller
directly.
General Contact Information
Online technical support and
GlobalCare
http://support.ge-ip.com
Additional information
http://www.ge-ip.com/
Solution Provider
[email protected]
Technical Support
If you have technical problems that cannot be resolved with the information in this manual, please
contact us by telephone or email, or on the web at http://support.ge-ip.com
Americas
Online Technical Support
http://support.ge-ip.com
Phone
1-800-433-2682
International Americas Direct Dial
1-780-420-2010 (if toll free 800 option is unavailable)
Technical Support Email
[email protected]
Customer Care Email
[email protected]
Primary language of support
English
Europe, the Middle East, and Africa
Online Technical Support
http://support.ge-ip.com
Phone
[phone]
EMEA Direct Dial
[phone] (if toll free 800 option is unavailable or if
dialing from a mobile telephone)
Technical Support Email
[email protected]
Customer Care Email
[email protected]
Primary languages of support
English, French, German, Italian, Czech, Spanish
Asia Pacific
Online Technical Support
http://support.ge-ip.com
Phone
[phone]
[phone] (India, Indonesia, and Pakistan)
Technical Support Email
[email protected] (China)
[email protected] (Japan)
[email protected] (remaining Asia customers)
Customer Care Email
[email protected]
[email protected] (China)

Contents
GFK-2571A v
Introduction....................................................................................................................1-1
PROFINET Controller Description.................................................................................... 1-2
PROFINET Controller Specifications................................................................................ 1-3
Operating Range for Surrounding Air Temperature ......................................................... 1-4
PROFINET Controller Module Controls and Indicators.................................................... 1-5
System Limits.................................................................................................................... 1-8
Machine Edition Project Maximum Limits......................................................................... 1-8
PROFINET Networks for PACSystems............................................................................ 1-9
Glossary.......................................................................................................................... 1-16
Installation......................................................................................................................2-1
Pre-Installation Check....................................................................................................... 2-2
Installation in Hazardous Areas........................................................................................ 2-2
Removing the Backplane Knockout.................................................................................. 2-3
Module Installation............................................................................................................ 2-4
Module Removal............................................................................................................... 2-4
Hot Insertion and Removal............................................................................................... 2-5
Ethernet Port Connections................................................................................................ 2-6
Powerup LED Patterns..................................................................................................... 2-9
Installing the USB Port Driver......................................................................................... 2-12
Firmware Updates........................................................................................................... 2-13
Time Synchronization with the RX3i CPU...................................................................... 2-13
Configuration.................................................................................................................3-1
Configuration Overview .................................................................................................... 3-2
Configuration Tools........................................................................................................... 3-4
Configuring an RX3i PROFINET Controller...................................................................... 3-5
Configuring PROFINET LANs ........................................................................................ 3-10
Adding a VersaMax PROFINET Scanner to a LAN........................................................ 3-13
Adding a Third-Party IO-Device to a LAN....................................................................... 3-22
Viewing / Editing IO-Device Properties........................................................................... 3-26
Assigning IO-Device Names........................................................................................... 3-28
After the Configuration is Stored to the RX3i CPU......................................................... 3-30
System Operation..........................................................................................................4-1
PROFINET Operation Overview....................................................................................... 4-2
Operations of the PROFINET Controller in the RX3i System .......................................... 4-6
I/O Scanning..................................................................................................................... 4-8
Data Coherency................................................................................................................ 4-9
Performance Factors ........................................................................................................ 4-9
PROFINET IO Update Rate Configuration..................................................................... 4-10
RX3i CPU Operations for PROFINET ............................................................................ 4-11

Contents
vi PACSystems* RX3i PROFINET Controller Manual–December 2011 GFK-2571A
Diagnostics....................................................................................................................5-1
Powerup and Reset .......................................................................................................... 5-2
Special LED Blink Patterns............................................................................................... 5-5
Status Reporting............................................................................................................... 5-6
Fault Contacts................................................................................................................... 5-7
Fault Locating References................................................................................................ 5-7
Fatal Error Reporting........................................................................................................ 5-7
PROFINET IO Alarms....................................................................................................... 5-8
The PROFINET Controller’s Local Log Table .................................................................. 5-9
PROFINET Controller Faults in the RX3i Fault Tables................................................... 5-15
Redundant Media...........................................................................................................6-1
PROFINET Media Redundancy Protocol......................................................................... 6-2
Ring Topology with One Controller................................................................................... 6-4
Ring Topology with Multiple Controllers ........................................................................... 6-5
Setting Up Media Redundancy Protocol........................................................................... 6-6
Sequence for Enabling Media Redundancy..................................................................... 6-7
Sequence for Replacing a Media Redundancy Manager................................................. 6-7
Network Management ...................................................................................................7-1
SNMP................................................................................................................................ 7-2
LLDP................................................................................................................................. 7-6
PROFINET IO Performance Examples........................................................................A-1
System Descriptions.........................................................................................................A-2

