Gold's Gym GGSY24618.0 User manual

USER’S MANUAL
CAUTION
Read all precautions and
instructions in this manual before
using this equipment. Keep this
manual for future reference.
Serial Number Decal
(under the seat)
Model No. GGSY24618.0
Serial No.
Write the serial number in the space
above for reference.
getgoldsgym.com
To register your product and
activate your warranty today,
go to my.getgoldsgym.com.
For service at any time, go to
getgoldsgym.com/service.
Or call 1-877-776-4777
Mon.–Fri. 6 a.m.–6 p.m. MT
Sat. 8 a.m.–12 p.m. MT
Please do not contact the store.
ACTIVATE YOUR
WARRANTY
CUSTOMER CARE

2
(one on each side)
GOLD’S GYM is a registered trademark of Gold’s Gym International, Inc.
This product is manufactured and distributed under license from Gold’s Gym International, Inc.
This drawing shows the location(s) of the
warning decal(s). If a decal is missing
or illegible, see the front cover of this
manual and request a free replacement
decal. Apply the decal in the location
shown. Note: The decal(s) may not be
shown at actual size.
TABLE OF CONTENTS
WARNING DECAL PLACEMENT
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS..................................................................3
BEFORE YOU BEGIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
PART IDENTIFICATION CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
ADJUSTMENT ............................................................................25
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
MAINTENANCE ...........................................................................28
CABLE DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
EXERCISE GUIDELINES ....................................................................31
PART LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
EXPLODED DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
ORDERING REPLACEMENT PARTS .................................................. Back Cover
LIMITED WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

3
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your weight system before using your weight
system. ICON assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
IMPORTANT PRECAUTIONS
1. It is the responsibility of the owner to ensure
that all users of the weight system are
adequately informed of all precautions.
2. Before beginning any exercise program,
consult your physician. This is especially
important for persons over age 35 or persons
with pre-existing health problems.
3. The weight system is not intended for use by
persons with reduced physical, sensory, or
mental capabilities or lack of experience and
knowledge, unless they are given supervi-
sion or instruction about use of the weight
system by someone responsible for their
safety.
4. Use the weight system only as described in
this manual.
5. The weight system is intended for home use
only. Do not use the weight system in a com-
mercial, rental, or institutional setting.
6. Keep the weight system indoors, away from
moisture and dust. Do not put the weight
system in a garage or covered patio, or near
water.
7. Use the weight system only on a level sur-
face. Cover the floor beneath the weight
system to protect the floor.
8. Inspect and properly tighten all parts each
time the weight system is used. Replace any
worn parts immediately.
9. Keep children under age 13 and pets away
from the weight system at all times.
10. The weight system should not be used
by persons weighing more than 300 lbs.
(136 kg).
11. Wear appropriate exercise clothes while exer-
cising; do not wear loose clothes that could
become caught on the weight system. Always
wear athletic shoes for foot protection.
12. Keep hands and feet away from moving
parts.
13. Always secure the weight stack with the lock
pin and the lock after exercising to prevent
unauthorized use of the weight system
(see LOCKING THE WEIGHT STACK on
page 25).
14. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on the pulleys.
15. Always stand on the foot plate when perform-
ing an exercise that could cause the weight
system to tip.
16. Never release the arms, leg lever, lat bar, or
handle strap while weights are raised. The
weights will fall with great force.
17. Always disconnect the lat bar from the
weight system when performing an exercise
that does not require the lat bar.
18. Over exercising may result in serious injury
or death. If you feel faint, if you become short
of breath, or if you experience pain while
exercising, stop immediately and cool down.

