Goldmedal 3015 Series User manual

Part No. 69016
© 2021 Gold Medal Products Co.
Instruction Manual
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
X-15 Stainless Steel
Whirlwind
Model No. 3015 Series

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 2
gmpopcorn.com
SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning.
008_012221
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
Floss head rotates at high speeds. Operator MUST keep hands and face
clear of the floss head to avoid injury. Operator must wear eye protection.
Keep all spectators at a reasonable distance, and use a Floss Bubble for
added customer protection.
015_062714
WARNING
Keep all foreign objects out of floss head. To avoid eye injury, DO NOT fill
floss head with sugar while the head is on and rotating.
016_010914
WARNING
Burn Hazard. DO NOT touch spinner head. Allow to cool before cleaning or
servicing. Avoid contact with molten sugar.
006_092414
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 3
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WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_060215
WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
DO NOT install equipment in an area where a water jet is used.
Unit to be installed in locations where ambient temperatures are between a minimum of
5°C (41°F) and a maximum of 55°C (131°F).
Unit to be installed in locations where it can be overseen by trained personnel.
Install unit on a level surface.
Unit is for cotton candy.
Note: Improvements are always being made to Gold Medal’s equipment. This
information may not be the latest available for your purposes. It is critical that you
call Gold Medal’s Technical Service Department at 1-800-543-0862 for any
questions about your machine operations, replacement parts, or any service
questions. (Gold Medal Products Co. does not assume any liability for injury due to
careless handling and/or reckless operation of this equipment.) General images
may be used in manual for reference only.

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 4
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INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold
Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Setup
Your new floss machine unit is completely assembled and tested at the factory. Remove all
packing material and tape before starting operation.
1. You MUST remove the 4 shipping brackets placed around the motor mount casting
before operation. To do so, remove the bolts that hold the brackets in; this can be done
with any wrench or socket. Failing to do so may result in damage to your floss
machine or in personal injury.
2. Make sure the floss ribbon (heating element) located inside the head assembly has not
shaken out of the band during transportation. If the ribbon is out of the band, push it
back into place manually.
Bands
Shipping Brackets
(Remove all 4)
Floss Ribbon seen
correctly sitting in
the bands.

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
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Electrical Requirements
The following power supply must be provided (reference unit Data Plate for Wattage requirement):
3015A, 3015PE:120 V~, 60 Hz
3015AX, 3015AXA: 220-230 V~, 50/60 Hz
Potential Electrical Variations: 220 V~, 60 Hz
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning.
008_012221
A certified electrician must furnish sufficient power for proper machine operation and install any
supplied receptacle (reference unit Data Plate for model specific Volts AC, Hertz, and Wattage
requirements). We recommend this equipment be on a dedicated and protected circuit. Failure
to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal
Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of
extension cords is not recommended due to safety concerns, and may cause sacrificed and/or
reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.
Before You Plug In Machine
1. Make sure all machine switches are OFF before plugging equipment into receptacle.
2. Make sure wall outlet can accept the grounded plugs (where applicable) on the power
supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent
electrician inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
5. Install unit in a level position.
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.
039_080614

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
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Whirlgrip Floss Stabilizer
Installation Instructions
Unit must be OFF, and cool to install Floss Stabilizer. Place Floss Pan on unit and install Whirl
Grip Floss Stabilizer (Item No. 3010) as shown below. Kit includes: Floss Stabilizer/screening
(P/N 43032), and (6) Whirlgrip Clips (P/N 77470). Clips are designed to provide air space
between screening and floss pan.
Step 1: Place Whirl Clips
over rim of pan with hooks
facing inside.
Step 2: Hang Stabilizer on top,
up facing hook. Screening should
be about flush with top of pan.
Step 3: Gently pull screening
down and attach to bottom,
down facing hook.
Step 4: Repeat for all clips keeping equal spacing around pan (number of clips varies by model).
Allow air space between pan and screening for proper operation.
Allow air space for
proper operation.
Top View of Floss Pan

