GGM gastro SIRIO 500 Reference manual

SIRIO 500
Manuale di installazione, uso e manutenzione
Manual for installation, use and maintenance
Manual de instalación, uso y manutención
Notice d’installation, d’utilisation et d’entretien
INSTALLATIONS-, BEDIENUNGS-UND INSTANDHALTUNGSHANDBUCH

cod. SIR500BANCO-500-600.UK.20 - rev. 0.1 del 08/03/2021
SIRIO 500 BANCO - 500 - 600
3
INDEX
1. PRESENTATION.............................................................................................4
2. HOW TO USE THIS MANUAL........................................................................5
3. TECHNICAL SPECIFICATIONS.....................................................................7
3.1. Identifying the product............................................................................7
3.2. Conformity to European directives.........................................................7
3.3. Use intended for the product..................................................................7
3.4. Technical Specifications.........................................................................7
4. INSTALLATION...............................................................................................9
4.1. Checking on delivery..............................................................................9
4.2. Choosing a place for installation............................................................9
4.3. Handling and positioning......................................................................10
4.4. Assembly/disassembly of dough sheeter benches (only for SIRIO 600) .12
4.4.1. Assembling a bench (only for SIRIO 600)....................................13
4.4.2. Disassembly of a bench (only for SIRIO 600) ..............................14
4.5. Raising and lowering the interlocked guards .......................................15
4.6. How to arrange the benches in the working position or raised resting
position.............................................................................................................16
4.7. Crumb shelf and central tray for collecting crumbs and dust...............20
4.8. Trays for dough exceeding the length of the belts (dough catcher).....21
4.9. Electrical Connection ...........................................................................22
4.10. Checking that the safety mechanisms are working properly................23
4.10.1. Checking the interlocked movable guards and related safety micro-
switches 23
4.10.2. Fixed guards.................................................................................24
5. FUNCTIONING AND USE.............................................................................25
5.1. Preparing the machine for use.............................................................25
5.2. Use.......................................................................................................25
5.2.1. Control panel................................................................................27
6. SAFETY WARNINGS....................................................................................29
6.1. Prohibited actions and obligations towards the prevention of accidents..29
6.1.1. Warnings for installers..................................................................29
6.1.2. Warnings for users .......................................................................29
6.1.3. Warnings for the maintenance operator.......................................30
7. CLEANING AND MAINTENANCE................................................................31
7.1. Maintenance and periodic checks........................................................32
7.2. Tension adjustment and centering the belts ........................................32
7.3. Disassembly/assembly of scrapers......................................................34
7.3.1. Upper sheeting roller scrapers.....................................................34
7.3.2. Lower sheeting roller scrapers .....................................................36
7.4. Possible anomalies..............................................................................39
8. DECOMISSIONING AND DEMOLITION.......................................................40
TECHNICAL ENCLOSURES
A. Technical Specifications
B. Connections
C. Wiring diagrams
D. Exploded views and list of spare parts

1. PRESENTATION
SIRIO 500 BANCO - 500 - 600
4
1. PRESENTATION
The SIRIO 500 BANCO - 500 - 600 are dough sheeters of various sizes
and models designed in response to requests from clients.
These machines have been designed and built with modern criteria of
practicality and functionality. They can process the dough, up to very thin
thicknesses, thanks to the synchronised conveyor belts, which avoid
wrinkles in the dough sheet.
They have been designed and constructed to a high standard of quality
and ease of maintenance so they last longer.
The construction of the machine has been undertaken with care: the use
of stainless steel ensures extremely easy cleaning and a long working life
to the product even with its repeated use for cooking foods with a high
level of salt and humidity, etc.
The Manufacturer thanks you for the preference expressed in
purchasing this product. We can confidently assure you that it is a good
choice. Our company has been committed to the manufacture of quality
products for many years. We do not believe in making compromises and
use the best possible materials.
To get the best use out of your new dough sheeter please read the
information contained in this manual carefully.

