Graco XD40 Setup guide

Repair Instructions
XD40™and XD50™
Hose Reels Repair 332203F
EN
Instructions for repairing hose reels used in applications requiring long range dispense,
transfer or evacuation of motor oils, diesel fuels*, lubricants, water, waste oil and air.
Not for use with gasoline or other flammable fluids. Not approved for use in hazardous or
explosive atmosphere locations. For professional use only.
*less than 20% biofuel content
Models
(see page 3 for addition model information)
Spring Hose Reels
XD40 - Floor, Truck-bed or Overhead Mounted
XD50 - Floor or Truck-bed Mounted
Related Manual:
3A2990 - Installation and Operating Instructions
Important Safety Instructions
Read all warnings and instructions in this
manual and the XD40 and XD50 Operation
Manual. Save these instructions.
XD40 XD50

Table of Contents
2332203F
Table of Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
XD40 Bare Reels . . . . . . . . . . . . . . . . . . . . . . . . 3
XD40 NPT, Reel with Hose - Air/Water . . . . . . . . 4
XD40 NPT, Reel with Hose - Oil . . . . . . . . . . . . . 4
XD40 NPT, Reel with Hose -
Waste Oil Evacuation . . . . . . . . . . . . . . . . . . 5
XD40 NPT, Reel with Hose - Diesel Fuel . . . . . . 5
XD40 NPT, Reel with Hose - Antifreeze . . . . . . . 5
XD50 Bare Reels . . . . . . . . . . . . . . . . . . . . . . . . 6
XD50 NPT, Reel with Hose - Air/Water . . . . . . . . 6
XD50 NPT, Reel with Hose - Oil . . . . . . . . . . . . . 6
XD50 NPT, Reel with Hose -
Waste Oil Evacuation . . . . . . . . . . . . . . . . . . 7
XD50 NPT, Reel with Hose - Diesel Fuel . . . . . . 7
XD50 NPT, Reel with Hose - Antifreeze . . . . . . . 7
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Repair Information . . . . . . . . . . . . . . . . . 10
Bare Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pressure Relief Procedure . . . . . . . . . . . . . . . . 10
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hose Reel Disassembly . . . . . . . . . . . . . . . . . . . . 11
Hose Reel Reassembly . . . . . . . . . . . . . . . . . . . . . 19
Additional Repair and Replacement Instructions 27
Removing and Installing New Hose on Reel . . . 27
First Time Hose Installation . . . . . . . . . . . . . . . 30
Roller Guide Replacement . . . . . . . . . . . . . . . . 32
Latch Replacement . . . . . . . . . . . . . . . . . . . . . . 34
Adjusting Spring Tension . . . . . . . . . . . . . . . . . 35
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 39
XD40/XD50 Parts Drawing . . . . . . . . . . . . . . . . . . 40
XD40/XD50 Parts List . . . . . . . . . . . . . . . . . . . . . . 41
Related Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Table 1: Spring Tension Pre-turns . . . . . . . . . . . . 47
Air / Water Models . . . . . . . . . . . . . . . . . . . . . . 47
Oil Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Waste Oil Evacuation Models . . . . . . . . . . . . . . 47
Fuel Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Graco 7-Year Hose Reel Warranty . . . . . . . . . . . . 48
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 48

