Graco 200 Series Operation manual

307 - 694
This manual contains IMPORTANT Rev R
Supersedes P
WARNINGS and INSTRUCTIONS
GRACO
READAND RETAIN FOR REFERENCE
a
SERIES 200 H E
NOTE: See pages4,5,and6for Hose Reel partnumbers,
descriptions, and maximum working pressure
information.
TWO REEL BANK SHOWN
WITH ACCESSORY ENCLOSURES
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440 - 1441
@COPYRIGHT 1985. GRACO INC.

Page Sectlon Page Section
3 Warnings 14 Installation
Importantinformationonhowloreduce
the riskof
HOW to insall hose reels, adjust reel spring ten -
injurywhen usingthis equipment. sion, and install hosereelenclosures.
4 Hose Reel ModelChart
4 Open Hose Reel Assemblies
Modelorder numbersfor reel assemblies.
6 Enclosed Hose Reel Assemblies
17 Maintenance
How to lubricatethe reel. increasespringtension
andreplace
a service be.
How to repair the swivel, reelspringand latch.
18 Repalr
7 Hose Reel Assemblies - Parts Lists
20 Bare Hose Reel - PartsLists & Drawlngs
identifies comwnents received with each hose
Parts listsand drawingsfor barehosereds. only.
~~ ~~~ ..
reel assembly. Use these parts lists to order
replacementcomponents.
20 Bare Hose Reel 218-344
22 Bare Hose Reel 218-345
--
.
7 Basic Chassis Grease Reels
7 Basic Oil & Light Lubricant Reels -
8 Basic Air &Water Reels
8 Open & EnclosedChassis Grease Reels
9 Open & EnclosedMotor Oil Reels
9 Open&.EnclosedATF
Reels
10 Open & EnclosedGear Lube Reels
11 Open
& EnclosedMotor Oil Reels
11 Open & EnclosedATF Reels
with Electronic FluidMeters
12 Open & EnclosedGear Lube Reels
with Electronic FluidMeters
13 Open
& EnclosedAir Reels
with ElectronicFluidMeters
13 Open
& EnclosedWater Reels
24 ReelEnClOSUreS - Parts Llsts & Drawings
Partslistsand drawingsforsideenclosure
kit and
end enclosure kit.
25 AccesSOrleS
tionaccessories.
Parts listsanddrawingsfor mountingandinstalla-
26 Dimensions
Overall dimensionsand weights of hose
reels,
26 Technlcal Data
Wened pans and maximum working pressuresof
bare hosereels.
Cover
Back GracoWarranty
Be sure you read and understand each of these terms FLEXIBLE EXTENSlON A flexible rubber hose extending
beforereadingthe rest
of the manual. from the dispensing valve. to which a greasefitting coupler is
WARNING Alerts user to avoid or correct conditions that
couldcause bodilyinjury. RIGIDEXTENSlON.
A rigidtubeextendingfrom the dispens-
CAUTION Alertsusertoavoidorconectconditionsthatcould
ingvalve, lowhich a greasefining coupler isanached.
damage or destroyequipment. GREASEFlTTING
COUPLER The deviceat the end of the
NOTE Givesfurtherexplanationof aprocedureor helpfulhints. lubricated.
flexible or rigid extension that connects to the parts
to be
anached.
!
2 307 - 694

Fluidemittedunderhighpressurehomleaksorrupturedcompo -
nentscanpenetratetheskinandcauseextremelyseriousbodily
injury,inciudingtheneedfor amputation.AIs0,fluidinjectedinto
or splashed intothe eyes cancause seriousdamage.
The
MMMUM WORKiNG PRESSURE Of your hose reelassem-
System Pressure
biy isdetermined by thelowest - ratedcomponentintheassem -
bly. The HOSE REEL MODEL charts on pages 4 to 6 give the
maximumworkingpressureoftheassemblieslistedthere.
If you
are addingasewice hoseand dispensingvalve to a bare hose
reel,
be sure you know the maximum working pressureof all
components1
To reducethe risk of serious bodily injury, includingfluid
Pressure Rellef Procedure
from movingparts.alwaysfollowthisprocedurewhenev-
injection. splashing inthe eyes or on the skin, or injury
er you shut off the pump,andbeforeinspecting,remov -
ing,cleaningor repairingany partof the pumporsystem.