2. HOWTO USE THIS MANUAL
SIRIO 500 BANCO - 500 - 600
5
2. HOW TO USE THIS MANUAL
The paragraphs marked with this symbol contain indications
essential to safety. They must all be read by installers, the end user
and any employees that use the machine. The manufacturer does not
assume any responsibility for damage or injury incurring as a result
of ignoring the safety criteria outlined in these paragraphs.
This symbol, applied to various points on the machine,
serves to warn the user of the presence of a non-insulated “high
voltage hazard” inside the machine’s casing there being enough
power to constitute a fire risk or to electrocute a person.
The paragraphs marked with this symbol contain important
information to avoid causing damage to the machine. It is in the users
own interests to read these paragraphs carefully.
It is recommended that this installation, instruction and service
manual be kept in close proximity to the equipment so that it can be easily
and quickly consulted. The manual must accompany the equipment if it is
resold as it cannot be considered complete and safe without it.
Take note of the manual code and version shown on the back cover. In
the event that this copy is lost or destroyed, you can order another using
these.
This manual is made up of a number of chapters. They should be
read in their entirety by both installers and service personnel as well as by
the end user to ensure safety of use and to get the best results from this
product.
Some useful indications for the consultation of each chapter are given
below.
Chapter 3 contains the reference standards of the machine and
directions for the proper use of the same.
Chapter 4 contains all the information needed to install the machine.
These are mainly aimed at specialized personnel but should be read by the
end user beforehand so as to predispose the environment where the
machine will be operated for the installation.

2. HOW TO USE THIS MANUAL
SIRIO 500 BANCO - 500 - 600 6
Chapters 5 and 6 are intended for the user who has to learn how to
use the machine. These serve as a guide to the essential operations of
turning on, using and turning off of the machine under safe conditions.
Chapter 7 gives all the information necessary for the cleaning of the
equipment: all those operations that must be carried out by the user to
guarantee that it continues to function under safe, hygienic and sanitary
conditions and continues to give the best results.
Chapter 8 gives directions for dismantling the machine.
The technical annexes contain features related to the specific model of
machine and all values which may be necessary for the selection,
installation and use. This chapter should be used as a point of reference to
check that the way the owner intends to use it is in line with the way the
machine has been designed to operate and ensure that and ensure that
information concerning the precise value of a given measurement or
tolerance of the equipment is available whenever necessary.
This chapter also provides a description of the electrical equipment that
comes with the machine, the exploded of equipment and a list of spare
parts, to facilitate order and replace any damaged parts.
These maintenance operations must be carried out by
specialized personnel.
The Manufacturer reserves the right to update the production series
and instruction manuals without the obligation to update the previous
production series and previously issued instruction manuals.

3. TECHNICAL SPECIFICATIONS
SIRIO 500 BANCO - 500 - 600
7
3. TECHNICAL SPECIFICATIONS
3.1. Identifying the product
This manual refers to the SIRIO 500 BANCO (COUNTERTOP) - 500 -
600 dough sheeters, available in versions with or without variable speed
drive.
3.2. Conformity to European directives
SIRIO dough sheeters carry the following obligatory mark ,
guaranteeing their conforming to the following European directives:
2014/35/CE Low Tension Directive
2014/30/CE Electromagnetic Compatibility Directive
2006/42/CE Machines Directive
1935/2004/CE Regulation for Equipment intended to come into Contact
with Foodstuffs.
2011/65/CE Directive RoHS 2
3.3. Use intended for the product
The SIRIO dough sheeter has been designed exclusively for food use in
order to meet dough lamination requirements. The dough is run through
two opposing rollers, the distance between which can be adjusted, then
back in the opposite direction, several times in order to obtain a sheet of
the desired thickness. Mainly intended for use in pastry shops and
bakeries.
The use to which the product should be put as stated above and the
configurations foreseen for this equipment are the only ones authorized by
the Manufacturer. Do not use these machines in any way other than
that indicated in the instructions provided.
SIRIO are conceived for professional use in the foodservice industry
by trained personnel.
The use intended is only valid for equipment which is in good
structural, mechanical and electrical condition.
3.4. Technical Specifications
For technical specifications refer to the following technical annexes at
the end of this manual:
A. Technical Specifications C. Wiring diagrams

