Goldmedal Pop-O-Gold User manual

Part No. 41490
Revised: November 2007
Pop-O-Gold
32oz. Popcorn Machine
Instruction Manual
For Domestic Models Manufactured after December 2004
Cincinnati, OH 45241-4807 USA

Pop-O-Gold
For models made after 12/04
2
Table of Contents
I. Safety Precautions………………………………………………………………………. 3
II. Installation Instructions………………………………………………………………... 4
III. Operating Instructions………………………………………………………………… 5-6
Setting the Amount of Popping Oil
Model 2257, March 2003 – current……………….………………………. 7
Preventing and Troubleshooting Oil Delivery Issues………………………….…8-10
IV. Cleaning Instructions……………………………………………………...…………… 11
V. Maintenance Instructions……………………………………………………………….12
Electronic Temperature Control……………………………………………13
Troubleshooting………………………………………………………….…..14
Ordering Spare Parts………………………………………………………..15
VI. System Parts Location Guide………………………………………………….………..16
Figure 1: Dome Assembly………..……………………………………….………17-18
Figure 2: Cabinet Base and Doors……………………………………….………19-21
Figure 3: Cabinet Interior–Ceiling………………………………………...…….22-23
Figure 4: Motor Plate Assembly………………………………………..………..24-25
Figure 5: Kettle Shell Components…………………………………………….….26
Figure 6: Kettle Bottom…………………………………………………………….27
Figure 7: Lid and Agitator Assembly……………………………………………28-29
Figure 8: Kettle Lead-In Cord Assembly…………………………………………30
VII. Electrical Schematic…………………………………………………………………….31
VIII. Warranty………………………………………………………………………………...32

Pop-O-Gold
For models made after 12/04
3
SAFETY PRECAUTIONS

Pop-O-Gold
For models made after 12/04
4
INSTALLATION INSTRUCTIONS
Note: Make sure to have all employees watch the Popper Set-Up Video, and read
instruction manual thoroughly, before operating this machine. The video is located inside
the corn bin, (Drawer in the base of the popper) along with the instruction manual.
CHECKING SHIPMENT
Unpack all cartons and check thoroughly for any damage that may have occurred during transit.
Damage claims should be filed immediately with the transportation company. Gold Medal is not
responsible for damage that occurs in transit.
Electrical Requirements
Domestic models only: 120v/208v or 120v/240v 60 Hz.
A 30 amp – 4 wire wall receptacle is shipped with each machine. This receptacle will accept the
attachment plug on the popper and must be used. Your electrician must furnish sufficient current for
proper operation of your machine. We recommend this popper be on a dedicated and circuit
protected line. (note: The Pop-O-Gold “uses” both “hot to neutral” legs, 120v. The machine does not
“use” the 208v or 240v, “hot to hot” connection.
Domestic - 120/208V or 120/240V, 60 HZ
Note: Fire suppression components are in accordance with ANSUL R-102 specifications.
FINAL PREPARATIONS
The popcorn machine was adjusted, inspected, and tested before it left the factory. After
the machine has been installed, mount the kettle assembly in the hanger arms and plug
in the kettle lead-in cord. Tighten the ring on the kettle lead-in plug.
Connect the clear oil line from the pump to the aluminum line from the popper with the
supplied hose clamp. Connect the 6 pin connector from the popper to the receptacle on
the oil pump. Both Bucket pump (2114) and Bag-in-a-Box pump (2257) have the same
receptacle.
The Bag-in-Box oil pumps are pre-calibrated before leaving the factory, however, should
the oil setting need to be adjusted – see page 7 of this manual. The proper amount of oil
for the 32oz. Pop-O-Gold is between 8oz. and 9.6oz.
To check for proper amount of oil, and assure oil is liquid, dispense a “shot” into the
measuring cup that is provided with the machine.

Pop-O-Gold
For models made after 12/04
5
OPERATING INSTRUCTIONS
CONTROLS AND THEIR FUNCTIONS
LIGHT SWITCH
Operates on all the lights, interior and dome, on your popcorn machine.
WARMER SWITCH
Operates the forced air popcorn crisping system.
KETTLE HEAT SWITCH
Operates the heating elements in the popping kettle.
KETTLE MOTOR AND EXHAUST SWITCH
Operates both the kettle agitator motor, and the exhaust blower. The exhaust blower is only required
when popping corn.
OIL SYSTEM MASTER SWITCH
Sends power to the oil pump. (Either the Bucket Pump or Bag-in-a-Box models) The warmer/blower
on the oil pump is activated, as well as the heated line kits (If provided / purchased separately). The
warmer/blower on the oil pump will keep coconut popping oil liquid if the doors on the base are kept
closed. It may be desirable to keep this switch on at night, if you have problems keeping the coconut
oil liquid. Coconut oil will congeal at temperatures below approximately 76º F [24º C].
“RED” OIL DISPENSE MOMENTARY SWITCH
When pushed, will dispense the pre-set amount of oil into the kettle.
YELLOW LIGHT & AUDIBLE SIGNAL (LOAD – DUMP)
Alerts the operator to:
1. Load the corn and oil or
2. Dump the popped corn from the kettle or
3. Turn off the kettle heat switch if they are done popping corn
PASS THRU SWITCHES (IF EQUIPPED)
Has double switches for the kettle heat, motor, and oil on the front side and the operator side of
popper.
FLEXI-POP SWITCH (IF EQUIPPED)
Changes energy to kettle for the load switch from 32 oz to 18 oz. It will automatically adjust the oil
amount on the 2257D model of oil pump. The Blue light & the Blue cup are for the 32 oz and the
Red are for the 18 oz.
SALT-SWEET SWITCH (IF EQUIPPED)
Changes the temperature setting to 50ºF lower for the sweet option.