2. Closethe supply pump'sbleed - type masterair valve
1. Closethe supply pump'sair regulator.
3. Open the dispensing valve until pressure is fully
(requiredinpneumaticsystems).
If yoususpect the dispensingvalve, extension or grease
relieved.
fitting coupierisdogged, or that pressurehasnotbeen
fully relievedafter foiiowing all the steps above, VERY
SLOWLY lwsenthe couoier or hose end CouDiina and
allow pressureto be relievedgradually,then
ibs& the
part completely. Now clear the clog.
Do not modifyany partof the dispensingvalve. Onlyuseexten-
DispensingValve Safety
siansandgreasefittingcouplerswhicharedesignedforusewith
yourdispensingvalve. Modifyingpartscancauseamalfunction
and result in serious bodilyinjury.
Flexible Extension Safety
extensionyou are using. Never exceedthat pressure,even
if
Be sureyouknowthe maximumworking pressureof the flexible
your dispensingvalve and/or pump
is ratedfor higher working
pressures.
..
Never use a low pressure, flexibleextension,designedfor low
pressuredispensingvalves or hand - poweredlubricatingequip
ment, on a high - pressuredispensingvalve.
Neverattemptto force the lubricantinto
a fitting1 If thelubricant
isnotflowing, STOP DISPENSING IMMEDIATELY.
The fitting
may be clogged. Forcing lubricant may cause excessive back
pressureintheflexibieextension,whichcouidcauseittoNpture
and result in serious bodily injury, including fluid injectionand
eye injury.
Grease FittingCoupler Safety
Use extreme caution when cleaningor changing grease fitting
couplers. if the coupler clogs while dispensing, STOP DIS -
PENSING IMMEDIATELY. Follow the Pressure Relief Proce-
builduparound the coupler until pressure isfully relieved.
dure
, at left.Thenremovethecouplertocleanit.Neverwipe off
GeneralSafety
Checkthe operationofallequipmentsafetydevicesbeforeeach
use.
NEVER pointthe dispensingvalve at anyoneor any
parl of the
body.
NEVER put your handor fingersover the greasefittingcoupler.
NEVER alter or modifyany part of this dispensing equipment;
doing
so couldcause it to malfunction.
CHECK all dispensingequipment regularly. Repair or replace
worn or damagedparts immediately.
NEVER
try to stop or deflect leaks with your handor body,
Medical Treatment
... - -. - -. . . - - .. . . -.. .
If any fluid appears to penetrateyour skin, get EMERGENCY .
MEDICAL CARE AT ONCE. DO NOT TREAT AS A SIMPLE
CUT1 Tell thedoctor exactly what fluidwas injected.
Note
to Physician: injectionintothe skin isa traumatic injuw
It isimportanttolreat the injurysurgically as soon as possl-
ble.DonotdeiaytreatmenttoresearchtoxicityToxicityisacon-
cernwithsome exotic coatingsinjecteddirectlyintothe blood
stream. Consultationwith a plastic surgeon or reconstructive
handsurgeonmaybeadvisable.
USE EXTREME CAUTIONWHEN HANDLINGTHE SPRING!
Thespring, whichislocatedbehindthe flange, isALWAYSunder
greattension andcouldbepropelledfrom the lowerflange
with
TO reduce the risk of serious bodily injury when replacingthe
enoughforcetocauseserious bodily injury.
spring, useextremecautionwhen removingthetop reelflange.
flangeto exposethe spring.
Be sure the reel
is laying flat, and then carefully lift up on the
ALWAYS use lockingpliersto compress and holdseveral row
of the spring together when removing and when installing a
spring. See Fig
1.
Beforedisposingofthespring,carefullyanachaminimumoftwo
hoseclamps aroundthe keeper andspring bandsas shownin
Fig
2.
HOSE
Fig 2 CLAMP
307 - 694 3

Order No. consists of Bare Hose Reel 218-344, plus:
Maximum
Dispensing Parts
ORDER
NO. Hose Valve Pressure
Working Breakdown
on Page:.
