Genie S-80 User manual

February 2012
S-80 • S-85 • S-80X Part No.122985
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate operator's
manual on your machine before attempting any
maintenance or repair procedure.
This manual provides detailed scheduled maintenance
information for the machine owner and user. It also
provides troubleshooting fault codes and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However, several
procedures require specialized skills, tools, lifting
equipment and a suitable workshop. In these instances,
we strongly recommend that maintenance and repair be
performed at an authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest degree of
accuracy possible. However, continuous improvement of
our products is a Genie policy. Therefore, product
specifications are subject to change without notice.
Readers are encouraged to notify Genie of errors and
send in suggestions for improvement. All
communications will be carefully considered for future
printings of this and all other manuals.
Contact Us:
http://www.genielift.com
e-mail: [email protected]
Serial Number Information
Genie offers the following Service
Manuals for these models:
Title Part No.
Genie S-80 and S-85 Service Manual
(from serial number 101 to 785) ..........34032
Genie S-80 and S-85 Service Manual
(from serial number 786 to 965) ..........52270
Genie S-80 and S-85 Service Manual
(from serial number 966 to 3081) ........ 72062
Genie S-80 and S-85 Service Manual
(from serial number 3082 to 3737) ......77832
Genie S-80 and S-85 Service Manual
(from serial number 3738 to 5380) ... 111165
Genie S-80 and S-85 Service Manual
(from serial number 5381 to 7999) ... 122149
Introduction
Copyright © 2011 Terex Corporation
122985 Rev D February 2012
Seventh Edition, Fourth Printing
"Genie" and "S" are registered trademarks of
Terex South Dakota, Inc. in the USA and many
other countries.
Printed on recycled paper
Printed in U.S.A.
ii

February 2012
Part No.122985 S-80 • S-85 • S-80X
Revision Date Section Procedure / Schematic Page / Description
D 2/2012 2 - Spec. 2-1
3 - Maint. 3-1, 3-51
4 - Repair 4-3 to 4-6, 4-18
6 - Schem.
REFERENCE EXAMPLES:
2-1_Section 2_Specifications Page #.
3-3_Section 3_Maintenance Procedure Page #.
4-48_Section 4_Repair Procedure Page #.
Fault Codes_Section 5.
6-5_Section 6_Schematic Page #.
Electronic Version
Click on any procedure or page number
highlighted in blue to view the update.
Revision History

February 2012
S-80 • S-85 • S-80X Part No.122985
REVISION HISTORY, CONTINUED
Revision Date Section Procedure / Schematic Page / Description
REFERENCE EXAMPLES:
2-1_Section 2_Specifications Page #.
3-3_Section 3_Maintenance Procedure Page #.
4-48_Section 4_Repair Procedure Page #.
Fault Codes_Section 5.
6-5_Section 6_Schematic Page #.
Electronic Version
Click on any procedure or page number
highlighted in blue to view the update.

February 2012
Part No.122985 S-80 • S-85 • S-80X
iii
Serial Number Legend
S80 08 - 12345
Model
Model year
Sequence
number
PN - 77055
Country of manufacture: USA
This machine complies with:
Model: S-80
Serial number: S8008-12345
Electrical schematic number: ES503
Machine unladen weight:
Rated work load (including occupants): 500 lb / 227 kg
Maximum allowable inclination of the chassis:
0 deg
Gradeability: N/A
Maximum allowable side force : 150 lb / 670 N
Maximum number of platfrm occupants: 2
Model year: Manufacture date: 01/05/06
2006
Maximum wind speed : 28 mph/ 12.5 m/s
Maximum platform height : 80 ft/ 24.4 m
Maximum platform reach : 71 ft 6 in/ 21.8 m
Sequence number
(stamped on chassis)
Serial label
(located under cover)
Terex South Dakota
500 Oak Wood road
PO Box 1150
Watertown, SD 57201
USA

February 2012
S-80 • S-85 • S-80X Part No.122985
This page intentionally left blank.
iv

