Graco SD Series User manual

313431Z
EN
Instructions
SD and XD 10/20
Series Hose Reels
For dispensing air, water, antifreeze, windshield washer solvent, transmission fluid, oil,
and grease. For professional use only.
Not approved for use in European explosive atmosphere locations.
Model:
See page 3 for model information, including maximum
working pressure and approvals.
Related Manuals
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment. Save
these instructions.
Manual in
English Description
313432 Hose Reel Swivel Kit and Swivel Seal Kit
SD Series (HP Models)
XD Series (HN Models)
XD Series (HS Models)

Contents
2313431Z
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SD Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
XD Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Overhead-Mounted Hose Reel . . . . . . . . . . . . . . 7
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required Components . . . . . . . . . . . . . . . . . . . . . 8
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 9
Flush the Equipment . . . . . . . . . . . . . . . . . . . . . . 9
Installation Mounting Options. . . . . . . . . . . . . . . 11
Reel Bank Mounting Location’s Selection ....11
All Mountings ................................................ 11
All Models ..................................................... 12
HP or HS Models Only ................................. 12
Ceiling Installations . . . . . . . . . . . . . . . . . . . . . . 14
Ceiling Mount Without an I-Beam - 
Open Channel (All Models) .................... 15
Ceiling Mount Directly to an I-Beam 
without Drilling holes - All Models ..........16
MOUNTING BRACKET KIT: 204741 ...........16
Wall Installations . . . . . . . . . . . . . . . . . . . . . . . . 17
Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation of Hose on a Bare Reel .............. 18
Adjust Spring Tension . . . . . . . . . . . . . . . . . . . . 20
Single Pedestal HP Model Hose Reels ........ 20
Dual Pedestal HS or HN Model Hose 
Reels ...................................................... 20
Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . 22
End of Product Life . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Replace Spool - Single Pedestal HP Models. . . 24
Replace Spool - Dual Pedestal HS or 
HN Models. . . . . . . . . . . . . . . . . . . . . . . . . . 25
Replace the Hose . . . . . . . . . . . . . . . . . . . . . . . 27
Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SD Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
HPL, HPM, HPH Models
Air/Water Reel, Oil Reel, or 
Grease Reel ........................................... 30
Detail Views.................................................. 30
Parts SD Series . . . . . . . . . . . . . . . . . . . . . . . . . 31
XD Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Detail Views ................................................. 34
HS Models ................................................... 34
Parts XD Series; HS Models . . . . . . . . . . . . . . . 35
Detail Views ................................................. 38
HN Models ................................................... 38
Parts XD Series; HN Models . . . . . . . . . . . . . . . 39
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Spool Assembly Kits. . . . . . . . . . . . . . . . . . . . . . 40
Swivel Replacement Kits . . . . . . . . . . . . . . . . . . 41
Kit Selection: ................................................ 41
Kit Selection Flow Chart . . . . . . . . . . . . . . . . . . . 42
Hose Reel Label .......................................... 43
Label, Fluid Identification: 24A223............... 44
BSPP Hose Seal Kit: 24M713...................... 44
NPT TO BSPT/BSPP TABLE ...................... 44
Latch Kit: 15Y503 . . . . . . . . . . . . . . . . . . . . . . . . 44
Enclosure Retrofit Kit: 24C100 . . . . . . . . . . . . . . 44
Hose Inlet Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Mounting Adapter: 22A224. . . . . . . . . . . . . . . . . 45
Hose Guide Kits . . . . . . . . . . . . . . . . . . . . . . . . . 45
Roller Bracket Repair: 218591..................... 45
Cabinet Mounting Kit: 15Y478 ..................... 45
Hose Reel Stop Kit . . . . . . . . . . . . . . . . . . . . . . . 45
1/4 in. and 3/8 in. ID Hoses: 218340............ 45
3/8 in. and 1/2 in. ID Hoses: 218341............ 45
1/4 in. ID Hoses: 222225 ............................. 46
Intermediate Hose and Fitting Repair Kit: 
24N719 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
HP Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
HS Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
HN Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Mounting Channel Dimensions. . . . . . . . . . . . . . 50
(Side dimension for all kits, page 55) . . . . . . . . . 50
Side Dimension (All Models) . . . . . . . . . . . . . . . 55
Technical Specifications . . . . . . . . . . . . . . . . . . . . 56
California Proposition 65 . . . . . . . . . . . . . . . . . . . . 57
Graco 7-Year Hose Reel Warranty. . . . . . . . . . . . . 59