CHASSIS
GREASE
7
5000 psi (350 bar)
None
114 " ID x 20'
218-440
218-441
7
5000 psi (350 bar)
None
114 " ID x 35'
218-442
8
5000 psi (350 bar)
223-903
114" ID x 35'
218-443
0
5000 psi (350 bar)
223-903
114" ID x 20'
me
of
Service
OIL & L I G HT
LUBRICANTS
MOTOR OIL
ATF
GEAR LUBE
I
i
I
!
i
: 1
i
4 307 - 694

Order No. consists of Bare Hose Reel 218 - 345, plus:
Maximum
Dispensing
~,
Parts
Working Breakdown
Type
of
Service
ORDER NO.
on Page:Pressure
Valve
Hose
AIR or WATER
180 psi (12bar)
180-885
318" ID X 40'
21 8-459
180 psi (12bar)
180-685
114 " ID X 40'
21 8-458
WATER
180 psi (12 bar)
218 - 545
318" ID x 40'
21 8 - 457
180 psi (12 bar)
218-544
114 " ID x 40'
21 8-456
AIR
180 psi (12 bar)
None
318 " ID X 40'
21 8-455
180 psi (12bar)
None
114" ID X 40'
21 8-454
8
8
13
13
13
13
Hose reels are available in the following four levels:
One of these reels is used in all other reek inthis manual. Bare reelsdo not include
Bare Hose Reels are available ina highpressure
model and a low pressuremodel.
hoses, valves or enclosures.
kit (except Model 218-543), and a hose stop kit. There are three types of basic hose
Basic
Hose ReelAssemblies includea bare hose reel, asewice hose, a hose inlet
reels: HighPressure GreaseReel, Low PressureOil & Light Lubricants Reel, andLow
Pressure
Air & Water Reel.
OpenHoseReelAssemblies includeabasichosereelandadispensingvalve.Some
models includean electronicallymetereddispensingvalve.
adispensingvalve.
Some modelsincludeanelectronicallymetereddispensingvalve.
Enclosed ReelAssemblies includean openhose reel and a side enclosure kit, and
Endenclosure kits must be purchased separately
- one kit per bank of reels.
NOTE: Metric conversionfor hoses are:
1/4" ID x 20'
(6 mm x 6.1 m)
114 " ID x 35' (6
mm x 11.5 m\
1/4" I D x 40' (6
mm x 12.2 mj
3/8 ID x 40' (6
mmx 12.2 m)
1/2 ID x 16' (12
mm x 4.9 m)
1/2 ID x 25' (12
mm x 7.6 m)
307 - 694 5

I Ordef No. consists of Bare Hose Reel 278-344, Side
Enclosure 218 - 546, ulus: I
I I
..
Type
Maximum
of
Parts
Dispensing
Service
Breakdown
Valve Working
on Page:
Pressure
Hose
ORDER NO.
CHASSIS
GREASE
8
5000 psi (350 bar)
223 - 903~1/4" ID X 20
218-428
218-429
8
5000 psi (350 bar)
223 - 9031/4" ID X 35'
I I Side Enclosure 218-546. plus: I
Order No. consists of Bare Hose Reel 218 - 345,
Maximum
Working
Pressure
Breakdown
on Page:
1000 psi (70 bar)
VPe
of
ORDER NO.
Hose
Dispensing
I
MOTOR OIL
218 - 431
218
- 430
220
- 482
220-483
223 - 130
223
- 131
223
- 430
223
- 431
ATF
218
- 433
218-432
223 - 132
223
- 133
223
- 432
223
- 433
GEAR LUBE
218 - 435
218-434
218-437
218-436
223 - 134
1/2" ID x 16' 222 - 451 Quart, Mechanical
1/2 ID x 25'
I 222 - 451
I Quart, Mechanical
7000 psi (70bar) I 9
1/2"IDx16 I None I None 15OOpsi 1105 bar) I 9
1/2" ID x 25'
GallonlQuaNPint,
222 - 4211/2" ID x 16
NoneNone
Electronic
1500 psi (105 bar)
1500 psi (105 bar)
1/2 ID x25' I 222 - 421 Gallon/Quart/Pint.
I Electronic
1500 psi (105 bar)
I l1
1/2 ID x 16' I 222-521 I Liter, Electronic
1500 psi (105 bar) I 11
1500 psi (105 bar)
1000 psi (70bar)
1000 psi (70 bar)
1/2" ID x 25'
1/21 ID x 16'
Electronic
1500 psi (105 bar)
I l1
V2.16 x 25' I 222-423 ' I Gallon/Quart/Pint.