3. TECHNICAL SPECIFICATIONS
SIRIO 500 BANCO - 500 - 600 8
B. Connections D. Exploded views and list of spare parts.

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600
9
4. INSTALLATION
ATTENTION! These installation instructions are for the
exclusive use of personnel qualified for the installation and
maintenance of electrical equipment conceived for professional use
in the foodservice industry and community catering operations. An
installation carried out by unqualified persons could cause damage to
the machine, to people, animals or property.
In addition, where it is necessary to carry out modifications or
adaptations to the electrical systems of the building in which the machine
will be installed, whoever carries out such modifications must certify that
the work has been undertaken according to current “best practices”.
4.1. Checking on delivery
Unless otherwise agreed, the products are carefully packaged in a
robust structure in wood and with a sheet of nylon bubble wrap giving
protection against knocks and humidity during transport. These are
consigned to the freight operator in the best of condition.
We recommend, however, that you to check the packaging on arrival for
any signs of damage. If damage has occurred, have it noted on the receipt
which must be signed by the driver.
Once the equipment has been unpacked, check that it has not suffered
damage. Also check that all the dissembled parts are present.
In the event of damage to the equipment and/or missing parts, bear in
mind that the freight operator can only accept claims within 15 days of
delivery and that the manufacturer cannot be held responsible for damage
incurred to its products during their delivery. We are however, available to
assist you in presenting your claim.
In the event of damage do not try to use the equipment and
consult with professionally qualified personnel.
4.2. Choosing a place for installation
An effective, safe and long lasting functioning of the appliance also
depends on the position in which it is installed. For this reason, it is
advisable to carefully consider where to install the equipment before it is
delivered.
Install the appliance in a dry and easily accessible place both to facilitate
its use and to carry out cleaning and maintenance. The area around the

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 10
equipment must be kept clear. It is particularly important to avoid
obstructing the cooling outlets located on the sides of the machine.
The appliance must be installed at least 1000 mm from the
walls of the room or from other equipment.
A check must be made to ensure that the temperature and relative
humidity never exceed the maximum and minimum values indicted in the
specifications (Technical annexes) even when the machine or other
machines in the room are functioning.
Exceeding these values especially the temperature or the maximum
relative humidity can easily and unexpectedly damage electrical equipment
creating hazardous situations.
4.3. Handling and positioning
The equipment is supplied complete with all its parts in the following
configurations:
- wrapped with bubble wrap and stretch wrap and secured on a pallet
- without wrapping materials, secured on a pallet
- only wrapped with bubble wrap and stretch wrap (no pallet)
- without wrapping materials, in a thick cardboard box secured on a pallet;
- (by sea) in a VCI bag and thick cardboard box secured on a pallet.
The appliance must be offloaded from the transport vehicle using an
appropriate moving equipment. Whilst it is being raised, avoid tugging or
sudden movement. The machine packed on a pallet can be lifted with a
forklift or transpallet by inserting the prongs into the appropriate spaces
(Fig. 4.1).
Fig. 4.1
Make sure that the lifting equipment has a lifting capacity
superior to that of the weight of the load.

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 11
All responsibility for the lifting of loads rests with the person doing the
lifting.
Take care that children do not play with the packaging materials
(e.g., plastic sheeting and Styrofoam): suffocation danger!
In all circumstances, to avoid unpredictable movement, be aware of
the equipment’s centre of mass.
Once the packaging has been removed, in order to lift the machine by itself
(e.g. to move it from the pallet and place it on the ground), insert the forklift
arms on the opposite side from the controls, inside the support points of
the base and as close as possible to them (wheels for 500 and 600, feet
for 500 BANCO); the arms must protrude at least 200 mm from the
opposite side.
The model 600 machines are shipped with the benches dismantled and
packed with the machine body; the cutting unit (optional) is also included in
the same packaging, if ordered. For the assembly of the benches see
paragraph 4.4.
Model 500 BANCO - 500 machines are shipped with benches
assembled and all raised.
Accessories and options are usually packed with the machine.
When moving the machine on the wheels the benches must be
in the lowered position and, if necessary, must be raised (for example
to save space) only at the last moment.
Moving the machine on the wheels with the benches lifted, can
involve a risk of tipping and falling over (e.g. if the machine bumps
against obstacles on the ground or a wheel hits a hole in the floor),
with the consequent risk of hitting people nearby and injuring them.
Before using the machine, lock the wheels (if present) with the
brake levers.