Models
332203F 3
Models
Understanding the Bare Reel Model Number
Bare reels are assigned a model number. This number identifies the frame size, port size, spring and pressure associated with
that reel. For example an XD4010DLP model is an XD Model hose reel, size 40 frame, 1 inch port, D spring, low pressure.
•XD Frame Size: 40 or 50
•Port Size: 10 = 1 inch / 15 = 1.5 inch
•Spring Designation: A, B, C or D
•Pressure: LP - Low Pressure applications such as Air/Water, Fuel, and Waste Oil Evacuation typically under 300 psi (2.1
MPa, 21 bar) / MP - Medium Pressure applications such as Oil Dispense typically under 2000 psi (13.8 MPa, 138 bar)
•Inlet Seal Material - F - Fluorocarbon/FKM for general reels / N - Nitrile/Buna-n for anti-freeze
XD40 Bare Reels
Bare Reel Model NPT
Models
BSPP
Models
BSPT
Models Color Spring Maximum Working Pressure
PSI MPa bar
XD4010DLPF 24P313 24P364 24P407 Blue D 600 4.1 41
XD4010DLPF 24P315 24P366 24P408 Yellow D 600 4.1 41
XD4010DLPF 24P316 24P367 24P409 White D 600 4.1 41
XD4010CLPF 24P317 24P368 24P410 Blue C 600 4.1 41
XD4010CLPF 24P318 24P369 24P411 Yellow C 600 4.1 41
XD4010CLPF 24P319 24P370 24P412 White C 600 4.1 41
XD4010CMPF 24P320 24P371 24P413 Blue C 2000 13.8 138
XD4010CMPF 24P322 24P372 24P414 Yellow C 2000 13.8 138
XD4010CMPF 24P323 24P373 24P415 White C 2000 13.8 138
XD4010BMPF 24R854 24R864 24R867 Blue B 2000 13.8 138
XD4010BMPF 24R855 24R865 24R868 Yellow B 2000 13.8 138
XD4010BMPF 24R856 24R866 24R869 White B 2000 13.8 138
XD4010AMPF 24P324 24P374 24P416 Blue A 2000 13.8 138
XD4010AMPF 24P325 24P375 24P417 Yellow A 2000 13.8 138
XD4010AMPF 24P326 24P376 24P418 White A 2000 13.8 138
XD4010DLPN 26A140 NA NA Blue D 600 4.1 41
XD4010DLPN 26A141 NA NA Yellow D 600 4.1 41
XD4010DLPN 25A142 NA NA White D 600 4.1 41

Models
4332203F
XD40 NPT, Reel with Hose - Air/Water
XD40 NPT, Reel with Hose - Oil
Bare Reel Model Model Color Spring Maximum Working Pressure Hose Size
PSI MPa bar
XD4010DLPF 24P327 Blue D 300 2.1 21 1/2 inch x 100 ft.
XD4010DLPF 24P328 Yellow D 300 2.1 21 1/2 inch x 100 ft.
XD4010DLPF 24P329 White D 300 2.1 21 1/2 inch x 100 ft.
XD4010DLPF 24P330 Blue D 300 2.1 21 3/4 inch x 75 ft.
XD4010DLPF 24P331 Yellow D 300 2.1 21 3/4 inch x 75 ft.
XD4010DLPF 24P332 White D 300 2.1 21 3/4 inch x 75 ft.
XD4010CLPF 24P333 Blue C 300 2.1 21 3/4 inch x 100 ft.
XD4010CLPF 24P334 Yellow C 300 2.1 21 3/4 inch x 100 ft.
XD4010CLPF 24P335 White C 300 2.1 21 3/4 inch x 100 ft.
XD4010DLPF 24P336 Blue D 300 2.1 21 1 inch x 50 ft.
XD4010DLPF 24P337 Yellow D 300 2.1 21 1 inch x 50 ft.
XD4010DLPF 24P338 White D 300 2.1 21 1 inch x 50 ft.
Bare Reel
Model Model Color Spring
Maximum Working Pressure
Hose Size
Truck
Mount
Only
PSI MPa bar
XD4010AMPF 24P339 Blue A 2000 13.8 138 1/2 inch x 100 ft.
XD4010AMPF 24P340 Yellow A 2000 13.8 138 1/2 inch x 100 ft.
XD4010AMPF 24P341 White A 2000 13.8 138 1/2 inch x 100 ft.
XD4010CMPF 24P342 Blue C 1530 10.5 105 3/4 inch x 75 ft. X
XD4010CMPF 24P343 Yellow C 1530 10.5 105 3/4 inch x 75 ft. X
XD4010CMPF 24P344 White C 1530 10.5 105 3/4 inch x 75 ft. X
XD4010BMPF 24R857 Blue B 1530 10.5 105 3/4 inch x 75 ft.
XD4010BMPF 24R859 Yellow B 1530 10.5 105 3/4 inch x 75 ft.
XD4010BMPF 24R860 White B 1530 10.5 105 3/4 inch x 75 ft.
XD4010AMPF 24P345 Blue A 1530 10.5 105 3/4 inch x 100 ft.
XD4010AMPF 24P346 Yellow A 1530 10.5 105 3/4 inch x 100 ft.
XD4010AMPF 24P347 White A 1530 10.5 105 3/4 inch x 100 ft.
XD4010CMPF 24P348 Blue C 1275 8.79 88 1 inch x 50 ft. X
XD4010CMPF 24P349 Yellow C 1275 8.79 88 1 inch x 50 ft. X
XD4010CMPF 24P350 White C 1275 8.79 88 1 inch x 50 ft. X
XD4010BMPF 24R861 Blue B 1275 8.79 88 1 inch x 50 ft.
XD4010BMPF 24R862 Yellow B 1275 8.79 88 1 inch x 50 ft.
XD4010BMPF 24R863 White B 1275 8.79 88 1 inch x 50 ft.