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
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OPERATING INSTRUCTIONS
Controls and Their Functions
MAIN SWITCH (Motor Switch)
Turns motor “ON” or “OFF” and supplies voltage to the heat switch.
HEAT SWITCH
Turns voltage to the heating element (ribbon) “ON” or “OFF”.
HEAT CONTROL KNOB
Increases or decreases power to heating element (ribbon) using a graduated dial.
Main Switch
(Motor Switch)
Heat Switch
Heat Control Knob

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
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Sugar for Your Candy
Ready to Use Flossugar
Our ready to use Flossugar is the preferred sugar for your new cotton candy machine; however
100% pure cane or beet sugar will do just fine. Our Flossugar gives you good rich colors, and
great flavors, too. It is packed in handy half-gallon sealed cartons, with an E-Z pour spout for
filling your machine. Flossugar comes in many flavors, and you can easily change flavors for
greatest variety, and best sales.
Mix Your Own
If you want to mix your own use our Flossine®, please follow our directions. If you want a deeper
color slightly dampen the mixed sugar. Use a tablespoon of water per five pounds of sugar,
sprinkle water over sugar, and mix well. DO NOT USE EXCESS COLOR! Too much color will ruin
the ribbons on your machine and could create a bitter taste to the candy. There is a limit as to
how dark you can make cotton candy. That’s because cotton candy is 98% air, and we cannot
color the air.
Sugar Considerations
Today 99% of the sugar manufactured is extra fine granulated, which does have some small
particles which can slip thru the ribbons without being melted. If this becomes objectionable, you
can seek out medium coarse or sanding sugars. The larger crystal size will require a little more
heat to melt.
Today we see some free flowing sugars for restaurants. Free flowing sugars contain cornstarch
which will burn onto your ribbons clogging them rapidly. We have also seen some off-brand
sugars that are a blend of sugar and dextrose or corn syrup. This product makes very poor
cotton candy. Please make sure you get good sugar for your cotton candy machine.

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
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HEAT CONTROL SETTINGS TEST
Settings Test
CAUTION
Floss head operates at high speeds. Operator MUST keep
hands and face clear of the floss head to avoid possible
injury. Keep all spectators at a reasonable distance, and
use a Floss Bubble for added customer protection.
1. Follow the guidelines described on page 4 for supplying power to machine.
2. With Main Switch still off, fill floss head. Always fill it 90% full with sugar. This 90%
level is necessary to obtain a balanced condition in the floss head. DO NOT OVERFILL!
Excessive vibration will occur if overfilled. Before turning the power on, manually turn
the head to balance out the sugar. This will eliminate excessive vibration of the head.
Important: NEVER add sugar when motor is running.
3. Turn the Main Switch and Heat Switch “ON”.
4. Turn the Heat Control Knob clockwise to maximum setting to initiate the fastest
possible warm up.
5. The machine should start making floss in a few seconds. When the unit starts making
floss, you must reduce the heat setting. Turn the Heat Control Knob counter clockwise
to eliminate smoking. If you operate the unit at "startup" setting, you will carbonize
the ribbon.
CAUTION
Never operate the equipment for a prolonged period of
time with the HEAT CONTROL in a position that causes
the sugar to smoke. This will result in excessive
carbonization of the ribbon (heat element). If you smell
burning sugar or see smoke, reduce the heat.
6. Once you find the ideal setting for the HEAT CONTROL, operate with the setting near
this position each time. The machine will automatically adjust to keep the power to
the head constant during incoming voltage changes from the power source.
7. When the floss head needs to be refilled with sugar, or to stop the machine, turn the
Heat Switch OFF and allow the motor to run for a few seconds to start cooling down
the floss head, then turn the Motor & Master Switch OFF.
When completing operation for the day (or any prolonged period), follow the instructions
in the Shutdown Procedure/Cleaning and Care section of this manual.