4
all
STANDARD SERVICE PLANS

5
Length: 5 ft. 4 in. (163 cm)
Width: 3 ft. 2 in. (97 cm)
Height: 6 ft. 7 in. (200 cm)
High Pulley Station
Low Pulley Station
Right Side
Left Side
Backrest
Weight
Accessories
Leg Lever
Foot Plate
Seat
Arm
Arm Pin
Leg Lever Pin
Thank you for selecting the versatile GOLD’S GYM®
XRS 50 weight system. The weight system offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal
is to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
weight system will help you to achieve the specic
results you want.
For your benet, read this manual carefully before
using the weight system. If you have questions after
reading this manual, please see the front cover of this
manual. To help us assist you, note the product model
number and serial number before contacting us. The
model number and the location of the serial number
decal are shown on the front cover of this manual.
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Note: The terms “right side” and “left side” are used relative to a person sitting on the seat; they
do not refer to right and left on the drawings in this manual.
BEFORE YOU BEGIN

6
M8 x 58mm Carriage Bolt (87)
M8 x 20mm
Screw (84)
M10 x 65mm Bolt (49)
M10 x 64mm Bolt Set (76)
M10 x 63mm Bolt (75)
M4 x 19mm
Self-tapping
Screw (69)
M6 x 65mm Screw (70)
M8 x 20mm
Shoulder Bolt (65)
M8 x 65mm Bolt (68)
M10 x 20mm
Screw (72)
M10 x 45mm Bolt (81)
M10 x 50mm Bolt (95)
M10 x 77mm Bolt (79)
M4 x 16mm
Self-tapping
Screw (64)
M4 x 13mm
Screw (94)
M4 x 25mm
Self-tapping
Screw (85)
M6 x 16mm
Screw (62)
M10 x 80mm Bolt (67)
M10 x 68mm Bolt (71)
M10 x 25mm
Screw (77)
M8 x 50mm Shoulder Bolt (66)
Use the drawings below to identify small parts used in assembly. The number in parentheses by each drawing is
the key number of the part, from the PART LIST near the end of this manual. Note: If a part is not in the hard-
ware kit, check to see if it has been preattached.
PART IDENTIFICATION CHART

7
M8 Washer (59)
M10 Washer (57)
M8 Locknut
(58)
M6 Washer
(82)
Large Washer (17)
10mm Spacer (61) 13mm Spacer (52)
M12 Nut (13)
M6 Locknut
(33)
M10 Locknut
(56)

8
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Arm Assembly—During this stage you will
assemble the arms and the leg lever.
Cable Assembly—During this stage you will attach
the cables and pulleys that connect the arms to the
weights.
Seat Assembly—During the final stage you will
assemble the seat and the backrest.
• To hire an authorized service technician to
assemble the weight system, call 1-800-445-2480.
• Assembly requires two persons.
• Because of its weight and size, assemble the
weight system in the location where it will be used.
Make sure that there is enough clearance to walk
around the weight system.
• Place all parts in a cleared area and remove
the packing materials. Do not dispose of the
packing materials until assembly is nished.
• For help identifying small parts, see page 6.
• The following tools (not included) may be required
for assembly:
two adjustable wrenches
one rubber mallet
one standard screwdriver
one Phillips screwdriver
Assembly may be easier if you have your own
set of wrenches. To avoid damaging parts, do not
use power tools.
ASSEMBLY
1
1. Go to my.getgoldsgym.com on your
computer and register your product.
• documents your ownership
• activates your warranty
• ensures priority customer support if assistance
is ever needed
Note: If you do not have internet access, call
Customer Care (see the front cover of this
manual) and register your product.

9
3
1
87
Holes
78
2. To make assembly easier, read the information
on page 8. Before you begin, make sure
that you have:
• removed the packaging materials from all
of the parts
• placed all of the parts near you in a
clear area
• located the included grease packet
Identify the two Lower Weight Guides (25), which
have threaded upper ends.
Attach the Lower Weight Guides (25) and
the Stabilizer (2) to the Base (1) with two
M10 x 68mm Bolts (71), two M10 Washers (57),
and two M10 Locknuts (56). Do not tighten the
Locknuts yet.
See the inset drawing. Insert two M10 x 25mm
Screws (77) upward into the Base (1) and into
the Stabilizer (2), and tighten the Screws into the
Lower Weight Guides (25).
Then, attach the Base Foot (19) to the Base (1)
with two M4 x 19mm Self-tapping Screws (69).
2
56
1
71
71
1
77
69
2
25
19
2
57
57
25
Threads
25
Frame Assembly
3. Insert the Front Base (78) into the Base (1).
Note: The Front Base will be attached in step 6.
Then, insert two M8 x 58mm Carriage Bolts (87)
upward into the indicated holes in the Base (1).
Note: Carriage Bolts will be used in the next
step.