Models
332203F 5
XD40 NPT, Reel with Hose - Waste Oil Evacuation
XD40 NPT, Reel with Hose - Diesel Fuel
XD40 NPT, Reel with Hose - Antifreeze
Bare Reel
Model Model Color Spring Maximum Working Pressure Hose Size
PSI MPa bar
XD4010CLPF 24P351 Blue C 250 1.7 17 1 inch x 50 ft.
XD4010CLPF 24P352 Yellow C 250 1.7 17 1 inch x 50 ft.
XD4010CLPF 24P353 White C 250 1.7 17 1 inch x 50 ft.
Bare Reel
Model Model Color Spring Maximum Working Pressure Hose Size
PSI MPa bar
XD4010CLPF 24P354 Blue C 250 1.7 17 1 inch x 50 ft.
XD4010CLPF 24P355 Yellow C 250 1.7 17 1 inch x 50 ft.
XD4010CLPF 24P356 White C 250 1.7 17 1 inch x 50 ft.
Bare Reel
Model Model Color Spring Maximum Working Pressure Hose Size
PSI MPa bar
XD4010DLPN 24P984 Blue D 300 2.1 21 3/4 inch x 100 ft.
XD4010DLPN 24P985 Yellow D 300 2.1 21 3/4 inch x 100 ft.
XD4010DLPN 24P986 White D 300 2.1 21 3/4 inch x 100 ft.

Models
6332203F
XD50 Bare Reels
XD50 NPT, Reel with Hose - Air/Water
XD50 NPT, Reel with Hose - Oil
Bare Reel
Model
NPT
Models
BSPP
Models
BSPT
Models Color Spring
Porting
Size
(Inches)
Maximum Working Pressure
PSI MPa bar
XD5010ALPF 24P455 24P500 24P549 Blue A 1 600 4.1 41
XD5010ALPF 24P456 24P503 24P550 Yellow A 1 600 4.1 41
XD5010ALPF 24P457 24P504 24P551 White A 1 600 4.1 41
XD5015BLPF 24P461 24P508 24P555 Blue B 1.5 600 4.1 41
XD5015BLPF 24P462 24P509 24P556 Yellow B 1.5 600 4.1 41
XD5015BLPF 24P463 24P510 24P558 White B 1.5 600 4.1 41
XD5010BLPF 24P464 24P511 24P559 Blue B 1 600 4.1 41
XD5010BLPF 24P465 24P512 24P560 Yellow B 1 600 4.1 41
XD5010BLPF 24P466 24P513 24P561 White B 1 600 4.1 41
XD5015ALPF 24P467 24P514 24P563 Blue A 1.5 600 4.1 41
XD5015ALPF 24P468 24P515 24P564 Yellow A 1.5 600 4.1 41
XD5015ALPF 24P469 24P516 24P565 White A 1.5 600 4.1 41
XD5010AMPF 24P458 24P505 24P552 Blue A 1 2000 13.8 138
XD5010AMPF 24P459 24P506 24P553 Yellow A 1 2000 13.8 138
XD5010AMPF 24P460 24P507 24P554 White A 1 2000 13.8 138
XD5010ALPN 24A143 NA NA Blue A 1 600 4.1 41
XD5010ALPN 24A144 NA NA Yellow A 1 600 4.1 41
XD5010ALPN 24A145 NA NA White A 1 600 4.1 41
Bare Reel
Model Model Color Spring Maximum Working Pressure Hose Size
PSI MPa bar
XD5010ALPF 24P470 Blue A 300 2.1 21 1 inch x 75 ft.
XD5010ALPF 24P471 Yellow A 300 2.1 21 1 inch x 75 ft.
XD5010ALPF 24P472 White A 300 2.1 21 1 inch x 75 ft.
XD5010ALPF 24P473 Blue A 300 2.1 21 1 inch x 100 ft.
XD5010ALPF 24P474 Yellow A 300 2.1 21 1 inch x 100 ft.
XD5010ALPF 24P475 White A 300 2.1 21 1 inch x 100 ft.
Bare Reel
Model Model Color Spring Maximum Working Pressure Hose Size
PSI MPa bar
XD5010AMPF 24P476 Blue A 1275 8.79 88 1 inch x 75 ft.
XD5010AMPF 24P477 Yellow A 1275 8.79 88 1 inch x 75 ft.
XD5010AMPF 24P478 White A 1275 8.79 88 1 inch x 75 ft.