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 10
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Making Floss
Pick a cone, if it sticks in the stack of cones, twist it off the stack.
CAUTION
Keep hands away from spinning head!
031_021914
Hold an inch or two of the pointed end of the cone between two fingers and a thumb. With a light
flicking action, roll cone in the web of floss building up in the pan. Lift the cone up with the ring
of floss attached and rotate the cone to wrap the floss. DO NOT roll floss while the cone is inside
the pan. This will pack the floss too tightly. See steps 1 thru 8 shown below.
If the floss fails to stick to the cone, pass the cone near the spinner head to pick up a “starter” of
melted sugar. Lift the cone out of the pan and wrap the floss with a "figure eight" movement of
the hand. This leaves giant pockets and makes the final product appear larger. Make sure room
humidity is not too high, or product will be "heavy".
1. Grip cone as shown.
2. Break into web of
floss with the cone.
3. Wind the sugar onto
the cone.
4. Lift web of floss from
the pan and roll onto
the cone.
5.
6.
7.
8.
WARNING
•DO NOT PUT HANDS OR OBJECTS IN ROTATING SPINNER HEAD.
•DO NOT FILL SPINNER HEAD WITH SUGAR WHILE IT IS ROTATING.
•WEAR EYE PROTECTION.
•DO NOT PUT HANDS NEAR ROTATING SPINNER HEAD.
•USE FLOSS CONE TO COLLECT COTTON CANDY.
032_021914

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 11
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FLOATER ADJUSTMENTS
In operation, the floss will collect on the FLOSS STABILIZER. If the floss collects “low” on the
stabilizer, twist the front (leading) edge of the leather floaters down. You get more lift and the
floss will collect higher.
Form leather floaters as shown below. This creates a lifting action to float the floss higher on the
outside wall of the floss pan.
Shut Down Procedure
When completing operation for the day (or any prolonged period), run all the sugar out of the
floss head. When empty, turn the heat to highest position for approximately one minute to
“clean” the band by baking off remaining sugar. NEVER put water in the floss head.
Cleaning Instructions
Unplug the machine and wait for the floss head to cool down to room temperature. Wipe all
surfaces with a clean, damp cloth.
Take pan and accessories to sink to clean with soap and water then rise and allow to dry. DO
NOT use oven cleaners or abrasive materials as they will damage parts of machine.
Rotation
Leather Floater
Leading Edge of
Leather Floaters
seen twisted down

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 12
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Floss Bands and Ribbons
Gold Medal Floss Bands are designed to give long life and trouble-free service with little care.
DO NOT scratch the band. Gold Medal Floss Ribbons (heat elements) are made of nickel wire
with insulation at the terminal point and on the lead wires. They are designed to be as reliable as
the bands; however, the ribbons must be handled carefully. DO NOT stretch the ribbon or it will
not function properly.
Disassembly and Removal of Floss Band
1. Unplug the machine from the power source and allow floss head to cool completely.
2. Remove all sugar from the head of the machine before disassembling. If needed,
carefully turn the machine on its side and shake the sugar out.
3. Remove the four spinner cap retainer screws and spinner cap. In some cases, the
sugar has caused the cap and band to stick together. Applying gentle pressure with the
heel of the hand should free the parts for removal.
4. Remove the nylon acorn nut, lock nut, and terminal guard.
5. Remove the element lead wire retaining screws (using a 1/4” (9.5mm) nut driver),
which fasten the element lead wires to the terminals. This will allow the band and
ribbon(s) to be removed. DO NOT PULL OR STRETCH RIBBON(S) TO REMOVE. (See
appropriate reassembly section for reconnecting element leads.)
6. If there is excessive sugar buildup, soak the band and ribbon(s) in hot water until the
sugar dissolves. When the sugar has been removed, tap the band in the palm of your
hand to loosen the ribbon(s) for removal.
Single Ribbon View
Floss Band
Element Lead
Wire and
Retaining Screws
Floss Ribbon
(Heating Element)
Double Ribbon View
Nylon
Acorn Nut
Lock Nut
Terminal Guard
General images shown for reference, Models may vary.
Reference next page for
reassembly instructions.