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 12
4.4. Assembly/disassembly of dough sheeter benches (only
for SIRIO 600)
Paragraph 4.4.1 gives the instructions for assembling the benches of a
mod. 600 dough sheeter, which, as seen in par. 4.3, are supplied
disassembled from the machine (albeit in the same packaging).
Paragraph 4.4.2 gives instructions for their disassembly.
The mod. 500 BANCO - 500 machines are instead supplied with benches
assembled; their disassembly and assembly, necessary only for
maintenance interventions (for example to replace the belts), involves
complex operations, which must be performed by highly experienced
mechanical technicians (special/extraordinary maintenance).
Assembly/disassembly of the benches of mod. 600 machines requires two
operators, of which at least one with good assembly experience; the
second person is only needed to help the first to support the bench during
operations. Before starting, lock the support wheels with the brake levers
and wear at least protective footwear with reinforced toe and work gloves
with good abrasion resistance.
To facilitate operations, completely raise the interlocked guards protecting
the entrance of the lamination rollers (see par. 4.5)

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 13
2
4.4.1. Assembling a bench (only for SIRIO 600)
With reference to Fig. 4.2, completely raise the guard ref. 6 (see also par.
4.5) from the side of the bench to be assembled (photo A) and remove the
scraper ref. 7 (par. 7.3 and par. 7.3.2).
Operators must keep the bench horizontal by holding it at points far
enough away to be able to support it easily. While operator X holds the
bench ref. 1, the operator (expert) Y, always supporting the bench, ensures
that the end of the cylinder ref. 3 fits onto the round tab ref. 2, protruding
from the shoulder; he must then push the bench in the direction shown by
the arrow F1, so as to compress the spring (not visible in the figure) that
keeps the round tab ref. 2 pushed in and immediately afterwards (almost at
the same time) move it in the direction shown by the arrow F2, so as to fit
the round tab ref. 5 in the other end of the cylinder ref. 4. Place the bench
in a horizontal position on its support arm, then fit and secure the scraper
ref. 7 (see par. 7.3 and par. 7.3.2).
Fig. 4.2
X
3
1
Y
F1
F2
4
5
6
A
B
7

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 14
2
4.4.2. Disassembly of a bench (only for SIRIO 600)
The bench must be in a horizontal position.
With reference to Fig. 4.3, completely raise the guard ref. 6 (see also par.
4.5) from the side of the bench to be disassembled (photo A) and remove
the scraper ref. 7 (par. 7.3 and par. 7.3.2). Operators must stand at the
sides of the bench and hold it at points far enough apart so as to be able to
easily support it once detached.
Raise the bench slightly so as to avoid resting it on its support arm. While
operator X supports the table ref. 1 on his side, the (expert) operator Y,
while supporting the bench, must push it in the direction shown by the
arrow F1, so as to compress the spring (not visible in the figure) that holds
the round tab ref. 2 in place and immediately afterwards (almost
simultaneously) move it in the direction shown by the arrow F2, in order to
free the other end of the roller ref. 4.
At this point the bench ref. 1 can be removed; place it in a stable position,
taking adequate measures to prevent it from overturning and falling, away
from any risk of being struck or damaged, etc.
Fig. 4.3
X
3
1
Y
F1
F2
4
6
7
A
B
D
C
7

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 15
4.5. Raising and lowering the interlocked guards
Opening the guards is necessary in particular for:
- cleaning the rollers and the innermost part of the belts;
- disassembly and assembly of the scrapers;
- bringing the benches to the raised rest position;
-specific maintenance interventions, such as replacing belts.
By lifting a guard, the associated safety system causes the moving parts
to stop, or prevents any part of the machine from starting, removing
electrical power from the actuators (e.g. motor).
The lowered guards appear as in photo A (Fig. 4.4). When fully lifted they
remain locked in the raised position (photo B).
To lower them, simply push them towards the side opposite the control
side and guide them downwards (photo C) until they are in the position
shown in photo A.
Fig. 4.4
B
A
C