Models
332203F 7
XD50 NPT, Reel with Hose - Waste Oil Evacuation
XD50 NPT, Reel with Hose - Diesel Fuel
XD50 NPT, Reel with Hose - Antifreeze
Bare Reel
Model Model Color Spring Maximum Working Pressure Hose Size
PSI MPa bar
XD5015BLPF 24P479 Blue B 200 1.4 14 1.25 inch x 35 ft.
XD5015BLPF 24P480 Yellow B 200 1.4 14 1.25 inch x 35 ft.
XD5015BLPF 24P481 White B 200 1.4 14 1.25 inch x 35 ft.
XD5015BLPF 24P482 Blue B 200 1.4 14 1.25 inch x 50 ft.
XD5015BLPF 24P483 Yellow B 200 1.4 14 1.25 inch x 50 ft.
XD5015BLPF 24P484 White B 200 1.4 14 1.25 inch x 50 ft.
Bare Reel
Model Model Color Spring Maximum Working Pressure Hose Size
PSI MPa bar
XD5010BLPF 24P485 Blue B 250 1.7 17 1 inch x 75 ft.
XD5010BLPF 24P486 Yellow B 250 1.7 17 1 inch x 75 ft.
XD5010BLPF 24P487 White B 250 1.7 17 1 inch x 75 ft.
XD5010ALPF 24P488 Blue A 250 1.7 17 1 inch x 100 ft.
XD5010ALPF 24P489 Yellow A 250 1.7 17 1 inch x 100 ft.
XD5010ALPF 24P490 White A 250 1.7 17 1 inch x 100 ft.
XD5015BLPF 24P491 Blue B 250 1.7 17 1.25 inch x 35 ft.
XD5015BLPF 24P492 Yellow B 250 1.7 17 1.25 inch x 35 ft.
XD5015BLPF 24P493 White B 250 1.7 17 1.25 inch x 35 ft.
XD5015BLPF 24P494 Blue B 250 1.7 17 1.25 inch x 50 ft.
XD5015BLPF 24P495 Yellow B 250 1.7 17 1.25 inch x 50 ft.
XD5015BLPF 24P496 White B 250 1.7 17 1.25 inch x 50 ft.
XD5015ALPF 24P497 Blue A 150 1.0 10 1.5 inch x 50 ft.
XD5015ALPF 24P498 Yellow A 150 1.0 10 1.5 inch x 50 ft.
XD5015ALPF 24P499 White A 150 1.0 10 1.5 inch x 50 ft.
Bare Reel Model Model Color Spring Maximum Working Pressure Hose Size
PSI MPa bar
XD5010ALPN 24P987 Blue A 300 2.1 21 1 inch x 100 ft.
XD5010ALPN 24P988 Yellow A 300 2.1 21 1 inch x 100 ft.
XD5010ALPN 24P989 White A 300 2.1 21 1 inch x 100 ft.