Contents
313431Z 3
Models
SD Series
(Part List page 31)
*Each HP Model hose reel shown in the table is available in several colors. The last character of each Model No.
indicates the hose reel color. For example: A = white + NPT, B = metallic blue + NPT, C = red + NPT, D = black + NPT,
F = yellow + NPT (other color choices may be available from your Graco Distributor).
The SD Series Models table uses the generic # symbol to represent the last character. For example, to order a white
HPL56# model reel hose, the # symbol is replaced with “A” - HPL56A would be the complete model number used.
Model No.* Size Type
Maximum Working
Pressure psi
(MPa, bar) Media
Connection Size
Line Size
(in.)
Length
(ft)
Inlet Outlet
HPL2D# 10 Bare 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 3/8 npsm(f) 3/8 50
HPL6D# 20 Bare 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 1/2 npsm(f) 1/2 50
HPL23# 10 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 35
HPL25# 10 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 50
HPL56# 20 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
HPL5J# 20 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
HPL33# 10 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 35
HPL65# 20 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
HPL6H# 20 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
HPM3B# 10 Bare 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 35
HPM6D# 20 Bare 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 50
HPM33# 10 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 35
HPM65# 20 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
HPM6H# 20 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
HPH1D# 10 Bare 5000 (35, 344.7) Grease 3/8 npsm(m) 3/8 npsm(f) 1/4 50
HPH5D# 20 Bare 5000 (35, 344.7) Grease 3/8 npsm(m) 3/8 npsm(f) 3/8 50
HPH15# 10 Hose 5000 (35, 344.7) Grease 3/8 npsm(m) 1/4 npt(m) 1/4 50
HPH23# 10 Hose 4800 (33, 331) Grease 3/8 npsm(m) 1/4 npt(m) 3/8 35
HPH55# 20 Hose 4800 (33, 331) Grease 3/8 npsm(m) 1/4 npt(m) 3/8 50
HPH5H# 20 Hose 4800 (33, 331) Grease 3/8 npsm(m) 1/4 npt(m) 3/8 50

Contents
4313431Z
XD Series
(Part List page 35)
*Each HS or HN Model hose reel shown in the table is available in several colors. The last character of each Model
No. indicates the hose reel color. For example: A = white + NPT, B = metallic blue + NPT, F = yellow + NPT (other
color choices may be available from your Graco Distributor).
The XD Series Models table uses the generic # symbol to represent the last character. For example, to order a white
HSL2D# model reel hose, the # symbol is replaced with “A” - HSL2DA would be the complete model number used.
Model No.* Size Type
Maximum Working
Pressure psi
(MPa, bar) Media
Connection Size
Line Size
(in.)
Length
(ft)
Inlet Outlet
HSL2D# 10 Bare 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 3/8 npsm(f) 3/8 50
HSL6D# 20 Bare 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 1/2 npsm(f) 1/2 50
HSL25# 10 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 50
HSL33# 10 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
HSL56# 20 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
HSL65# 20 Hose 300 (2.1, 20.7) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 35
HSM3B# 10 Bare 2000 (14, 138) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
HSM6D# 20 Bare 2000 (14, 138) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
HSM33# 10 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 35
HSM65# 20 Hose 2000 (14, 138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 50
HSH15# 10 Hose 5000 (35, 344.7) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 35
HSH1D# 10 Bare 8000 (55, 551.6) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
HSH5D# 20 Bare 8000 (55, 551.6) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
HSH55# 20 Hose 4800 (33, 331) Grease 3/8 npsm(m) 3/8 npsm(f) 1/4 50
HNL56# 20 Hose 300 (2.1, 20.7) Grease 3/8 npsm(m) 3/8 npsm(f) 3/8 50
HNL65# 20 Hose 300 (2.1, 20.7) Grease 3/8 npsm(m) 1/4 npt(m) 1/4 50
HNM65# 20 Hose 2000 (14, 138) Grease 3/8 npsm(m) 1/4 npt(m) 3/8 50
HNH55# 20 Hose 4800 (33, 331) Grease 3/8 npsm(m) 1/4 npt(m) 3/8 50

