
Owner’s Manual for MLT4200IF4 Light Tower 1
Section 1: Safety Rules & General
Information
Introduction ..........................................................1
Read This Manual Thoroughly ....................................1
How to Obtain Service .................................................1
Safety Rules .........................................................1
General Hazards ..................................................2
Explosion and Fire Hazards ................................2
Trailer Hazards .....................................................2
Electrical Hazards ................................................3
Battery Hazards ...................................................3
Fuel Hazards ........................................................4
Engine Safety .......................................................4
Operating Safety ..................................................4
Positioning the Unit .....................................................4
Starting the Unit ...........................................................4
Raising and Lowering the Mast ...................................5
Service Safety ......................................................5
Towing Safety ......................................................6
Hitch and Coupling ......................................................6
Running Lights ............................................................6
Wheels and Tires ........................................................6
Safe Towing Techniques .............................................6
Reporting Trailer Safety Defects ........................6
Safety and Operating Decals ..............................7
Section 2: General Information
Specifications ....................................................11
Unit Dimensions ................................................12
Unit Serial Number Locations ..........................13
Component Locations .......................................14
Control Panel .....................................................15
Power Zone–DLA ...............................................16
Controller Features and Functions ............................16
Operator Screens ......................................................17
Section 3: Operation
Light Tower Setup .............................................21
Prestart Checklist ..............................................22
Raising the Mast ................................................23
Preparing for Start-Up .......................................24
Select AUTO or MANUAL Mode ...............................24
Configure for Intended Use .......................................24
Emergency Stop Switch ...................................24
Engine Break-In Requirements ........................24
Manually Starting the Unit ................................25
Auto (Remote) Starting of the Unit ..................25
Light Operation ..................................................25
Engine Derating .................................................26
Wet Stacking ......................................................26
Voltage Regulation ............................................26
Customer Convenience Outlets .......................26
Remote Start Terminal Block ...........................27
Transfer Switch .................................................27
AUTO Exercise Timer ........................................28
Shutting Down the Unit .....................................29
Automatic Shutdown .................................................29
Lower Radiator Hose Heater (If Equipped) .....30
Use and Maintenance ...............................................30
Lowering the Mast .............................................30
Removing the Lights for Transportation .........30
Towing the Unit .................................................31
Lifting the Unit ...................................................32
Section 4: Maintenance
Emissions Information ......................................33
Daily Walk-Around Inspection .........................33
General Maintenance ........................................33
Preparing for Service .................................................33
Cleaning the Unit .......................................................33
Inspecting the Unit .....................................................33
Basic Maintenance Schedule ...........................34
Resetting the Maintenance Alarms ..................35
Winch Use, Operation and Maintenance .........35
Prior to Use ...............................................................35
Operation ...................................................................35
Maintenance ..............................................................35
Table of Contents
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