Electronic
1500 psi (1.05 bar] I 1;
1500 psi (105 bar)
1500 psi (105 bar) 11
1/2 ID x 16 222-523 Liter, Electronic
1/2" ID x 25' I
222-523
Liter. Electronic
I
1000 Dsi 170 bar) I 10
1/2" ID x 16 I 222-452 I Pints, Mechanical
~~
1/2 ID x 25'
1/2" ID x 16' 222 - 412
1/2 ID x 25' 222-412 None
1500 psi (105 bar)
1/2" IDx 16 I 222-422 GallonlQuaNPint,
1500 psi (105 bar)
1500 psi (105 bar) I
I I
223 - 135 I 1/2" ID X 25' I 222-422 I GallonlQuartlPint.
I I I
Electronic
. ~. ,
223 - 434 '
1/2 IDx 16 222 - 522 Liter, Electronic
1500psi (105bar) I 11
223-435 Liter, Electronic
222-522
1/2 ID x 25'
AIR
WATER
None
218-544
114" I D X 40'
218-438
None
180-685
174" I D X 40'
218-439
NOTE: Order one End Enclosure Kit, Parl No. 218 - 548, for each bank of reels.
6 307 - 694
1500 psi (105 bar)
180 psi (12bar)
180 psi (12 bar)

~~
$w7n""w.,
5000psi (350 bar) MAXIMUM WORKING PRESSURE
3*&d.A%~*n& mx~~~w; BASIC CHASSIS GREASE HIGH PRESSUR E HOSE REEL ASSEMBLIES
Model
No.
218 - 440
Series
B
218-441
Series B
Ref No. 2
218-344 109 - 153 1/4" ID x
20 (6.1 m);
218 - 344 109 - 156 114" IDx
35'(11.5 m):
318 npt(mbe)
Ref No. 3 Ref No. 4
219 - 097 222-225
%p$W
?m:<.:d BASIC OIL & LIGHT LUBRICANTS HIGH PRESSURE HOSE REELASSEMBLIES %%&$
750 psl (52 bar) MAXIMUM WORKING PRESSURE
Series B 16 (4.9 m);
1/2 nDtlmbel
218-445 z18-345
I Series B '11 ' I 25'(7.6 m);
220-608 1/2" ID x
1/2 npt(mbe)
Ref No. 3 Ref No. 4
219 - 096 218-341
219 - 096 218-341
307 - 694 7

Model
218 - 340
219
- 096218 - 491 1/4" ID x
218-345
218 - 454
(See page 25J
(See page 22)
Hose Stop KitHose Inlet Kit
Hose,neoprene
BareHoseReel
No.
Ref No. 2
Ref NO. 1
Ref N O . 3
Ref No. 4
40' (12.2
rn);
3/8npt(mbe)
40(12.2 m);
1/2 npt(mbe)
218 - 455 218-341
219-096218 - 497 3/8" ID X
218 - 345
,112 npt(m)
1
5000 psi (350 bar) MAXIMUM WORKING PRESSURE
Model Side Panel KitHigh Pressure Control
(See page 7)
Basic Hose Reel
No.
Ref No. 2
Ref No. 1
(See page 24)
Valve wlSwivel202-577
Ref No.'3
HOS~ Length (See 308-112)
218 - 442
None 223 - 90335'111.5 ml
218 - 441
218
- 443
218-546
223 - 903
20'
(6.1 rn)
218 - 440218 - 428
None
223 - 903
20' (6.1
m)
218 - 440
1218-429 11 218 - 441 I35'(11.5 rn) 1223-903 1218-546 I
&===
1

1500 psi (105 bar) MAXiMUM WORKING PRESSURE
-
Model
No.
218-449
218-433
Ref No. 1 Ref No. 2
Basic Hose Reel Low PressureControl SidePanel Kit
Ref
No. 3
(Seepage 7) Valve w/16 qt. (See page 24)
Hose Length (See 307 - 995)
totalizingmeter
218-444 I 16 (4.9 m) 1222-453 1218-546 I
218-445 I25'(7.6 m) 1222-453 I None I
218-445 125'(7.6 m) I 222-453 (218-546 I
307 - 694 9

15OOpsi (105 bar) MAXIMUM WORKING PRESSURE
Model
totalizingmeter
Low Pressure Con - SidePanel Kit
BasicHose
Reel
Ref No. 3
No.