Warnings
313431Z 5
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Ground all equipment in the work area.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Use only grounded hoses.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.

Warnings
6313431Z
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING

Typical Installation
313431Z 7
Typical Installation
Overhead-Mounted Hose Reel
Key:
A Main Air Supply Line
B Pump Air Supply Line
CAirFilter
D Air Regulator
E Bleed-type Master Air Valve (required)
FPump
G Pump Grounding Wire (required)
H Fluid Drain Valve (required)
J Fluid Shutoff Valve
K Fluid Line
LHoseInletKit
M Hose Reel
N Dispense Valve
P Mounting Channel/Base
FIG. 1: Typical Installation
A
BC
DE
F
G
H
J
K
J
L
P
M
N

Installation
8313431Z
Installation
The typical installation shown in FIG. 1 is only a guide for
selecting and installing a hose reel system. The
components shown are the minimum requirements for
all systems. However, it is not an actual system design.
Contact your Graco Distributor for assistance in
designing a system to suit your needs.
NOTE: The air and fluid accessories required for your
pump must be properly sized to the pump. Refer to your
pump manual for selecting pump accessories.
Grounding
Pump: use ground wire and clamp. Loosen grounding
lug locknut and washer. Insert ground wire end into lug
slot and tighten locknut securely. Connect ground clamp
to a true earth ground.
Dispense valve: ground through connection to a
properly grounded fluid hose and pump.
Required Components
Be sure to have the following components before
beginning installation.
• Hose Inlet kits (L)
• Reel mounting bases, mounting brackets, and
mounting channels (P)
• Dispense valves (N)
A ground wire (G), bleed-type master air valve (E),
and fluid drain valve (H) are required in your system
installation. These components help reduce the risk
of serious injury, including fire and explosion,
injection, and splashing in your eyes or on the skin.
• The ground wire must be connected to the pump
grounding lug and to a true earth ground
according to your local codes.
• The bleed-type master air valve relieves air
trapped between this valve and the pump after
the air is shut off. Trapped air can cause the pump
to cycle unexpectedly. Locate the valve close to
the pump.
• The fluid drain valve assists in relieving fluid
pressure in the pump, hose, and dispense valve.
Triggering the valve to relieve pressure may not
be sufficient.
The equipment must be grounded to reduce the risk
of static sparking. Static sparking can cause fumes to
ignite or explode. Grounding provides an escape wire
for the electric current.

Installation
313431Z 9
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
1. Turn off the power supply to the pump or close the
upstream ball valve.
2. Trigger the dispense valve into a grounded waste
container to relieve pressure.
3. Open any bleed-type master air valves and fluid
drain valves in the system.
4. Leave the drain valve open until ready to pressurize
the system.
NOTE: If you suspect that the dispense valve or
extension is clogged, or that the pressure has not been
fully relieved after following the above steps, very slowly
loosen the coupler or hose end coupling to relieve the
pressure gradually, then loosen completely. After doing
this, the obstruction can be cleared.
Flush the Equipment
Before installation of the dispense valve to the end of
the hose, flush the line with the fluid being dispensed.
1. Place the end of the hose into a grounded metal
waste container. Hold the hose firmly against the
waste container throughout the flushing process
(FIG. 2).
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop dispensing and before
cleaning, checking, or servicing the equipment.
To avoid fire and explosion, always ground equipment
and waste container. To avoid static sparking and
injury from splashing, always flush at the lowest
possible pressure.
FIG. 2