February 2012
Part No.122985 S-80 • S-85 • S-80X
Danger
Failure to obey the instructions and safety rules in
this manual, and the Genie S-80 and Genie S-85
Operator's Manual will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Safety Rules
Section 1 • Safety Rules
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February 2012
S-80 • S-85 • S-80X Part No.122985
SAFETY RULES
Section 1 - Safety Rules
vi
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine
use signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Used to indicate the presence of
an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
Used to indicate the presence of a
potentially hazardous situation
which, if not avoided, could result
in death or serious injury.
With safety alert symbol—used to
indicate the presence of a
potentially hazardous situation
which, if not avoided, may result in
minor or moderate injury.
Used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may result in
property damage.
Note: Used to indicate operation or maintenance
information.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for use.
Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area is
properly ventilated and well lit.

February 2012
Part No.122985 S-80 • S-85 • S-80X
Table of Contents
Introduction
Important Information ................................................................................................... ii
Serial Number Information ............................................................................................ ii
Serial Number Legend ................................................................................................. iii
Section 1 Safety Rules
General Safety Rules .................................................................................................. v
Section 2 Rev Specifications
Machine Specifications .......................................................................................... 2 - 1
Performance Specifications ................................................................................... 2 - 2
Hydraulic Oil Specifications ................................................................................... 2 - 2
Hydraulic Component Specifications ...................................................................... 2 - 3
Valve Coil Resistance Specifications ..................................................................... 2 - 4
Continental TME27 Engine Specifications ............................................................. 2 - 5
Deutz TD2011L04i Engine Specifications............................................................... 2 - 6
Perkins 804D-33 Engine Specifications ................................................................. 2 - 7
Machine Torque Specifications .............................................................................. 2 - 8
Manifold Component Specifications ....................................................................... 2 - 8
Hydraulic Hose and Fitting Torque Specifications .................................................. 2 - 9
SAE and Metric Torque Specifications................................................................. 2 - 10
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February 2012
S-80 • S-85 • S-80X Part No.122985
TABLE OF CONTENTS
Section 3 Rev Scheduled Maintenance Procedures
Introduction ............................................................................................................ 3 - 1
Pre-Delivery Preparation ........................................................................................ 3 - 3
Maintenance Inspection Report .............................................................................. 3 - 5
Checklist A Procedures
A-1 Inspect the Manuals and Decals .................................................................. 3 - 7
A-2 Perform Pre-operation Inspection ................................................................. 3 - 8
A-3 Perform Engine Maintenance ....................................................................... 3 - 8
A-4 Perform Function Tests ................................................................................ 3 - 9
A-5 Test the Oscillate Axle ................................................................................. 3 - 9
A-6 Check the High Pressure Hydraulic Filter Condition Indicator ..................... 3 - 10
A-7 Perform 30 Day Service ............................................................................. 3 - 10
A-8 Perform Engine Maintenance - Deutz and Continental Models .................... 3 - 11
A-9 Inspect the Fuel Filter/Water Separator - Diesel Models ............................. 3 - 11
A-10 Grease the Turntable Rotation Bearing and Rotate Gear ............................ 3 - 13
A-11 Perform Engine Maintenance ..................................................................... 3 - 14
A-12 Replace the Drive Hub Oil .......................................................................... 3 - 15
A-13 Perform Engine Maintenance - Perkins Models .......................................... 3 - 17
Checklist B Procedures
B-1 Inspect the Battery(s) ................................................................................. 3 - 18
B-2 Inspect the Electrical Wiring ....................................................................... 3 - 19
B-3 Test the Key Switch ................................................................................... 3 - 21
B-4 Check the Exhaust System ....................................................................... 3 - 21
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February 2012
Part No.122985 S-80 • S-85 • S-80X
TABLE OF CONTENTS
Section 3 Rev Scheduled Maintenance Procedures,continued
B-5 Inspect the Engine Air Filter ....................................................................... 3 - 22
B-6 Check the Oil Cooler and Cooling Fins - Deutz Models ............................... 3 - 23
B-7 Confirm the Proper Brake Configuration ...................................................... 3 - 24
B-8 Inspect the Tires, Wheels and Lug Nut Torque ........................................... 3 - 24
B-9 Check the Drive Hub Oil Level and Fastener Torque .................................. 3 - 25
B-10 Check and Adjust the Engine RPM ............................................................ 3 - 26
B-11 Perform Engine Maintenance ..................................................................... 3 - 28
B-12 Check the Oscillate Directional Valve Linkage ........................................... 3 - 28
B-13 Test the Ground Control Override ............................................................... 3 - 29
B-14 Test the Platform Self-leveling ................................................................... 3 - 29
B-15 Test the Engine Idle Select Operation ........................................................ 3 - 30
B-16 Test the Fuel Select Operation - Gasoline/LPG Models ............................. 3 - 31
B-17 Test the Drive Enable System ................................................................... 3 - 32
B-18 Test the Drive Brakes ................................................................................ 3 - 33
B-19 Test the Drive Speed - Stowed Position ..................................................... 3 - 33
B-20 Test the Drive Speed - Raised or Extended Position .................................. 3 - 34
B-21 Test the Alarm Package (if equipped) and the Descent Alarm .................... 3 - 35
B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems ....................... 3 - 36
B-23 Perform Hydraulic Oil Analysis ................................................................... 3 - 37
B-24 Inspect the Boom Extend/Retract Cables ................................................... 3 - 37
Checklist C Procedures
C-1 Perform Engine Maintenance - Deutz and Perkins Models ......................... 3 - 39
C-2 Grease the Platform Overload Mechanism (if equipped) ............................. 3 - 39
C-3 Test the Platform Overload System (if equipped) ....................................... 3 - 40
C-4 Replace the Engine Air Filter Element - Deutz and Perkins Models ............ 3 - 43
C-5 Replace the Fuel Filter/ Water Separator Element - Diesel Models ............. 3 - 43
C-6 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X ....... 3 - 45
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February 2012