Ref No. 2
Ref No. 1
(see paw 7)
trol Valve wl8 pt. (See page 24)
Hose Lenath See 307 - 9951
It
- ,\--- -- -"I
I
218-450 II 218 - 444 116(4.9 ml 1222-452 I None I
I, I I
218-434 I1 218-444 I 16' 14.9 ml 1222-452 1218-546 I
I I I
218-451 I1 218 - 445 I ZSV. 6 ml 1222-452 I None
~ ~
1
218-435 218 - 445 25'(7.6 m) 222-452 218 - 546
1
1500 psi (105 bar) MAXIMUM WORKINGPRESSURE
Model
trol Valve wlgear
(See page
7)
Basic Hose Reel
No.
Ref No. 2 Ref No. 1
lube nozzle
Low Pressure
Con-
Hose Length
(See 307 - 995)
218-452
222-41225'(7.6 rn) 218 - 445
218-437
222 - 412
ZS(7.6 m)
218-445
218 - 453
222-412
16' (4.9 m)
218 - 444218-436
222-412
16' (4.9 m)
218-444
1
Side Panel Kit
Ref No. 3
(See page 24)
-I
="I 218 - 546
/
2
B
-
1
10 307 - 694

1500 psi (105 bar) MAXIMUM WORKINGPRESSURE
GIOIP stands for Ga/lonlOuattlPint
1
1500 psi (105 bar) MAXIMUM WORKINGPRESSURE
n
Model
223 - 132
223
- 432
b
223 - 149
223
- 349
223
- 133
223
- 433
GMIP stanc
Ref N O . 1
(See page 7)
Basic Hose Reel
Hose Lengih
I for GallonlOuattlPint
Ref No. 2
Side Panel KitLow Pressure Control Ref
No. 3
Valve.wlelectronic I (see page 24)
meter(See 307 - 995)
TypeofMeter I
222 - 423 IGIQIPI 1 None
222 - 523 (Liter) I None
222 - 423 (GIQIPI 1218-546
~~~~
222 - 523 (Liter)
218-546
222 - 423 [GIQIP)
I None
222 - 523 [Liter)
I None
222-423 (GIQIP) 1218-546
222-523 (Liter) 1218-546
307 - 694 11

eter (See 307 - 995)
GIOIP stands for GallonlOuartlPint
..
1
12 307 - 694

(See page 7)
Basic Hose Reel
Hose Length
Low Pressure Side Panel Kit
tirechuck
218-544
I
218-545 1218-546 I
307 - 694 13

NOTE: To installa200Series Reel intoa K - FrameEnclo -
sure, part no. 206 - 604, order the Hose Retainer
Kit, part no. 220-897. See manual 307-844.
supplied with the kit, for installationinstructions.
1. Select the reel bank mountinglocation. If the ceil -
ings are very high, Suspenda suitable supportstruc -
ture for the reels, so the hoseswill belongenough to
reachyour service area.
The reel bank shouldbemountedina one - liftservice
See Fig 1. In atwo - lift bay, mountthe bankequaldis-
bay, at least 6 ft (1.9 m) fromthecenter line of the lift.
tance betweenthe lifts. A bank of all motor oil reels
should bemountedabout 5
ft (1.5 m) fromthe center
bracket
to securethe mountingbaseto an I - beam is
of the lift, towardthe front of the lift rails. A mounting
available.
See ACCESSORIES, page25.
-.
6' (1.9 m minimum
JOR. 1 UFTY
I CENTER
BETWEEN
TWO LIFTS
303
CAUTION
Be sure the mounting surface is strong enough to
support the reels.the weight of the lubricants,and
the stress caused by hard pulls on the service
hoses.Seethebackcoverforthedryweightsofthe
hosereel assemblies.
2. If you are NOT installlng a hose reel enclosure,
25 andinstallthe frame (303) andbaseplate(304) as
OrdertheREELMOUNTlNGBASEpartsiistedonpage
shown in Fig2.
reel base (103 or 304) to the mountingchannel
(A),
It you arelnstalllngthe hosereelenclosure, boltthe
usingthe lockwashers
(B) and screws (C) which are
suppliedwith the mounting channel. See Fig3.