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
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7. Inspect, then clean or replace the band and ribbon(s). The primary reason for ribbon
replacement is carbon build up inside the ribbon; an additional hot water soak may
help remove some of the carbon buildup.
8. When the sugar has been removed, allow the band and element(s) to air dry overnight.
Note: For models with separate heat and motor switches, the best way to dry the floss
head after reassembly is to spin it dry for 10 minutes WITHOUT HEAT (use
motor switch only).
Reassembly of Floss Band – Units with Terminal Assemblies
1. Reinstall band and ribbon(s) on the spinner head; ALWAYS attach one ribbon element
lead to each terminal assembly (see below; units with terminal jumper see next section).
2. Reassemble terminal guard, lock nut, and nylon acorn nut.
3. When reinstalling the spinner cap, DO NOT OVERTIGHTEN SCREWS. Initially snug
down each screw evenly, be careful not to over apply pressure on any single point and
crack the band coating. Once snug, tighten all screws evenly to secure spinner cap to
floss head.
Terminal Assemblies
INCORRECT
DO NOT connect both ribbon
element
leads to the same terminal assembly.
CORRECT
Connect ONE ribbon element lead
to EACH terminal assembly.
General double ribbon view shown for reference, Models may vary.
Double Ribbon Floss Head with Terminal Assemblies

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 14
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Reassembly of Floss Band – Export Units with Terminal Jumper
1. Reinstall band and ribbon(s) on the spinner head; for each element, ALWAYS attach
one element lead to a brass stud, and one lead to a stainless steel screw as shown in
image below. ALWAYS attach Jumper to the stainless steel screws.
2. Reassemble terminal guard, lock nut, and nylon acorn nut.
3. When reinstalling the spinner cap, DO NOT OVERTIGHTEN SCREWS. Initially snug
down each screw evenly, be careful not to over apply pressure on any single point and
crack the band coating. Once snug, tighten all screws evenly to secure spinner cap to
floss head.
Double Ribbon - Export Floss Head with
Terminal Jumper
Brass Studs
Stainless Steel
Screw
Jumper
(ALWAYS attach to the
Stainless steel screws)
Stainless Steel
Screw
Ribbon Element
Leads
Ribbon
Element
Leads

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 15
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TROUBLESHOOTING
Low Production
•Check for excessive carbon on the ribbons. Follow the instructions for removing and
cleaning band and ribbon if needed.
•Check heat control for correct setting.
•Check the line voltage. A primary reason for low production and poor equipment
performance is low line voltage. Have an electrician check the line voltage and add
new lines for all of the various equipment you have plugged into the electric circuit if
there is not enough current for the requirement listed on the equipment nameplate.
•Check the ribbons. For machines with two ribbons, one burned out or shorted ribbon
will cut production in half.
•Foreign objects in the head assembly may short out a ribbon or cause an out-of-
balance condition.
Excessive Smoke
•Check heat control setting. After warm up, equipment should make good floss at a
reduced setting. Never let the machine operate with the heat so high it produces
smoke or if you can smell burned sugar. This condition quickly fills the ribbon with
carbonized sugar.
•Check the product mixture being used. For best results, use nothing with a cornstarch
base.
•Check the band and ribbon for excessive sugar build up and remove if needed as
described on page 11 of this manual.
Excessive Vibration
•If the equipment is new, verify that shipping bolts have been loosened and packing
materials were removed from the machine.
•When adding sugar to the floss head, always fill it 90% full to obtain a balanced
condition in the head and eliminate vibration. DO NOT add sugar with motor running!
•Check for stretched or uneven suspension springs.
•Run the sugar completely out, then check for foreign objects or sugar lumps in the
head assembly.