S-80 • S-85 • S-80X Part No.122985
Section 3 Rev Scheduled Maintenance Procedures,continued
Checklist D Procedures
D-1 Check the Boom Wear Pads ...................................................................... 3 - 48
D-2 Check the Free-wheel Configuration ........................................................... 3 - 49
D-3 Check the Turntable Rotation Bearing Bolts ............................................... 3 - 50
D-4 Inspect the Turntable Bearing Wear ........................................................... 3 - 51
D-5 Perform Engine Maintenance ..................................................................... 3 - 53
D-6 Replace the Hydraulic Filter Elements ........................................................ 3 - 53
D-7 Replace the Drive Hub Oil .......................................................................... 3 - 54
D-8 Perform Engine Maintenance - Deutz Models ............................................. 3 - 56
AChecklist E Procedures
E-1 Test or Replace the Hydraulic Oil ............................................................... 3 - 57
E-2 Perform Engine Maintenance - Perkins Models .......................................... 3 - 59
E-3 Perform Engine Maintenance - Deutz and Perkins Models ......................... 3 - 59
E-4 Remove and Replace the Boom Extend/Retract Cables ............................. 3 - 60
Section 4 Rev Repair Procedures
Introduction ............................................................................................................ 4 - 1
Platform Controls
1-1 ALC-500 Circuit Board .................................................................................. 4 - 2
1-2 Joysticks ..................................................................................................... 4 - 3
Platform Components
2-1 Platform ....................................................................................................... 4 - 9
2-2 Platform Leveling Slave Cylinder ................................................................ 4 - 10
TABLE OF CONTENTS
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February 2012
Part No.122985 S-80 • S-85 • S-80X
TABLE OF CONTENTS
Section 4 Rev Repair Procedures, continued
2-3 Platform Rotator ......................................................................................... 4 - 11
2-4 Calibrate the Platform Overload System .................................................... 4 - 13
Jib Boom Components, S-85
3-1 Jib Boom.................................................................................................... 4 - 16
3-3 Jib Boom Lift Cylinder ................................................................................ 4 - 17
Boom Components
4-1 Cable Track ................................................................................................ 4 - 18
4-2 Boom ......................................................................................................... 4 - 21
4-3 Boom Lift Cylinder ...................................................................................... 4 - 24
4-4 Boom Extension Cylinders ......................................................................... 4 - 25
4-5 Boom Extend/Retract Cables ..................................................................... 4 - 28
4-6 Platform Leveling Master Cylinder .............................................................. 4 - 32
Engines
5-1 RPM Adjustment ........................................................................................ 4 - 33
5-2 Flex Plate................................................................................................... 4 - 33
Ground Controls
6-1 Control Relays ............................................................................................ 4 - 38
Hydraulic Pumps
7-1 Function Pump ........................................................................................... 4 - 39
7-2 Drive Pump ................................................................................................ 4 - 40
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February 2012
S-80 • S-85 • S-80X Part No.122985
Section 4 Rev Repair Procedures, continued
Manifolds
8-1 Function Manifold Components .................................................................. 4 - 42
8-2 Valve Adjustments - Function Manifold ...................................................... 4 - 44
8-3 Brake/Two-speed Manifold Components .................................................... 4 - 46
8-4 Turntable Rotation Manifold Components ................................................... 4 - 47
8-5 Platform Rotate Manifold Components ....................................................... 4 - 48
8-6 Platform Manifold Components, S-80 ......................................................... 4 - 49
8-7 Platform Manifold Components, S-85 ......................................................... 4 - 50
8-8 2WD Traction Manifold Components .......................................................... 4 - 51
8-9 4WD Traction Manifold Components (before serial number 8581) ............... 4 - 53
8-10 4WD Traction Manifold Components (after serial number 8580) .................. 4 - 55
8-11 Drive Oil Diverter Manifold Components (welder option) ............................. 4 - 57
8-12 Valve Adjustments - Traction Manifold ....................................................... 4 - 58
8-13 Valve Coils ................................................................................................. 4 - 59
Fuel and Hydraulic Tanks
9-1 Fuel Tank ................................................................................................... 4 - 61
9-2 Hydraulic Tank ........................................................................................... 4 - 62
Turntable Rotation Components
10-1 Turntable Rotation Drive Hub Assembly ..................................................... 4 - 64
2WD Steer Axle Components
11-1 Yoke and Hub ............................................................................................ 4 - 67
11-2 Steer Cylinder ............................................................................................ 4 - 68
TABLE OF CONTENTS
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February 2012
Part No.122985 S-80 • S-85 • S-80X
Section 4 Rev Repair Procedures, continued
4WD Steer Axle Components
12-1 Yoke and Drive Hub ................................................................................... 4 - 69
12-2 Drive Motor ................................................................................................ 4 - 70
12-3 Drive Hub ................................................................................................... 4 - 70
12-4 Steer Cylinders........................................................................................... 4 - 71
Non-steer Axle Components
13-1 Drive Motor ................................................................................................ 4 - 72
13-2 Drive Hub ................................................................................................... 4 - 72
Oscillating Axle Components
14-1 Oscillate Axle Cylinders ............................................................................. 4 - 73
14-2 Oscillate Directional Valve ......................................................................... 4 - 74
Section 5 Rev Fault Codes
Introduction ............................................................................................................ 5 - 1
Fault Codes - Control System ................................................................................ 5 - 2
Engine Fault Codes - Continental Models............................................................... 5 - 7
Section 6 Rev Schematics
Introduction ............................................................................................................ 6 - 1
Electrical Symbols Legend .................................................................................... 6 - 2
Hydraulic Symbols Legend .................................................................................... 6 - 3
Connector Pin Legend - View 1 .............................................................................. 6 - 6
Connector Pin Legend - View 2 .............................................................................. 6 - 7
TABLE OF CONTENTS
xiii