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 16
4.6. How to arrange the benches in the working position or
raised resting position
Wear clean work gloves and safety shoes with reinforced toes.
This can be performed by a single operator only on machines with
benches max. 850 mm in length; otherwise, two people are required to
avoid the risk of injury.
SIRIO 500 BANCO - 500:
To bring a bench ref. 1 (Fig. 4.5) from the position shown in photo A to the
position shown in photo B or photo E:
-remove any rolling pins ref. 2 and lower their supports ref. 3;
-check that the crumb shelf is inserted and secured and that the dough
catcher is pushed in;
-completely raise the guard ref. 4;
-lift the bench ref. 1 (photo B):
for bench length ≤ 850 mm: while the operator holds the table up with
one hand, he should use the other hand to bring the crossbar of the
support ref. 5 to rest on the blocks ref. 6 (photo B);
for bench length > 850 mm: while one operator holds the bench up
with both hands, the second operator should bring the crossbar of
the support ref. 5 to rest on the blocks ref. 6 (photo B).
To make the raised bench more stable (which is strongly recommended in
order to minimise the risk of the bench falling), push the raised bench
further forward (photo C), fit the catch ref. 7 into the slot ref. 8 (photo D),
and check that the catch is secure (photo E).
To bring the bench ref. 1 from the position shown in photo B or photo C,
detail E, to the position shown in photo A, following the precautions
indicated above according to the length of the bench, push it forwards
slightly, release the catch ref. 7 from the slot ref. 8 or release the support
ref. 5 from the blocks ref. 6, accompany the bench downwards making
sure that the bar ref. 5 rests on the lower blocks ref. 9.
In both conditions the bar ref. 5 of the support arm must rest
securely on the blocks ref. 6 or ref. 9 to avoid the risk of the bench
accidentally falling.

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 17
Fig. 4.5
1
4
2
3
6
5
7
8
A
B
C
D
E
9

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 18
SIRIO 600:
To bring a bench ref. 1 (Fig. 4.6) from the position shown in photo A to the
position shown in photo E:
-remove any rolling pins present and lower their supports.
-check that the crumb shelf is inserted and secured and that the dough
catcher is pushed in.
-completely raise the guard ref. 4.
-lift the bench ref. 1 (photo B):
for bench length ≤ 850 mm: while the operator holds the bench up with
one hand, he should use the other hand to bring the crossbar of the
support ref. 5 to rest on the blocks ref. 3 (photos C - D - E)
for bench length > 850 mm: while one operator holds the bench up
with both hands, the second operator should bring the crossbar of
the support ref. 5 to rest on the blocks ref. 3.
To bring the bench ref. 1 from the position shown in photo E, to the
position shown in photo A, following the precautions indicated above
according to the length of the bench, push it forwards slightly, release the
support ref. 5 from the blocks ref. 3, accompany the bench downwards
making sure that the bar ref. 5 rests on the lower blocks ref. 2.
In both conditions the bar ref. 5 of the support arm must rest
securely on the blocks ref. 2 or ref. 3 to avoid the risk of the bench
accidentally falling.
NB Please note that the arrangement shown in photo E is only possible for
benches up to 1400 mm long; longer benches can only rest in the working
position shown in photo A.

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 19
Fig. 4.6
A
B
C
D
E
5
2
3
1
4
5

4. INSTALLATION
SIRIO 500 BANCO - 500 - 600 20
4.7. Crumb shelf and central tray for collecting crumbs and
dust
Under each bench there is an under-bench unit ref. 1 (Fig. 4.7) for
collecting dust and dough crumbs (crumb shelf); it can be removed after
removing the threaded knobs ref. 2, one on each side of the bench
(pictures A - B). When reinserting the crumb shelf, secure it by tightly
screwing in the threaded knobs ref. 2. A tray ref. 3 is also supplied, to be
placed by hand under the sheeting area (photo C).
Fig. 4.7
1
2
3
A
B
C