Warnings
8332203F
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Only use hoses that are compatible with the fluid you are dispensing.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
+
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
WARNING
WARNINGWARNING
WARNING

Warnings
332203F 9
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer
WARNING
WARNINGWARNING
WARNING

General Repair Information
10 332203F
General Repair
Information
• Always use all the new parts included in repair kit.
Do not reuse old parts.
• Unless otherwise indicated, reference numbers
used in the following instructions refer to the Parts
Drawing on page 40 and the Parts List beginning on
page 40.
• See Related Kits (page 43) or contact Graco Cus-
tomer Service to identify the kit needed for your
repair.
• All instructions assume the hose reel has been
installed and is in service.
Bare Reels
Instructions for bare reels are included in the XD40 and
XD50 Hose Reels Installation and Operation instruction
manual provided with your hose reel and on Graco.com.
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
1. Turn off power supply to fluid pump.
2. Isolate the supply pump fluid supply line.
3. Open the dispensing valve until pressure is fully
relieved.
If you suspect the dispensing valve or extension is
clogged or that pressure has not been fully relieved after
following the steps above, VERY SLOWLY loosen
coupler or hose end coupling to relieve pressure
gradually, then loosen completely. Clear the obstruction.
Grounding
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
The equipment must be bonded (grounded) to the
truck. Grounding reduces the risk of static shock
due to static build up on the equipment. Refer to
your pump instruction manual for grounding
instructions.
FIG. 1

Hose Reel Disassembly
332203F 11
Hose Reel Disassembly
NOTE:
• Throughout these instructions the inlet-side refers to
the side of the spool the fluid inlet (6) is installed.
The spring-side refers to the side of the spool the
spring (10) is installed.
• Additional procedures are provided at the end of the
Hose Reel Disassembly section of this manual.
1. Relieve pressure, page 10.
2. Disconnect inlet hose (a) from inlet (6).
3. Pull out enough hose to perform flush-
ing procedure (Step 7, page 12).
4. Engage latch.
Securely attach a c-clamp (A) to the reel spool abut-
ting frame, as shown in FIG. 3, to help prevent the
reel from unintentionally becoming unlatched and
spinning freely.
5. Remove dispense valve and ball stop.
To remove ball stop: remove nuts (47), screws (46) and
ball stop (45) from end of hose (FIG. 4).
If you are only replacing the ball stop, stop disas-
sembly instructions here.
Ball Stop Kits: 218341, 222225, 237872, 24R060,
24R061 are available from Graco. Ball stop reassem-
bly instructions are provided in Step 14, page 26.
6. If you are not replacing the ball stop, set these
pieces aside to use for reassembly.
•Always wear heavy, non-slippery gloves to protect
your hands from being cut on the hose reel.
• Never allow the reel to spin freely. Doing so
causes the spool to spin out of control, which
could cause serious injury if you are hit by the
hose or dispense valve.
FIG. 2
6
a
FIG. 3
FIG. 4
A
45
46
47

Hose Reel Disassembly
12 332203F
7. Flush fluid from reel and hose.
a. Place end of hose in a waste container.
b. Blow out entire lubricant supply line with air.
c. Cap end of hose to prevent fluid spills.
8. Remove Hose Reel From Service.
The hose reel must be taken out of service to perform
some of the repair and service procedures described in
this manual.
Refer the following Procedures Table to identify which
procedures do not require the hose reel be taken out of
service before you perform the repair or maintenance
procedure and those that do require the hose reel be
taken out of service.
For procedures that do not require the hose reel is taken
out of service, skip Step 8a - b and continue hose reel
disassembly instructions with Step 9, page 13.
Procedure Table
a. Unbolt reel and remove it from mounting loca-
tion.
NOTE: For overhead installations always use a hoist or
other suitable lifting device to raise or lower hose reel
position.
Secure a lifting strap around spool as shown in FIG. 7.
See Technical Data (page 44) for hose reel weights.
FIG. 5
FIG. 6
Procedure Un-install
Reel
Reel
Installed
Remove dispense valve and ball
stop X
Add/Remove spring tension X
Remove /Replace spring canister X
Remove/Replace outlet and seals X
Remove/Replace inlet and seals X
Remove/Replace bearings X
Remove/Replace ratchet X
Remove spool from frame X
Remove shaft from spool X
Remove/Replace hose X
Replacing roller guide X
Replace latch X
FIG. 7