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 16
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THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY
MAINTENANCE INSTRUCTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning.
008_012221
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY
FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH
ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.
027_010914

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 17
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HOW TO CHECK A TRIAC
1. Set the multimeter for ohms or continuity.
2. Disconnect all machine leads from the triac.
3. Connect the positive ohmmeter lead to MT2 and the negative lead to MT1. The ohmmeter
should indicate no continuity (OL) through the triac.
4. Using a separate jumper lead, connect the gate of the triac to MT2. The ohmmeter should
indicate continuity. (less than 100 ohms)
5. Reconnect the triac so MT1 is connected to the positive ohmmeter lead and the negative
lead to MT2. The ohmmeter should indicate no continuity (OL) through the triac.
6. Using a separate jumper lead, connect the gate of the triac to MT2. The ohmmeter should
indicate continuity. (less than 100 ohms)
Triac - Top View

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 18
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ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or
parts list. (General images may be used in manual for reference only.)
2. Use only approved replacement parts when servicing this unit.
3. When ordering, please include part number, part name, and quantity needed.
4. Please include your model number, serial number, and date of manufacture (located
on the machine nameplate/data plate) with your order.
5. Address all parts orders to Parts Department, Gold Medal Products Co., 10700
Medallion Drive, Cincinnati, Ohio 45241-4807
or place orders by phone or online:
Phone: [phone]
[phone]
Fax: [phone]
[phone]
E-mail: [email protected]
Web Page: gmpopcorn.com

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 19
gmpopcorn.com
Exterior View
Item Part Description Qty.
Part Number
3015A
3015PE
3015AX
3015AXA
1
5 IN SPINNER HEAD COMPLETE
1
42389
42389PE
42389EX
42325EX
2
BRUSH COVER
2
42008NM
42008NM
42008NM
42008NM
3
MOTOR CASTING
1
42034
42034
42034
42034
4
PAN SUPPORT
4
42049
42049
42049
42049
5
BELL HOUSING SEAL
1
48787
48787
48787
48787
6
BELL HOUSING SEAL RETAINER
4
42505
42505
42505
42505
7
RUBBER FEET 3/4IN HIGH
8
47155
47155
47155
47155
8
NAME & INSTRUCTION PLATE
1
48652
48652
48652EX
48652EX
9
HANDLE
1
67069
67069
67069
67069
10
STRAIN RELIEF SR7W-2
1
67060
67060
67060
67060
11
POWER SUPPLY CORD
1
87085
87085
42369
42369
12
RUBBER PAD
4
75243
75243
75243
75243
13
SUPPORT ANGLE, SHIPPING
4
48019
48019
48019
48019
14
1/4-20 X 1 HHC GR2 ZINC
4
41903
41903
41903
41903
15
MED SPLIT LOCK WASHER 1/4
4
74526
74526
74526
74526
16
5/16 ACORN NUT
4
77610
77610
77610
77610
17
5/16 WASHER
8
74134
74134
74134
74134
18
SUSPENSION SPRING
4
20006
20006
20006
20006
19
5/16 FLANGE NUT
4
49317
49317
49317
49317
16
17
18
19
9
7
10
11*
3
7
12
2
4
14, 15
1
8
13
5
6
*CAUTION: If supply
cord is damaged, it
must be replaced by
Gold Medal Products
Co., its service agent,
or similarly qualified
persons in order to
avoid a hazard.

X-15 Stainless Steel
Whirlwind Model No. 3015 Series
Page 20
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Front Panel
3015A,
3015PE
3015AX 3015AXA
1SWITCH, LIGHTED ROCKER GR 242798 42798 42798
2ROCKER SWITCH COVER 248786 48786 48786
3VOLTMETER 142411 55470A 55470A
4KNOB, PAKTRONIC CONTROL 140793 40793 40793
Qty.
Part Description
Item
Part Number
1 2 3 4