Installation
10 313431Z
2. Blow out the entire lubricant supply line with air (FIG.
3).
3. Flush the fluid being dispensed through the
equipment until the fluid runs clear (FIG. 4).
FIG. 3
FIG. 4

Installation
313431Z 11
Installation Mounting Options
Reel Bank Mounting Location’s Selection
A Mounting Adapter Kit is available for installing an XD
Series Hose Reel in the same location that a Series 500
Hose Reel was previously installed. Graco Kit No.
24A224. See FIG. 5, and page 45.
A = Original Series 500 holes in mounting surface.
B = Holes on the bottom of the adapter bracket,
predrilled to match the Original Series 500 hole
configuration (A).
C = Holes on the top of the adapter bracket, predrilled to
match the new XD Series Hose Reel base.
All Mountings
NOTE: Always use all four (4) large flat washers with
four (4) bolts to mount the hose reel pedestal to any
surface.
NOTE: The reels perform best when the arm allows the
hose to pull straight off of the spool (FIG. 6).
FIG. 5
A
B
Mounting
Surface
XD Base
Adapter 24A224
C
To reduce the risk of injury, be sure that the mounting
surface is strong enough to support the reels, weight
of the lubricants, and the stress caused by hard pulls
on the hoses. See Technical Specifications, page
56, for weights of the hose reel assemblies.
FIG. 6
Adapter 24A224
Panel

Installation
12 313431Z
All Models
Select the reel bank mounting location (FIG. 7).
• For high ceilings, suspend a suitable support
structure for the reels, so the hoses will be long
enough to reach the service area.
• A reel bank mounted in a one-lift service bay should
be at least 6 ft (1.9 m) from the center line of the lift.
• A reel bank mounted in a two-lift service bay should
be mounted an equal distance between the lifts.
• A bank of all motor oil reels should be mounted
about 5 ft (1.5 m) from the center of the lift, toward
the front of the lift rails.
HP or HS Models Only
NOTE: The reference letters in the following instructions
refer to FIG. 8 and FIG. 25.
1. Determine if the position of the roller guide arm (a)
(FIG. 8) is in the desired installation position. If it is
not in the desired installation position, skip to Step
2.
The hose reel is factory-assembled and shipped
with the roller guide arm (a) in either the AA or EE
position (FIG. 8).
FIG. 7
3
1
2
6 ft (1.9 m) minimum for one (1) lift
Center between two lifts
1
2
3
5 ft (1.5 m) minimum for motor oil
FIG. 8
AA Shipping Position
EE Shipping Position
AA*
BB
CC
DD
EE
FF
b
a
AA
BB
CC
DD
EE**
FF
b
a
*HP Models without an H or J in the fifth number
position of the model number are shipped with the
roller guide arm (a) in the AA position.
**HP Models with an H or J in the fifth number position
of the model number are shipped with the roller guide
arm (a) in the EE position.
**All HS Models are shipped with the roller guide arm
(a) in the EE position.

Installation
313431Z 13
2. To reposition the roller guide arm (a) to a position
other than Shipping Position AA or EE:
a. Secure the reel to a solid surface with C-clamps
(C) (FIG. 9).
b. Attach a C-clamp (D) to the reel flange to
prevent the reel from unintentionally becoming
unlatched and spinning freely (FIG. 9).
c. Remove the nuts (b) from each side and rotate
arm (a) to the desired position.
NOTE: HP Model Reels have four (4) nuts, and HS
Model Reels have eight (8) nuts (four on each side).
d. Check the pawl to make sure it is not wedged
(FIG. 10).
e. Replace and tighten nuts to secure the arm
(torque 25 - 35 ft-lb/33.9 - 47.5 N•m).
FIG. 9
D
a
bC
C
FIG. 10
Correct
Incorrect