Hose Reel Disassembly
332203F 13
b. Use 2, large c-clamps (B) to secure the hose
reel to a flat surface (FIG. 8).
NOTE: Graco recommends placing a rag over
the bottom roller and the back frame to protect
these surfaces from damage when the c-clamps
are tightened down.
9. Unwind reel to remove spring tension
before beginning disassembly.
a. Verify the ratchet and latch are still engaged and
the c-clamp is still installed.
b. Feed the loose end of hose through the hose
rollers and manually wrap hose and secure the
hose to reel spool (FIG. 9).
c. Place a piece of tape on the side of reel flange
as a visual reference point for counting reel
rotations.
d. Remove c-clamp (A).
e. Rotate spool in the tightening direction to disen-
gage latch.
f. Use your hands to unwind reel by rotating the
spool in the opposite direction turned to add
spring tension, until it the reel reaches a free
state.
NOTE: Count the number of turns while unwinding the
spool and record the number for use when tensioning
the spring later.
NOTICE
The front c-clamp should only be tightened enough to
prevent the reel from moving. Overtightening this clamp
could damage the bottom roller.
FIG. 8
B
A
•Always wear heavy, non-slippery gloves to protect
your hands from being cut on the hose reel.
• Never allow the reel to spin freely. Doing so
causes the spool to spin out of control, which
could cause serious injury if you are hit by the
hose or dispense valve.
FIG. 9

Hose Reel Disassembly
14 332203F
10.Remove spring canister from reel.
NOTE: The power spring typically doesn’t need to be
replaced unless it is broken. Verify the spring is broken
by confirming the absence of any spring tension. If there
is still tension on the spring and you have determined it
is not broken, the spring canister can be reused for reas-
sembly.
The hose reel MUST be taken out of service for this
procedure.
a. Insert a flat screwdriver blade into the plastic
end cap (32) and pry it off the spring canister
(10) (FIG. 10). Discard end cap, it cannot be
reused.
b. Remove all bolts (9) from the spring canister
(10).
NOTE: Remove the bottom two bolts (9a and
9b) first. Then use your free hand to support the
spring while removing the other two bolts 9c
and 9d (FIG. 11).
c. Remove the spring canister (10) from the spool.
If you are not replacing the canister, lift canister
slightly to clear hub (13) and set canister aside
for reassembly. If you are replacing the spring
canister, discard canister.
d. Use a snap ring pliers to remove snap ring (14)
(FIG. 12).
e. Remove hub (13) and key (12) (FIG. 12).
If you are only replacing the Power Spring, stop dis-
assembly instructions here.
Power Spring Kits: 24R062, 24R063, 24R064, 24R065
are available from Graco. Power Spring reassembly
instructions begin with Step 11 page 23.
11. If you are not replacing the power spring, set the
spring canister aside to use for reassembly.
HOSE REEL SPRING HAZARD
Do not attempt to service the spring inside of the
spring canister. It is under extreme tension, even if
the spring is broken, and could be propelled out of
the opened canister and cause serious injury. The
only service you should perform on the reel spring is
replacement of the spring canister.
FIG. 10
32
10
FIG. 11
FIG. 12
9a/9b
10
9c
9d
14
13

Hose Reel Disassembly
332203F 15
12.Unwind reel to remove hose from spool.
NOTE:
• Because the spring is no longer installed on the
reel, the hose should pull off the reel very easily.
• In some procedures you do not have to remove the
spring before taking the hose off the reel. Hose
removal instructions when the spring is installed on
the reel are provided on page 27.
13. Remove bolts (37) and outlet (30) from spool (FIG.
13).
NOTE:
• The hose does not have to be removed from the
outlet unless your are replacing the hose. Hose
replacement instructions are provided in
Removing and Installing New Hose on Reel on
page 27.
• The outlet (30) will not fit through the roller
guides. Pull the dispense end of the hose
through the rollers as shown in FIG. 14 to
remove hose from the reel.
14.Remove spring side bearing retainer (7),
spacers (15) and bearing (8).
a. Remove nuts (38) (FIG. 15).
b. Insert a flat blade screw driver under the
retainer (7) to pry it up and remove it (FIG. 15).
c. Remove spacers (15) and bearing (8).
15. If you are not replacing these parts, set them aside
for use for reassembly.
FIG. 13
30
37
FIG. 14
FIG. 15
38
7

