Graco SD Composite Series User manual

Instructions
SD Composite, SD
and XD Series Hose
Reels 313431H
ENG
For dispensing air, water, antifreeze, windshield washer solvent, transmission fluid, oil and
grease. For professional use only.
Not for use in explosive atmospheres.
A complete list of Models, including Maximum Working Pressure, begins on page 2
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
(HS Models)(HP Models)
ti13193
ti13192
ti13159
(HR Models)
SD Composite Series SD Series XD Series
XD Series
(HN Models)
Patents
Community Design #001209712-001 (SD Series and XD Series only)

Models
2313431H
Models
SD Composite Series (Parts List, page 27)
*Each HR or HP Model hose reel shown in the tables below is available in several colors. The last character of each
Model No. indicates the hose reel color. For example: A = white, B = metallic blue, C = red, D = black, E = Mercedes
blue, or F = yellow. (Other color choices may be available from your Graco Distributor.) On the table below this last
character is represented by the generic # symbol. For example, to show the complete model number for a white
HRL56# model hose reel, the # symbol in the table is replaced with “A”. The complete model number is: HRL56A.
SD Series (Part List page 28)
Model
No.* Size Type
Pressure
Rating
psi (bar) Media
Connection Size Line
Size
(inches)
Length
(feet)Inlet Outlet
HRL56# 20 Hose 300 (20.7) Air/Water 1/2 npsm(m) 3/8 npt (m) 3/8 65
HRL65# 20 Hose 300 (20.7) Air/Water 1/2 npsm(m) 1/2 npt (m) 1/2 50
HRM65# 20 Hose 2000 (138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
HRH55# 20 Hose 4800 (331) Grease 3/8 npsm(m) 1/4 npt(m) 3/8 50
Model
No.* Size Type
Pressure
Rating
psi (bar) Media
Connection Size Line
Size
(inches)
Length
(feet)Inlet Outlet
HPL2D# 10 Bare 300 (20.7) Air/Water 3/8 npsm(m) 1/2 npsm(f) 3/8 50
HPL6D# 20 Bare 300 (20.7) Air/Water 1/2 npsm(m) 1/2 npsm(f) 1/2 50
HPL23# 10 Hose 300 (20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 35
HPL25# 10 Hose 300 (20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 50
HPL56# 20 Hose 300 (20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
HPL33# 10 Hose 300 (20.7) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 35
HPL65# 20 Hose 300 (20.7) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
HPM3B# 10 Bare 2000 (138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 35
HPM6D# 20 Bare 2000 (138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 50
HPM33# 10 Hose 2000 (138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 35
HPM65# 20 Hose 2000 (138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
HPH1D# 10 Bare 5000 (344.7) Grease 3/8 npsm(m) 3/8 npsm (f) 1/4 50
HPH5D# 20 Bare 5000 (344.7) Grease 3/8 npsm(m) 3/8 npsm (f) 3/8 50
HPH15# 10 Hose 5000 (344.7) Grease 3/8 npsm(m) 1/4 npt (m) 1/4 50
HPH23# 10 Hose 4800 (331) Grease 3/8 npsm(m) 1/4 npt (m) 3/8 35
HPH55# 20 Hose 4800 (331) Grease 3/8 npsm(m) 1/4 npt (m) 3/8 50