February 2012
S-80 • S-85 • S-80X Part No.122985
Section 6 Rev Schematics, continued
Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS),
Deutz TD2011L04i Models ......................................................................... 6 - 10
Ground Control Box Terminal Strip Wiring Diagram,
S-80 and S-85 (ANSI / CSA / AS), Deutz TD2011L04i Models ................... 6 - 14
Ground Control Box Switch Panel Wiring Diagram,
S-80 and S-85 (ANSI / CSA / AS), Deutz TD2011L04i Models ................... 6 - 15
Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS),
Deutz TD2011L04i Models ......................................................................... 6 - 18
Platform Control Box Switch Panel Wiring Diagram,
S-80 and S-85 (ANSI / CSA / AS), Deutz TD2011L04i Models ................... 6 - 19
Electrical Schematic, S-80 and S-85 (CE),
Deutz TD2011L04i Models (before serial number 8111) .............................. 6 - 22
Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE),
Deutz TD2011L04i Models (before serial number 8111) .............................. 6 - 26
Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Deutz TD2011L04i Models (before serial number 8111) .............................. 6 - 27
Platform Control Box Wiring Diagram, S-80 and S-85 (CE),
Deutz TD2011L04i Models (before serial number 8111) .............................. 6 - 30
Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Deutz TD2011L04i Models (before serial number 8111) .............................. 6 - 31
Electrical Schematic, S-80 and S-85 (CE),
Deutz TD2011L04i Models (after serial number 8110) ................................. 6 - 34
Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE),
Deutz TD2011L04i Models (after serial number 8110) ................................. 6 - 38
Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Deutz TD2011L04i Models (after serial number 8110) ................................. 6 - 39
TABLE OF CONTENTS
xiv