10
4. Orient the Lower Upright (20) as shown.
Attach the Lower Upright (20) to the Base (1)
with the two indicated M8 x 58mm Carriage Bolts
(87) and two M8 Locknuts (58). Do not tighten
the Locknuts yet.
5. Orient the Upper Upright (3) as shown.
Insert the Upper Upright (3) into the Lower
Upright (20). Attach the Upper Upright with an
M10 x 65mm Bolt (49), two M10 x 20mm Screws
(72), four M10 Washers (57), and an M10
Locknut (56). Do not tighten the Locknut yet.
4
5
87
58
20
20
1
58
3
72
57
57
57
57
56
49

11
6. Attach the Front Leg (7) to the Base (1) and the
Front Base (78) with two M8 x 20mm Screws
(84). Do not tighten the Screws yet.
Next, hold the Leg Bumper (60) against the
Front Leg (7); orient the Leg Bumper so that
the indicated end is pointing upward. Attach
the Leg Bumper with an M4 x 25mm Self-tapping
Screw (85).
7. Attach the Seat Frame (6) to the Lower Upright
(20) with two M8 x 65mm Bolts (68), two M8
Washers (59), and two M8 Locknuts (58). Do
not tighten the Locknuts yet.
Attach the Seat Frame (6) to the Front Leg (7)
in the same way.
6
7
84
84
85
Up
60
7
1
78
6
68
68
68
59
59
59
59
20
7
58
68
58

12
9. Insert the Weight Selector Cap (23) into the
Weight Selector (24).
Next, orient the Weight Selector (24) so that
the pin is in the position shown, and insert the
Weight Selector into the eight Weights (22).
Orient the remaining Weight (22) so that the
pin hole is in the position shown, and slide the
Weight onto the Lower Weight Guides (25).
9
22
22
25 25
23
24
Pin
8. Slide the two Weight Bumpers (27) onto the
Lower Weight Guides (25).
Next, orient eight Weights (22) so that the pin
holes are in the position shown, and slide the
Weights onto the Lower Weight Guides (25).
8
27
22
25
Pin
Hole
Pin
Holes

13
11. Apply grease to the barrel of an M10 x 64mm
Bolt Set (76).
Orient the Leg Lever (8) so that the welded
support is on the side shown.
Attach the Leg Lever (8) to the Front Leg (7) with
the M10 x 64mm Bolt Set (76). Make sure that
the barrel of the Bolt Set is inserted through
both sides of the bracket on the Front Leg.
11
76
76
Grease
Welded
Support
7
8
10. Tighten the two Upper Weight Guides (21) onto
the Lower Weight Guides (25).
Next, attach the Top Frame (4) to the Upper
Upright (3) with two M8 x 65mm Bolts (68), two
M8 Washers (59), and two M8 Locknuts (58). Do
not tighten the Locknuts yet.
Next, attach the Top Frame (4) to the Upper
Weight Guides (21) with two M10 x 25mm
Screws (77).
Then, tighten the two M8 Locknuts (58).
See steps 2, 4, 5, 6, and 7. Tighten the M10
Locknuts (56), the M8 Locknuts (58), and the
M8 x 20mm Screws (84) used in these steps.
10
4
3
58
77
59
59
68
58
25
21
Arm Assembly