Models
313431H 3
XD Series (Parts List page 30)
**Each HS or HN Model hose reel shown in the table below is available in either white, metallic blue or yellow. The
last character of each Model No. indicates the hose reel color. For example: A = white, B = metallic blue, F = yellow.
(Other color choices may be available from your Graco Distributor.) On the table below this last character is repre-
sented by the generic # symbol. For example to show the complete model number for a white HSL2D# model hose
reel, the # symbol in the table is replaced with “A”. The complete model number is: HSL2DA.
Model
No.** Size Type
Pressure
Rating
psi (bar) Media
Connection Size Line
Size
(inches)
Length
(feet)Inlet Outlet
HSL2D# 10 Bare 300 (20.7) Air/Water 1/2 npsm(m) 3/8 npsm(f) 3/8 50
HSL6D# 20 Bare 300 (20.7) Air/Water 1/2 npsm(m) 1/2 npsm(f) 1/2 50
HSL25# 10 Hose 300 (20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 50
HSL33# 10 Hose 300 (20.7) Air/Water 1/2 npsm(m) 1/2 npsm(m) 1/2 35
HSL56# 20 Hose 300 (20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
HSL65# 20 Hose 300 (20.7) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
HSM3B# 10 Bare 2000 (138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 35
HSM6D# 20 Bare 2000 (138) Oil 1/2 npsm(m) 1/2 npsm(f) 1/2 50
HSM33# 10 Hose 2000 (138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 35
HSM65# 20 Hose 2000 (138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
HSH15# 10 Hose 5000 (344.7) Grease 3/8 npsm(m) 1/4 npt(m) 1/4 50
HSH1D# 10 Bare 8000 (552) Grease 3/8 npsm(m) 3/8 npsm(f) 1/4 50
HSH5D# 20 Bare 8000 (552) Grease 3/8 npsm(m) 3/8 npsm(f) 3/8 50
HSH55# 20 Hose 4800 (331) Grease 3/8 npsm(m) 1/4 npt(m) 3/8 50
HNL56# 20 Hose 300 (20.7) Air/Water 1/2 npsm(m) 3/8 npt(m) 3/8 65
HNL65# 20 Hose 300 (20.7) Air/Water 1/2 npsm(m) 1/2 npt(m) 1/2 50
HNM65# 20 Hose 2000 (138) Oil 1/2 npsm(m) 1/2 npt(m) 1/2 50
HNH55# 20 Hose 4800 (331) Grease 3/8 npsm(m) 1/4 npt(m) 3/8 50

Warnings
4313431H
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

Warnings
313431H 5
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
WARNING

Typical Installation
6313431H
Typical Installation
Overhead-Mounted Hose Reel
Key:
A Main air supply line
B Pump air supply line
CAirfilter
D Air regulator
E Bleed-type master air valve (required)
FPump
G Pump grounding wire (required)
H Fluid drain valve (required)
J Fluid shutoff valve
K Fluid line
L Hose reel fluid inlet kit
M Hose reel
N Dispensing valve
P Mounting channel/base
A ground wire (G), bleed-type master air valve (E) and
fluid drain valve (H) are required in your system installa-
tion. These components help reduce the risk of serious
injury, including electric shock and splashing in your eyes
or on the skin.
•Theground wire must be connected to the pump
grounding lug and to a true each ground according to
your local code.
•Thebleed-type master air valve relieves air trapped
between this valve and the pump after the air is shut
off. Trapped air can cause the pump to cycle unexpect-
edly Locate the valve close to the pump.
•Thefluid drain valve assists in relieving fluid pressure
in the displacement pump, hose and gun. Triggering
the valve to relieve pressure may not be sufficient.
FIG. 1: Typical Installation
03791
A
B
C
DE
F
G
K
H
J
N
M
P
L
J

Installation
313431H 7
Installation
The typical installations shown in FIG. 1 is only a guide
for selecting and installing a hose reel system. The com-
ponents shown are the minimum requirements for all
systems. However, it is not an actual system design.
Contact your Graco distributor for assistance in design-
ing a system to suit your needs.
NOTE: The air and fluid accessories required for your
pump must be properly sized to that pump. Refer to your
specific pump manual for selecting pump accessories.
Air Line Components
Install the following components in the order shown in
FIG. 1, using adapters if necessary.
• Bleed-type Master Air Valve (E): locate down-
stream from the air regulator and for easy access
from the pump.
• Air Regulator (D): controls pump speed and outlet
pressure by adjusting the air pressure to the pump.
Locate the regulator close to the pump but upstream
from the bleed-type master air valve.
• Air Line Filter (C): removes harmful dirt and mois-
ture from the compressed air supply.
Fluid Line Components
Install the following components in the order shown in
FIG. 1, using adapters if necessary.
• Fluid Drain Valve (H): install the drain valve point-
ing down but so the handle points up when the valve
is open.
• Fluid Shutoff Valve (J): shuts off fluid to hose reel.
• Dispensing Valve (N): dispenses the fluid or air.
Required Components
Be sure you have the following components before you
begin the installation.
• Hose inlet kit (L)
• Reel mounting bases, mounting brackets and
mounting channels (P)
• Dispense valves (N)