GFK-2571A 1-1
Introduction
This chapter introduces the PACSystems RX3i PROFINET system and describes the RX3i
PROFINET Controller (PNC) module. The last two pages of this chapter are a glossary that
summarizes many terms used in the manual.
Chapter 2, Installation explains how to install a PNC, how to complete port connections, and how
to update the module firmware. Chapter 2 also explains how to install the PNC’s USB port driver,
and describes how the module synchronizes its internal clock with the RX3i CPU.
Chapter 3, Configuration explains how to complete and download the PACSystems RX3i
configuration for PNCs, Scanners and third-party devices.
Chapter 4, PROFINET System Operation describes I/O scan operation and application program
function blocks for use with the RX3i PNC module. This chapter also provides an overview of
PROFINET communications between the controller and IO-Devices.
Chapter 5, Diagnostics explains the powerup and reset process, special LED blink patterns, status
reporting, and fatal error reporting. It also describes faults and corrective actions.
Chapter 6, Redundant Media explains how a PROFINET system can be set up for PROFINET
Media Redundancy Protocol (MRP), and describes ring topologies that might be used.
Chapter 7, Network Management explains the use of SNMP (Simple Network Management
Protocol) and Link Layer Discovery Protocol (LLDP) to assist network management. These features
are available in PNC firmware version 1.10 or later.
For additional information, please refer to the manuals listed below. Manuals can be downloaded
from the Support website.
PACSystems CPU Reference Manual, GFK-2222
PACSystems RX3i System Manual, GFK-2314.
PACSystems RX3i PROFINET Controller Command Line Interface Manual, GFK-2572
VersaMax PROFINET Scanner User’s Manual, GFK-2721
Chapter
1

1-2 PACSystems* RX3i PROFINET Controller Manual –December 2011 GFK-2571A
1
PROFINET Controller Description
The PACSystems RX3i PROFINET Controller module,
IC695PNC001, connects a PACSystems RX3i controller to a
PROFINET network. It enables the RX3i controller to communicate
with IO-Devices on the network. The PNC provides all the functions,
services, and protocols required for certification as a PROFINET IO
Version 2.2 IO Controller, running at both 100Mbps and 1Gbps.
The PNC supports 10/100/1000Mbps Copper, 100/1000Mbps Multi-
mode Fiber, and 100/1000Mbps Single-mode Fiber. The network
can include media interfaces of more than one type. PROFINET
communications on the network require 100 and 1000 Mbps link
speed. 10Mbps cannot be used for PROFINET communications.
However, 10Mbps can be used for other types of Ethernet traffic,
such as ping, and telnet.
Features of the RX3i PNC include:
▪Full programming and configuration services for the PROFINET
Controller, VersaMax PROFINET Scanner (PNS) and third-party
IO-Devices using PROFICY Machine Edition.
▪Firmware upgrades using the WinLoader software utility.
▪Built-in Command Line Interface function that provides direct
monitoring and partial configuration via the module’s micro USB
port or using telnet.
Note: The USB port is for system setup and diagnostics only. It
is not intended for permanent connection.
▪Support for star, ring, and daisy-chain/line network topologies.
1
2
3
4
PNC001
ACTIVE
USB
OK
LAN
STATUS
CONFIG
USB
RESTART
IP ADDRESS
INTERFACE MAC
PORTS
FRONT
TO INSTALL, TORQUE TO
6 IN-LB. TO UNINSTALL,
REVERSE MOTION
3 4
1 2
!
▪Four switched Ethernet ports —two 8-conductor RJ-45 shielded twisted pair 10/100/1000 Mbps
copper interfaces and two Small Form-factor Pluggable (SFP) cages for user-supplied SFP
devices.
▪Support for media redundancy
▪Internal clock synchronized with the RX3i CPU for time-stamped diagnostics entries.
▪Restart pushbutton to manually restart the module without power cycling the system.
▪LEDs: OK, LAN, STATUS, CONFIG, ACTIVE, USB, and four Port LEDs.