Hose Reel Disassembly
16 332203F
16.Remove inlet (6) .
NOTE: Notice the position of the inlet to ensure correct
orientation of this part for reassembly.
a. Medium Pressure Models ONLY: On the inlet
side, remove bolts (4), inlet (6) and shim (36)
(FIG. 16).
NOTE: Do not lose the shim (36). You will need
it for reassembly.
If you are only replacing the Inlet and/or Inlet Seals,
stop disassembly instructions here.
Inlet Kits: 24R067, 24R068, 24R074, 24R075, 24R677,
and 24R678 are available from Graco. Inlet reassem-
bly instructions begin with Step 9 page 23.
17. If you are not replacing these parts, set them aside
for use for reassembly.
18. Lift up spool (2) to remove it from base (1) (FIG. 17).
19. Lay spool (2) on it’s side on a clean, sturdy work sur-
face.
20.Remove Inlet Side Bearings.
NOTE: Separate instructions are provided for Medium
Pressure Hose Reels and Low Pressure Hose Reels
(depending on your hose reel model). Medium Pressure
Hose Reel instructions begin below, Low Pressure
instructions begin on page 17.
Medium Pressure Hose Reels Inlet Side Bearing
Removal
a. Use a snap ring pliers to remove snap ring (41)
(FIG. 18).
b. Use a spanner wrench to remove bearing
retainer (42) nut. Once it is loose you can use
your hand to unscrew and remove it (FIG. 19).
FIG. 16
FIG. 17
6
4
36
2
1
NOTICE
Be careful not to scratch or score the surface of the (a)
when using the snap ring pliers to remove the snap ring
(41). Damage to this surface could result in fluid leak-
age. Protect the surface by wrapping it with black elec-
tric tape.
FIG. 18
FIG. 19
41
a
42

Hose Reel Disassembly
332203F 17
c. Remove bearing retainer (5).
NOTE: Be careful when you remove the bearing retainer
(5) that the bearing balls (35) do not fall out (FIG. 20).
If you are only replacing the Medium Pressure Bear-
ing, stop disassembly instructions here.
Medium Pressure Bearing Kit: 24R071 is available
from Graco. Reassembly instructions begin with
Step 5b page 21.
d. If you are not replacing the Medium Pressure
bearing, set these parts aside to use for reas-
sembly.
Low Pressure Hose Reels Inlet Side Bearing
Removal
a. Use a snap ring pliers to remove snap ring (41)
(FIG. 21).
b. Slide bearing seal and retainer assembly (49)
off shaft (FIG. 22).
If you are only replacing the Low Pressure Bearing,
stop disassembly instructions here.
Low Pressure Bearing Kit: 24R070 is available from
Graco. Reassembly instructions begin with Step 5b
page 21.
c. If you are not replacing the low pressure bear-
ing, set these parts aside to use for reassembly.
21.Remove bolts (4) holding ratchet (31) to
spool (FIG. 23).
FIG. 20
NOTICE
Be careful not to scratch or score the surface of the (a)
when using the snap ring pliers to remove the snap ring
(41). Damage to this surface could result in fluid leak-
age. Protect the surface by wrapping it with black elec-
tric tape.
42
35
5
FIG. 21
FIG. 22
FIG. 23
41
a
49
31
4