Installation
14 313431Z
Ceiling Installations
HS Models Only
1. Reposition the guide arm to position AA. See Step
2, page 13.
2. Position the hose reel so the pedestal is facing
upward.
3. Using the man-lift, raise the reel as close to the
mounting location as possible.
4. Bolt the hose reel to the mounting, making sure that
it is secure before lowering the man-lift.
5. Connect the inlet supply line to the inlet hose of the
reel. See Hose Installation, page 18.
NOTE: None of the hose reels listed in this manual
come with a Hose Inlet Kit.
6. Flush the hose following the instructions in Flush
the Equipment, page 9.
7. Re-position the hose stop, if needed, so that the
hose extends far enough for all operators to reach
the dispense valve, then tighten the nuts to securely
hold the hose stop in place.
8. Install the motor or dispense valve to the end of the
hose following the instructions provided with the
dispense equipment.
NOTE: if an enclosure is being installed around the hose
reel, first install the dispense valve or motor to the hose
end.
9. See Adjust Spring Tension, page 20.
To reduce the risk of injury, always use a man-lift
while doing a hose reel ceiling installation.

Installation
313431Z 15
Ceiling Mount Without an I-Beam - Open
Channel (All Models)
• For HP Model Reels Order Mounting Kit: 24A934,
24A935, 24A936, 24A937, 24A938, or 24A939.
• For HS or HN Model Reels Order Mounting Kit:
24A219, 24A220, 24A221, or 24A222.
• See Mounting Channel Dimensions, page 50.
1. Install the mounting channel (105) and base plate
(104) (HP Models), as shown in FIG. 11.
2. Slide the hose reel into the base plate (104) and
install the hold down plate (101), washer (103), and
the cap screw (102). Tighten the screw firmly (FIG.
11).
3. When installing permanent supply lines above the
ceiling, drill 1.5 in. (38 mm) diameter holes through
the ceiling toward the inlet side of the reels.
4. Follow Steps 5 through 9, Ceiling Installations,
page 14 to complete installation.
HP Models: Open Channel Mounting Kits HS Models: Mounting Kits
FN Description 24A934
1 Reel
24A935
2 Reels
24A936
3 Reels
24A937
4 Reels
24A938
5 Reels
24A939
6 Reels
24A219
1 Reel
24A220
2 Reels
24A221
3 Reels
24A222
6 Reels
101PLATE,holddown123456
102 SCREW, 3/8 in. -16
x 5/8 in. 5 1015202530 4 8 1224
103 WASHER, lock, 3/8
in. 5 1015202530 4 8 1224
104BASE,reel 123456
105 BASE, reel,
channel 1111111111
FIG. 11
104
105
102
103
101

Installation
16 313431Z
Ceiling Mount Directly to an I-Beam without
Drilling holes - All Models
NOTE: Order Mounting Bracket Kit: 204741 for open or
enclosed reels.
NOTE:
• Two kits are required when mounting one to three
reels.
• Three kits are required hen mounting four to six
reels.
MOUNTING BRACKET KIT: 204741
1. Secure mounting brackets (D) to the channel. Use
two mounting brackets for each one to three
capacity mounting channel (105). Use three
mounting brackets for each four to six capacity
mounting channel (105).
2. Position the adjustable clamps (206) for the
mounting brackets over the I-Beam (A), then tighten
securely (FIG. 12).
3. HP Model Reels only: See FIG. 11, page 15. Slide
the hose reel onto the base plate (104) then install
the hold down plate (101), washer (103), and cap
screw (102). Tighten the screw firmly.
4. If installing permanent supply lines above a ceiling,
drill 1.5 in. (38 mm) diameter holes through the
ceiling toward the inlet side of the reels.
5. Connect the inlet supply line to the inlet hose of the
reel. See Hose Installation, page 18.
NOTE: The hose reels listed in this manual do not come
with a Hose Inlet Kit.
6. Flush the hose following the instructions in Flush
the Equipment, page 9.
FN Description Qty
201 WASHER, lock, 1/2 in. 4
202 SCREW, 1/2 in. - 13 x 1 in. 2
203 SCREW, 1/2 in. 13 x 3/4 in. 2
204 NUT, 1/2 in. - 13 2
205 NUT, spring clamp (not shown) 2
206 CLAMP, beam 2
207 CHANNEL, strut 1
FIG. 12
204
206
202 203
201
105
D
A
D
201
201 / 202 / 204
203
205
206
207