14
12. Apply grease to an M10 x 77mm Bolt (79).
Orient the Pivot Frame (5) so that the welded
pins are on the side shown. Attach the Pivot
Frame to the Top Frame (4) with the M10 x
77mm Bolt (79) and an M10 Locknut (56). Do
not overtighten the Locknut; the Pivot Frame
must pivot easily.
Attach the two Arm Pins (40) to the Pivot
Frame (5) with two M4 x 19mm Self-tapping
Screws (69).
Insert the Arm Pins (40) into the two holes in the
Upper Upright (3).
12
Grease
Holes
5
56
79
69
69
3
40
40
Pins
4
13. Apply grease to an M8 x 50mm Shoulder
Bolt (66).
Attach a Cable Pivot (39) to the Left Arm (10)
with the M8 x 50mm Shoulder Bolt (66) and an
M8 Locknut (58).
Next, wet the inside of a Large Foam Pad (42)
with soapy water. Slide the Large Foam Pad
onto the Left Arm (10).
Then, attach a Handle (11) to the Left Arm (10)
with two M10 x 25mm Screws (77) and two M10
Washers (57).
Assemble the Right Arm (9) in the same way.
13
11
10
39
57
77
66
58
9
42
Grease

15
14. Apply grease to an M10 x 80mm Bolt (67) and to
two Arm Bushings (44).
Attach the Right Arm (9) to the Pivot Frame (5)
with the M10 x 80mm Bolt (67), the two Arm
Bushings (44), and an M10 Locknut (56). Do not
overtighten the Locknut; the Right Arm must
pivot easily.
Attach the Left Arm (10) to the Pivot Frame
(5) in the same way.
14
10
9
44
56
5
44
Grease
Grease
15. IMPORTANT: See the CABLE DIAGRAM on
page 29. Cut along the dotted line, and lay
the CABLE DIAGRAM beside this manual for
reference while you assemble the cables and
the pulleys.
Identify the Arm Cable (54).
Apply grease to an M8 x 20mm Shoulder
Bolt (65).
Attach the Arm Cable (54) to the indicated Cable
Pivot (39) with the M8 x 20mm Shoulder Bolt
(65) and an M8 Locknut (58).
65
54
39
Grease
15
58
67
Cable Assembly

16
56
3
46 50 41
75
54
41
16
18. Route the Arm Cable (54) over a V-pulley (46).
Attach the V-pulley (46), a Cable Trap (50),
and two Full Guards (41) to the Upper Upright
(3) with an M10 x 63mm Bolt (75) and an M10
Locknut (56).
Make sure that the Cable Trap (50) is oriented
to hold the Arm Cable (54) in the groove of
the V-pulley (46).
17. Route the Arm Cable (54) under a Pulley (48).
Attach the Pulley (48) and two Half Guards (43)
to the Double U-bracket (63) with an M10 x
45mm Bolt (81) and an M10 Locknut (56). Make
sure that the Half Guards are on the outside
of the Double U-bracket as shown.
48
43
43
63
81
56
54
17
18
56
3
46
50
41
75
54
41
16. IMPORTANT: Identify the two V-pulleys
(46), the nine Pulleys (48), and the two Thin
Pulleys (47).
Tip: It may be helpful to refer to the
EXPLODED DRAWING near the end of
this manual to identify the locations of the
pulleys.
Route the Arm Cable (54) over a V-pulley (46).
Attach the V-pulley (46), a Cable Trap (50),
and two Full Guards (41) to the Upper Upright
(3) with an M10 x 63mm Bolt (75) and an M10
Locknut (56).
Make sure that the Large Cable Trap (50) is
oriented to hold the Arm Cable (54) in the
groove of the V-pulley (46). 48 47
46

17
19. Apply grease to an M8 x 20mm Shoulder
Bolt (65).
Attach the Arm Cable (54) to the indicated Cable
Pivot (39) with the M8 x 20mm Shoulder Bolt
(65) and an M8 Locknut (58).
19
58
65
20. See the CABLE DIAGRAM. Identify the Low
Cable (53).
Route the Low Cable (53) through the Leg Lever
(8) and the Front Leg (7). Make sure that the
eyelet end of the Low Cable is in the location
shown.
Attach a Pulley (48) inside the Leg Lever (8),
above the Low Cable (53), with an M10 x 68mm
Bolt (71), two M10 Washers (57), two 13mm
Spacers (52), and an M10 Locknut (56).
21. Attach a Pulley (48) inside the Front Leg (7),
above the Low Cable (53), with an M10 x 68mm
Bolt (71), two M10 Washers (57), two 13mm
Spacers (52), and an M10 Locknut (56).
20
8
7
53
52
Eyelet
52
57
57
48
71
56
21
56
753
52
52
57
57
48
71
Grease
39
54