3. If you are Installing permanent supply lines, drill
1.5
in. (38 mm) diameter holes throughtheceilingon
the inlet side of the reels.
4.
Slide the hose reel onto the mountlng base and
(105 or
301). Tightenthe screwfirmly. See Fig3.
installthe hold
- downplate(104 or302) andcapscrew
5. Connectthe supply line to the inlethoseofthe reel.
NOTE: All other hose reels listed in this manual are
suppliedwith a Hose inlet Kit.
6. Adjust the sprlng tension of the reel.
NOTE:
If youare installingahoseonabarereel,connect
theServicehosetotheswivel(31). Thenwrapthe
fully and latch it. Wrap one or two loops around
hose loosely aroundthe flange. Extendthe hose
the hose reel,then retractthe hose again.
Checkthe springtension: the hosemust pullout fully
and retract fully. Wrap
ONE more loop, extend the
hose,andlatch
it. Do thisasmanytimes as necessary
untilthe spring hasthe desiredtension.
CAUTION
Do not put.so many loops onto the reel that the
spring winds
up tigMly before the hose is fully
extended.
A spring that is wound too tightly stops
rotatingbeforethehoseisfullyextended.Thatputs
excessive strain
on the hose and reel sprina and
could damage the reel.
To decrease tekion,
removetwo or three loops of hosefrom the reel.
I
7. Install the hosestop (D) anddlspenslngvalve. Po -
sitionthehosestop so thehoseextendsfarenoughfor
all operators
to reach it. See Fig 3.

Reel Base (103) hastwo holes
elther hole, dependingon the
(E). Runthe Inlet hose through
orientation of the hose reel.
# 402 1/2 npt(f)
SUPPLY LINE
401 or 405
INLET HOSE
31
D
SERVICE HOSE
Fig 3
307 - 694 15

Installingthe Hose Reel Enclosures (See Fig 4)
2. For more than one reel, bolt the caps together as
NOTE: Enclosedhose reelsare supplied only with side shown.
enclosures. Orderone endenclosurekitfor each
reel bank.
3. Notingthecorrectposition,securetheblacktrimplate
(108) to thesideDane1 (101) usinathemachinescrews
(1 lOj as shown.'
I, -
1. Secure the hose reel cap (lo2) to the hose reel 4. Hook thelips of the sideenclosuresontothe cap and
port
(10) using the screws (106), lockwashers (112).
and nuts (1 11) as shown. See Fig 4 for correct posi- securethe enclosureswiththe thumbscrews
(107).
tioning. Pushthe buttonplug (109) intothehole inthe 5. Attach the end enclosures (201) using screws (203)
cap (102). and springnuts (204) as shown.
~~
Fig 4
16 307 - 694

Lubrication (See Fig 5)
to relieve pressure from the service hose. Every six
Shut
off the air or fluid supply. Openthe dispensingvalve
months, apply one or
two drops of lightmotor oil to lubri -
catethe hose reel at points E, F, and G.
I nism to fail. 1
Improperlubricatingwill causethe latchingmecha-
increasing Spring Tension (See Fig 6)
Pull the hose out fullv and enoaaethe latch. Removethe
dispensingvalveandthehosGsGp
(D). Pullthehoseback
throughthehoserollers
(33). Wrap a loopofhose onto the
reelflange
(13).
~
Checkthe springtension; the hosemust pulloutfully and
retractfully. Wrap more loops, one at a time, aroundthe
reel flange until the springhasthe desiredtension.
NOTE: Do not put so many loops ontothe reel that the
spring winds up tightly before the hose is fully
extended. Remove loops to decrease tension.
Routethe hosethroughthe hoserollersandrein
-
stallthe hose stop and dispensingvalve.
hose stop and dispensingvalve.
Routethe hosethroughthe hose rollers and reinstallthe
Replace the Service Hose (See Fig 6)
torelievepressurefromtheservicehose. Removethe dis-
Shut off theair or fluid supply. Openthe dispensingvalve
pensing valve and the hose stop. Hold the reel with
GLOVED handsandlet it slide slowly throughyour hands
untilthe reelstops.Whenthereelstopsthespringtension
the reel.
hasbeenreleasedandthe hosecanbe unwrappedfrom
NEVER allow the reel to spin freely. Doing so
causesthe hoseto spinout of control,whichcould
cause serious bodily injury if
you. are hit by the
ALWAYS wear heavy gloves when unwindingthe
springtensiontoprotectyour handsfrombeingcut
onthe hosereel.