February 2012
Part No.122985 S-80 • S-85 • S-80X
Section 6 Rev Schematics, continued
Platform Control Box Wiring Diagram, S-80 and S-85 (CE),
Deutz TD2011L04i Models (after serial number 8110) ................................. 6 - 42
Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Deutz TD2011L04i Models (after serial number 8110) ................................. 6 - 43
Electrical Schematic, S-80X
Deutz TD2011L04i Models ......................................................................... 6 - 46
Ground Control Box Terminal Strip Wiring Diagram, S-80X,
Deutz TD2011L04i Models ......................................................................... 6 - 50
Ground Control Box Switch panel Wiring Diagram, S-80X,
Deutz TD2011L04i Models ......................................................................... 6 - 51
Platform Control Box Wiring Diagram, S-80X,
Deutz TD2011L04i Models ......................................................................... 6 - 54
Platform Control Box Switch Panel Wiring Diagram, S-80X,
Deutz TD2011L04i Models ......................................................................... 6 - 55
Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS),
Perkins 804D-33 Models ............................................................................ 6 - 58
Ground Control Box Terminal Strip Wiring Diagram,
S-80 and S-85 (ANSI / CSA / AS), Perkins 804D-33 Models ...................... 6 - 62
Ground Control Box Switch Panel Wiring Diagram,
S-80 and S-85 (ANSI / CSA / AS), Perkins 804D-33 Models ...................... 6 - 63
Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS),
Perkins 804D-33 Models ............................................................................ 6 - 66
Platform Control Box Switch Panel Wiring Diagram,
S-80 and S-85 (ANSI / CSA / AS), Perkins 804D-33 Models ...................... 6 - 67
Electrical Schematic, S-80 and S-85 (CE),
Perkins 804D-33 Models (before serial number 8111) ................................. 6 - 70
TABLE OF CONTENTS
xv