18
22. Route the Low Cable (53) under a Pulley (48)
and through the Lower Upright (20).
Attach the Pulley (48) inside the Lower Upright
(20) with an M10 x 68mm Bolt (71), two M10
Washers (57), two 13mm Spacers (52), and an
M10 Locknut (56).
23. Route the Low Cable (53) over a Pulley (48).
Attach the Pulley (48) and two Half Guards (43)
to the Double U-bracket (63) with an M10 x
45mm Bolt (81) and an M10 Locknut (56). Make
sure that the Half Guards are on the outside
of the Double U-bracket as shown.
22
56
20
53
52
52
57
57
48
71
23
53
48
24. Route the Low Cable (53) under a Pulley (48).
Attach the Pulley (48) and two Half Guards (43)
to the Base (1) with an M10 x 45mm Bolt (81)
and an M10 Locknut (56). Make sure that the
Half Guards are on the outside of the bracket
as shown.
24
53
43
1
43
81
56
Bracket
63
43
81
43
56
48

19
26. See the CABLE DIAGRAM. Identify the High
Cable (55).
Route the High Cable (55) upward through the
Top Frame (4) and over a Pulley (48). Make
sure that the eyelet end of the High Cable is
in the location shown.
Attach the Pulley (48) inside the Top Frame
(4) with an M10 x 68mm Bolt (71), two M10
Washers (57), two 13mm Spacers (52), and an
M10 Locknut (56).
27. Route the High Cable (55) over a Thin Pulley
(47) and downward through the Top Frame (4).
Attach the Thin Pulley (47) inside the Top Frame
(4) with an M10 x 68mm Bolt (71), an M10
Washer (57), and a 10mm Spacer (61). Make
sure that the Thin Pulley does not fall out of
the Top Frame while you complete steps 28
and 29.
Note: Another Thin Pulley (not shown) will be
installed inside the Top Frame (4) with the same
M10 x 68mm Bolt (71) in step 29.
25. Attach the Low Cable (53) to the U-bracket (45)
with an M6 Washer (82) and an M6 Locknut (33).
See the inset drawing. Do not overtighten the
M6 Locknut (33); it should be threaded onto
the end of the Low Cable (53) so that only
two threads are showing above the Locknut.
25
26
27
33
45
82
53
56 4
55
52
Eyelet
57 48
4
55
61 57
47
71
71
53
45
33
57
52

20
28. Wrap the High Cable (55) under a Pulley (48).
Attach the Pulley (48), a Cable Trap (50), and
two Half Guards (43) to the upper hole in the
U-bracket (45) with an M10 x 50mm Bolt (95)
and an M10 Locknut (56).
Make sure that the Cable Trap (50) is oriented
to hold the High Cable (55) in the groove of
the Pulley (48) and that the Half Guards (43)
are on the outside of the U-bracket (45).
30. Route the High Cable (55) over a Pulley (48) and
downward through the Top Frame (4).
Attach the Pulley (48) inside the Top Frame
(4) with an M10 x 68mm Bolt (71), two M10
Washers (57), two 13mm Spacers (52), and an
M10 Locknut (56).
29. Route the High Cable (55) upward through the
Top Frame (4) and over a Thin Pulley (47).
Attach the Thin Pulley (47) inside the Top Frame
(4) with the M10 x 68mm Bolt (71) used in step
27, a 10mm Spacer (61), an M10 Washer (57),
and an M10 Locknut (56).
28
29
30
95
50
56
43
55
47
71
71
4
61
57
56
55
52
52
48
57
457
56
43
45
48
55