Installation
313431Z 17
Wall Installations
• For HP Model Reels Wall Mounting Bracket Kit With
No Channel Order: 24H193.
• For HP Model Reels Open Channeling Mounting Kit
Order: 24A934, 24A935, 24A936, 24A937, 24A938,
or 24A939.
• For HS or HN Model Reels Order Mounting Kit:
24A219, 24A220, 24A221, or 24A222.
1. Adjust the guide arm to the desired position, see
FIG. 8, page 12.
2. Select the wall mounting location and style for the
reel bank.
NOTE: The base plate (104) can be directly mounted to
the wall for easier installation and removal of the hose
reel for servicing (FIG. 13).
a. For mounting the reel directly to the wall, use
the provided template (B) to lay out the holes for
drilling (FIG. 13).
b. For mounting with kit 24H193, mount the base
plate (104) to the wall, slide the hose reel onto
the base plate (104), then install the hold down
plate (101), the washer (103), and the cap
screw (102). Tighten the screw firmly (FIG. 13).
c. For mounting with kits 24A934-24A939, mount
the channel (105) to the wall, mount the base
plate (104) to the channel (105), slide the hose
reel onto the base plate (104), then install the
hold down plate (101), the washer (103), and
the cap screw (102). Tighten the screw firmly
(FIG. 13).
d. For mounting with kits 24A219-24A222, mount
the channel (105) to the wall, then mount the
hose reel to the channel (105) (FIG. 14).
3. Slide the hose reel onto the base plate (104) then
install the hold down plate (101), washer (103), and
cap screw (102). Tighten the screw firmly (FIG. 13).
HP Models: Open Channel Mounting Kits HS Models: Mounting Kits
FN Description 24A934
1 Reel
24A935
2 Reels
24A936
3 Reels
24A937
4 Reels
24A938
5 Reels
24A939
6 Reels
24A219
1 Reel
24A220
2 Reels
24A221
3 Reels
24A222
4 Reels
101PLATE,holddown123456
102 SCREW, 3/8 in. -16
x 5/8 in. 5 1015202530 4 8 1224
103 WASHER, lock, 3/8
in. 5 1015202530 4 8 1224
104BASE,reel 123456
105 BASE, reel,
channel 1111111111
FIG. 13
104
B
102
103 101 105

Installation
18 313431Z
4. Connect the supply line to the hose reel inlet using
the hose inlet kit (see Typical Installation, FIG. 1,
page 7).
NOTE: The hose reels listed in this manual do not come
with a Hose Inlet Kit.
5. Flush the hose following the instructions in Flush
the Equipment, page 9.
Hose Installation
Installation of Hose on a Bare Reel
1. Locate the length of the hose in the table and note
the number of revolutions the spool must be turned
to properly pre-set the spring tension.
2. Secure the reel to a solid surface with C-clamps (C)
(FIG. 9)
3. Place a piece of tape on the side of the reel flange
as a visual reference to count the number of
revolutions.
FIG. 14
105
Hose Length No. of Spool Turns
35 ft (10.7 m) 17
50 ft (15.2 m) 21
65 ft (19.8 m) 23
SPRING TENSION HAZARD
The hose reel spring is always under great tension,
which if released in an uncontrolled manner could
cause serious injury.
• Never allow the reel to spin freely. Uncontrolled
spinning could cause serious injury if hit by the
hose.
• Securely fasten the reel in place while making
adjustments.
• The hose reel spring is not a serviceable part. Do
not attempt to replace or service the hose reel
spring.
• Always wear heavy gloves while adjusting the
spring tension to protect your hands from being
cut on the hose reel.