Hose Reel Disassembly
18 332203F
NOTE: Place a piece of tape as a marker at the
location of the non-threaded hole (a) that does not
have a screw, located on the inlet side of the spool,
to ensure the inlet is reinstalled on the correct side
and in the correct position during reassembly.
If you are only replacing the Ratchet, stop disas-
sembly instructions here.
Ratchet Kit 24R338 is available from Graco. If you
are only replacing the Ratchet, stop disassembly
instructions here. Reassembly instructions are pro-
vided in Step 2, page 20.
If you are not replacing the ratchet, set these parts aside
to use for reassembly.
22.Remove Swivel (3) from spool.
d. Remove swivel (3) from inside of spool (2) (FIG.
25).
Low Pressure Spring Swivel Replacement Kit
24R336 and Medium Spring Swivel Replacement Kit
24R337 are available from Graco. See Parts page 40,
for additional information about ordering these kits.
Reassembly instructions are provided in Step 1,
page 19.
23.Remove Shaft (11) from spool.
e. Remove bolts (9) holding shaft (11) (spring
side) to the spool and remove shaft from inside
of spool.
C and D Spring Shaft Replacement Kit 24R953 and A
and B Spring Shaft Replacement Kit 24R954 are
available from Graco. See Parts page 40, for addi-
tional information about ordering these kits. Reas-
sembly instructions are provided in Step 3, page 20.
FIG. 24
FIG. 25
a
4
3
2
FIG. 26
11
2
9

Hose Reel Reassembly
332203F 19
Hose Reel Reassembly
1. Install swivel (3) inside spool on the
inlet side.
NOTE: The swivel (3) must be installed on the cor-
rect side of the spool (2) and oriented correctly
inside the spool to ensure correct hose reel opera-
tion.
a. Slide the swivel through the hole in the center of
the spool and rotate the swivel until flat surface
(3a) is as parallel as possible to the floor.
b. Temporarily install one bolt (4) through a hole to
hold the swivel in the installed position (FIG. 28).
c. Rotate the spool (2) until the flat surface (3a) of
the swivel is parallel to the floor or table top and
matches FIG. 27, Top View, Correctly Installed
Swivel and Outlet illustration. This is how your
swivel should look inside the spool when it is
correctly installed.
d. Mark the position of the missing threaded screw
hole (a) (FIG. 28) on the swivel to use as a refer-
ence for lining up the ratchet (31) for installation
in Step 2, page 20.
Notice the location of swivel (3) in Ref. B in the
Correctly Installed Swivel and Outlet illustration
(FIG. 27). This is the correct swivel (3) installa-
tion position.
Ref. C shown in the Incorrectly Installed Swivel
On the Wrong Side of the Spool illustration (FIG.
27) shows the appearance of the swivel (3)
inside the spool when it is incorrectly installed.
FIG. 27
3
Ref. B
Top View
Section View A-A, Showing Outlet Installed Correctly
3
AA
Ref B
Ref. C
3
Top View
Correctly Installed Swivel (3) and Outlet Incorrectly Installed Swivel (3) On the
3a
Wrong Side of the Spool (2)
FIG. 28
a
4

Hose Reel Reassembly
20 332203F
Refer to these two figures to verify swivel (3) is
properly oriented and installed on the correct
side of the spool (2).
NOTE: Always compare your swivel installation
to the illustrations in FIG. 27 before permanently
installing the ratchet (31) and bolts (4). When
the swivel (3) is correctly installed in the correct
side of the spool, the swivel orientation will
EXACTLY match the Top View, Correctly
Installed Swivel and Outlet illustration as shown
with the swivel facing UP.
If the swivel (3) is incorrectly installed in the
spool (3) the reel will not function properly.
2. Install Ratchet.
a. Slide ratchet (31) over swivel (3) (FIG. 29).
NOTE: When the ratchet is positioned correctly,
all 5 bolt holes will be accessible. If you do not
have 5 holes available to accommodate all 5
bolts, rotate the ratchet until all 5 holes are
open.
b. Install bolts (4) to secure ratchet (31) to spool
(FIG. 30). Before tightening bolts, verify swivel
(3) is installed in the correct orientation as
shown in FIG. 27, page 19. Wrench tighten
bolts. Then torque to 25 to 35 ft. lbs (33.9 to
47.45 N.m).
3. Install shaft (11) inside spool (2) using
bolts (9) (FIG. 31). Wrench tighten bolts. Then
torque to 25 to 35 ft. lbs (33.9 to 47.45 N.m).
4. Lay spool on a flat surface or table - inlet side down.
NOTE: Protect surface by wrapping it with black
electric tape.
FIG. 29
31
3
FIG. 30
FIG. 31
31
4
11
2
9