February 2012
S-80 • S-85 • S-80X Part No.122985
Section 6 Rev Schematics, continued
Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE),
Perkins 804D-33 Models (before serial number 8111) ................................. 6 - 74
Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Perkins 804D-33 Models (before serial number 8111) ................................. 6 - 75
Platform Control Box Wiring Diagram, S-80 and S-85 (CE),
Perkins 804D-33 Models (before serial number 8111) ................................. 6 - 78
Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Perkins 804D-33 Models (before serial number 8111) ................................. 6 - 79
Electrical Schematic, S-80 and S-85 (CE),
Perkins 804D-33 Models (after serial number 8110) .................................... 6 - 82
Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE),
Perkins 804D-33 Models (after serial number 8110) .................................... 6 - 86
Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Perkins 804D-33 Models (after serial number 8110) .................................... 6 - 87
Platform Control Box Wiring Diagram, S-80 and S-85 (CE),
Perkins 804D-33 Models (after serial number 8110) .................................... 6 - 90
Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Perkins 804D-33 Models (after serial number 8110) .................................... 6 - 91
Electrical Schematic, S-80X,
Perkins 804D-33 Models ............................................................................ 6 - 94
Ground Control Box Terminal Strip Wiring Diagram, S-80X,
Perkins 804D-33 Models ............................................................................ 6 - 98
Ground Control Box Switch Panel Wiring Diagram, S-80X,
Perkins 804D-33 Models ............................................................................ 6 - 99
Platform Control Box Wiring Diagram, S80X,
Perkins 804D-33 Models ........................................................................... 6 - 102
Platform Control Box Switch Panel Wiring Diagram, S80X,
Perkins 804D-33 Models ........................................................................... 6 - 103
TABLE OF CONTENTS
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February 2012
Part No.122985 S-80 • S-85 • S-80X
Section 6 Rev Schematics, continued
Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS),
Continental TME27 Models ....................................................................... 6 - 106
Ground Control Box Terminal Strip Wiring Diagram
S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models .................6 - 110
Ground Control Box Switch Panel Wiring Diagram,
S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models .................6 - 111
Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS),
Continental TME27 Models ....................................................................... 6 - 114
Platform Control Box Switch Panel Wiring Diagram,
S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models .................6 - 115
Electrical Schematic, S-80 and S-85 (CE),
Continental TME27 Models (before serial number 8111) ............................6 - 118
Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE),
Continental TME27 Models (before serial number 8111) ............................6 - 122
Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Continental TME27 Models (before serial number 8111) ............................6 - 123
Platform Control Box Wiring Diagram, S-80 and S-85 (CE),
Continental TME27 Models (before serial number 8111) ............................6 - 126
Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Continental TME27 Models (before serial number 8111) ............................6 - 127
Electrical Schematic, S-80 and S-85 (CE),
Continental TME27 Models (after serial number 8110) ............................... 6 - 130
Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE),
Continental TME27 Models (after serial number 8110) ............................... 6 - 134
Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Continental TME27 Models (after serial number 8110) ............................... 6 - 135
TABLE OF CONTENTS
xvii

February 2012
S-80 • S-85 • S-80X Part No.122985
Section 6 Rev Schematics, continued .................................................................................................
Platform Control Box Wiring Diagram, S-80 and S-85 (CE),
Continental TME27 Models (after serial number 8110) ............................... 6 - 138
Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE),
Continental TME27 Models (after serial number 8110) ............................... 6 - 139
Electrical Schematic, S-80X,
Continental TME27 Models ....................................................................... 6 - 142
Ground Control Box Terminal Strip Wiring Diagram, S-80X,
Continental TME27 Models ....................................................................... 6 - 146
Ground Control Box Switch Panel Wiring Diagram, S-80X,
Continental TME27 Models ....................................................................... 6 - 147
Platform Control Box Wiring Diagram, S-80X,
Continental TME27 Models ....................................................................... 6 - 150
Platform Control Box Switch Panel Wiring Diagram, S-80X,
Continental TME27 Models ....................................................................... 6 - 151
Continental TME27 Engine Harness....................................................................6 - 154
Platform Level Cutout, CTE Option .....................................................................6 - 155
Continental Options Schematic ........................................................................... 6 - 158
Deutz and Perkins Options Schematic ................................................................ 6 - 159
12 kW Hydraulic Generator Wiring Diagram......................................................... 6 - 162
12 kW Hydraulic Generator Electrical Schematic ................................................ 6 - 163
Belt Driven Generator Option ..............................................................................6 - 166
Relay and Fuse Panel Legend ............................................................................ 6 - 167
Hydraulic Schematic, 2WD Models .....................................................................6 - 170
Hydraulic Schematic, 4WD Models .....................................................................6 - 171
12 kW Hydraulic Generator Hydraulic Schematic ................................................ 6 - 173
TABLE OF CONTENTS
xviii