Installation
313431Z 19
4. While wearing heavy gloves, firmly grasp the
outside edge of the reel flange with both hands.
Wind the spool the correct number of turns (see
reference table from Step 1), rotating the reel in the
direction shown in FIG. 15.
• Stop only at latching locations.
• Stop the reel where there is access to the hose
swivel (A) (FIG. 16), and where the reel is securely
latched.
5. Before installation of the hose, attach a C-clamp (D,
FIG. 15) to the reel flange to prevent the reel from
unintentionally becoming unlatched and spinning
freely.
6. Uncoil and extend the hose.
7. Install the hose stop (C) (FIG. 16) to the end of the
hose. If the hose has a warning tag (F), the hose
stop should be installed on the same end of the
hose as the warning tag.
NOTE: If the hose is equipped with a spring guard, this
end must be on the same end as the hose stop.
8. Run the end of the hose (B) through the hose guide
(G) and then to the hole (E) in the reel (FIG. 16).
9. Attach the hose end (B) to the hose reel swivel (A).
10. Carefully remove the C-clamp (D) (FIG. 15),
11. Pull on the hose hard enough to release the latch,
and slowly allow the hose to retract.
12. Re-position the hose stop so the hose extends far
enough for all operators to reach the dispense valve.
13. Flush the hose following the Flush the Equipment
instructions, page 9.
FIG. 15
D
FIG. 16
A
B
F
C
G
E

Installation
20 313431Z
Adjust Spring Tension
Single Pedestal HP Model Hose Reels
Increase Spring Tension
1. Pull the hose out one to two turns, then engage the
latch.
2. Pull the hose back through the hose guides.
3. Wrap a loop of hose onto the reel flange.
4. Check the spring tension. The hose must pull out
fully and retract fully. Wrap more loops, one at a
time around the reel flange, until the spring has the
desired tension.
NOTE: Do not put so many loops onto the reel so that
the spring winds up tightly before the hose is fully
extended.
Decrease Spring Tension
To decrease the spring tension, remove loops around
the reel flange until tension is at the desired level.
Dual Pedestal HS or HN Model Hose Reels
If the hose is not retracting sufficiently, or is wound too
tight, the tension can be increased or decreased using
one of the following procedures:
Increase Spring Tension
(Spring is too loose, hose does not retract
completely, or retraction is sluggish.)
NOTE: The reference letters in the following instructions
refer to FIG. 17.
1. Loosen screw (A) three to five turns. Do not
completely remove the screw.
2. Use a hex wrench to loosen the two screws (B). Do
not completely remove the screws.
3. Insert a 3/8 in. square drive breaker bar into
opening (C) on the spring adjustment plate (D).
4. While holding the breaker bar securely, completely
remove the two screws (B).
5. While firmly grasping the breaker bar with both
hands, turn the spring adjustment plate clockwise
one turn at a time to increase (tighten) the spring
tension.
6. Replace and finger-tighten both screws (B).
7. Remove the breaker bar.
8. Pull out a section of hose and allow it to retract to
test the tension adjustment.
SPRING TENSION HAZARD
The hose reel spring is always under great tension,
which if released in an uncontrolled manner could
cause serious injury.
• Never allow the reel to spin freely. Uncontrolled
spinning could cause serious injury if hit by the
hose.
• Always grasp the adjusting tool firmly with both
hands when adjusting tension. Spring tension can
cause the tool to move violently.
• Securely fasten the reel in place while making
adjustments.
• The hose reel spring is not a serviceable part, Do
not attempt to replace or service the hose reel
spring.
• Always wear heavy gloves while adjusting the
spring tension to protect your hands from being
cut on the hose reel.
FIG. 17
B
C
A
D