Fig 6
307 - 694 17

Swivel
Shut off the air or fluid supply. Openthe dispensingvalve
to relievepressurefromtheservicehose.Pullthehose Out
fully andengagethe latch.
Disassemble the parts as shown in Figures
7 and 8
(dependingonyour hosereelmodel).Cleanthepartsand
inspectthem for wear or damage.
Grease the new parts, and fill the cavity of the swivel
assembly(31)withhigh
- qualitygrease.Installthepartsas
shown
in Fig 7 or 8 (dependingonyour hosereelmodel).
HIGH PRESSURE BARE REEL 218 - 344
32
r
REEL
FLANGE
-u
- PACKINGDETAIL 7
25 26
27
Fig 7
LOW PRESSURE BARE REEL 218 - 345
REEL
FLANGE
I PACKINGDETAIL
Reel Spring
Shut off the air or water supply to the reel. Openthe dis -
pensingvalve to relieve pressure from the Sewice hose.
Remove the service hose as described on page 15.
Removethe reel from its mountingbase. Lay the reel on
a flat surface
so the pedestal (1) is onthe bottom.
ForBareHoseReel218-344, removetheswivelassembly
(31) and the retainingring
(1 1). See Fig 7.
For Bare Hose Reel 218 - 345, remove the retaining ring
(28), swivel (31) andretainingring(11). See Fig 8.
Removethescrews(1 8) andnuts(20) fromthereelflanges
(13 and 17). Refer
to the partsdrawings,pages 18 or 20.
WARNING
USE MTREME CAUTION WHEN HANDLING THE
flange, isundergreattensionandcouldbepropelled
SPRING! The spring, which is located behlnd the
from thelowerflange (13) withenoughforcetocause
seriousbodily
iniory.
To reduce the risk of serious bodily injury, use
extreme caution when removing the top reelflange
(17). Be surethe reelislayingflat,andthencarefully
lifl up on the flange to exposethe spring (16).
ALWAYS use locking pliers to compress and hold
several rows of the spring together when removing
andwhen installinga spring.
See Fig 9.
Before disposing of the spring, carefully attach a
minimumof
two hoseclampsaroundthe keeperand
springbandsas shown in Fig 10.
33
Fig 8
Flg 9
-
18 307 - 694

If either end of the spring (16) is worn or damaged and
does not hook properlyonthe reelhub (15) or the pin
(H)
which isweldedtothe inside ofthe lowerreelflange (13),
replacethe spring. See Fig9. Ifthepinisbroken,thelower
reelflange must bereplaced.
To removethespring, use a lockingpliers (J) tocompress
severalrowsofthespringtogether. Then lift
out thespring.
See Fig9.
Beforedisposingofthespring, carefullyattachaminimum
of two hoseclamps aroundthe keeper and springbands
as shown
in Fig 10.
Use a locking pliers
(J) to compress several rows of the
spring together when greasing and installing the new
spring.Coatthenewspringandtheflangewithamu1ti-pur-
pose, lithium-based grease before installingthe spring.
springhooksthe reelhub (15), andthe outsideend of the
Install the new spring making sure the inside end of the
spring hooksthe pin
(H). See Fig9.
\ HOSE
KEEPER C~MP
Flg lo
Retract the hose as far as the hose stop to releasethe
springtension.
Removethereelfromthepedestal(l).This
exposesthelatch. Replaceallwomordamagedpartsand
reassemblethereel.Applytwodropsof lightweightmotor
oilto points
C and40. See Fig 11.
Latch
1- CAUTION
To avoid damage to the reel and to avoid a
malfunctionof the reel, do notmodifythe latcharm
spring (37). When replacingthe spring, order and
use, Graco Part
No. 107 - 440, only.
If the reel latch (21) fails to latch, replace the latching
mechanism.
307
- 694 19

Model 218 - 344, Series A
Includes items 1 to 39
i
i'
20 307 - 694