GFK-2571A Chapter 1 Introduction 1-3
1
PROFINET Controller Specifications
PROFINET Support
PROFINET Version 2.2 General Class A IO-Controller
CPU Compatibility
Requires CPU315 or CPU320, with firmware version 7.0 or higher.
Power Requirements
3.3V: 0.5 A with no SFP devices installed
1.2 A maximum (2 SFP devices installed, 0.35 A per SFP device)
5V: 1.5 A maximum
Operating Temperature Range
0 to 60°C maximum surrounding air temperature without a fan.
A lower maximum temperature may be required depending on PNC
location and SFP population. Refer to ―Maximum Surrounding Air
Temperature Derating‖ on page 1-4.
Number of Port Connectors
Two RJ-45 and Two SFP Cages
(SFP devices not included, available separately.)
Micro USB Connector
One, for communication with a computer using Command Line Interface.
LAN
IEEE 802.2 Logical Link Control Class I
IEEE 802.3 CSMA/CD Medium Access Control 10/100/1000 Mbps
Maximum I/O Memory
128 Kbytes of combined input/output memory per PROFINET Controller
CPU Status Bits
32
PROFINET IO-Device Data
Update Rates on the
PROFINET Network
Configurable: 1ms, 2ms, 4ms, 8ms, 16ms, 32ms, 64ms, 128ms, 256ms
and 512ms
Number of IP addresses
One
Number of MAC Addresses
Five. One per external port and one internal.
System Maximum Limits
PROFINET Controllers per RX3i
CPU
4. Must be located in main rack. Cannot be located in a remote node.
IO-Devices per IO-Controller
64 per PROFINET Controller at maximum update interval. For limits at
shorter update intervals, refer to ―PNC Loading Limits‖ in chapter 3.
IO-Devices per Network
128 per network, spread across up to 8 IO-Controllers
IO-Devices per RX3i CPU
128 per RX3i CPU, spread across up to 4 PROFINET Controllers
IO-Controllers per network
8
Number of PROFINET Slots per
device
256
Number of PROFINET Subslots
per slot
256
Number of PROFINET
Submodules per RX3i CPU
2048
Programmer Limits
Number of IO-Controllers
128 (32 RX3i CPU targets × 4 IO-Controllers per RX3i CPU)
Number of IO-Devices
2048 (128 per network × 16 PROFINET networks)
Total number of devices
2176 (does not include backplanes, power supplies, or I/O modules)
Hot-swappable
Yes
For product standards, general operating specifications, and installation requirements, refer to the PACSystems RX3i
System Manual, GFK-2314.

1-4 PACSystems* RX3i PROFINET Controller Manual –December 2011 GFK-2571A
1
Operating Range for Surrounding Air Temperature
Baseline Installation
0 to 60°C surrounding air temperature under the following
installation:
▪12-slot panel mounted backplane
▪Two PNC modules in adjacent slots per backplane
▪1 GB Fiber SFPs
▪All four ports active
The following installation exceptions are cumulative:
Installation Exceptions
Reduces maximum operating temperature:
▪If 7 slot backplane, then reduce by 2°C
▪If air mounted (rack mount), then reduce by 2°C
▪If three or four PNCs per backplane, then reduce by 1°C
▪Either/or:
- If 100 MB Fiber SFPs installed, then reduce by 5°C
- If Copper SFPs operating at 1 GB, then reduce by 6°C
Increases maximum operating temperature to an upper limit of
60°C:
▪If only one PNC per backplane, then increase by 2°C
▪If PNC in non-adjacent slots, then increase by 1°C
▪If Copper SFP operating at 100MB, then increase by 4°C
▪If RJ45 ports unused, then increase by 0°C
▪If 16 slot backplane, then increase by 0°C
Example - Calculating Maximum Operating Temperature with Installation Exceptions
Baseline Installation 60°C
7 slot Backplane -2°C
Two PNC modules in non-adjacent slots +1°C
Copper SFPs operating at 1 GB -6°C
Maximum operating temperature after installation exceptions 53°C