Installation
8313431H
Installation Mounting Options
Mounting Adapter Kit for Replacing Series
500 Reels
A Mounting Adapter Kit is available for installing an XD
Series Hose Reel in the same location that a Series 500
Hose Reel was previously installed. Order Graco Kit No.
24A224. See FIG. 2 and page 35.
A= Original Series 500 holes in mounting surface.
B= Holes on the bottom of adapter bracket, predrilled to
match original Series 500 hole configuration (A).
C= Holes on the top of the adapter bracket, predrilled to
match new XD Series Hose Reel base.
All Mountings
NOTE: Reels perform best when arm allows hose to pull
straight off the spool as shown in FIG. 3.
FIG. 2
AB
C
mounting
XD base
surface
Adapter 24A224
ti13795
To reduce the risk of injury, be sure the mounting sur-
face is strong enough to support the reels, weight of
the lubricants and stress caused by hard pulls on the
service hoses. See Technical Data, page 36 for
weights of hose reel assemblies.
FIG. 3
ti13258
Panel Mount (HN) Models
HR, HP, HS Models

Installation
313431H 9
NOTE: Always use all 4 large flat washers with 4 bolts to
mount the hose reel pedestal to any surface.
All Models
Select the reel bank mounting location.
• For high ceilings, suspend a suitable support
structure for the reels, so the hoses will be long
enough to reach your service area.
• A reel bank mounted in a one-lift service bay
should be at least 6-ft (1.9m) from the center
line of the lift (FIG. 6).
• In a one-lift bay, mount the reel bank at least 6
feet (1.9 m) from the center line of the lift. In a
two-lift bay, mount the bank equal distance
between the lifts.
• A bank of all motor oil reels should be mounted
about 5 ft (1.5m) from the center of the lift,
toward the front of the lift rails (FIG. 6).
HR, HP or HS Models Only
1. Determine the desired position of the roller support
arm (a) (FIG. 4).
• The hose reel is factory-assembled and shipped
with the roller support arm (a) in position AA
(HR and HP Models) or EE (HS Models) (FIG.
4). If that position is desired, skip step 2.
2. To reposition roller support arm to any other position
than the Ship Position (AA or EE):
• HR and HP Model Reels
a. Secure spool against pedestal with C-Clamp.
b. Remove 4 nuts (b) and rotate arm to desired
position, BB, CC, DD, EE, or FF.
c. Check pawl to make sure it is not wedged. See
FIG. 5.
• HS Model Reels
a. Secure spool against pedestal with C-Clamp.
b. Remove 8 nuts (b) and 2 bolts (c) to rotate
arm to desired position, AA, BB, CC, DD, or
FF.
c. Check pawl to make sure it is not wedged. See
FIG. 5.
FIG. 4
ti12199a
a
CC
BB
b
*HP and HR Models Shipping Position
DD
EE
FF
AA*
**HS Models Shipping Position
a
**EE
FF
DD
AA
BB
CC
b
ti13394
c

Installation
10 313431H
Overhead Installations
HS Models Only
1. Reposition guide arm to position AA. See Step 2 for
HS Model Reels (above).
2. Position the hose reel so the pedestal is facing up.
3. Using the lift truck, raise the reel as close to the
mounting location as possible.
4. Bolt hose reel to its mounting. Be sure it is secure
before lowering the lift truck.
5. Connect inlet supply line to inlet hose of the reel.
See Hose Installation, page 16.
NOTE:
• None of the hose reels listed in this manual come
with a Hose Inlet Kit.
6. Flush system.
To avoid contaminating the fluid with line-scale,
chips or other installation debris, before installing
meter or dispense valve to end of hose, flush the
equipment with a compatible solvent such as Stod-
dard solvent or mineral spirits.
a. Secure the end of the hose in a waste bucket.
b. Blow out entire lubricant supply line with air.
To reduce the risk of injury, when you are mounting a
hose reel overhead, always use a lift truck.
FIG. 5
Incorrect
Correct
FIG. 6
2
3
1
5 ft (1.5m) minimum for motor oil
1
6 ft (1.9m) minimum for 1 lift
2
Center between two lifts
3
ti13351

Installation
313431H 11
c. Pump solvent through line until fluid runs clear
and is debris free.
d. Pump lubricant through line until all solvent is
flushed out.
7. For enclosed channel installations, continue with
instructions on page 19. For all other installations,
continue Step 8.
8. Position hose stop so hose extends far enough for
all operators to reach dispensing valve and tighten
nuts to securely hold hose stop in place.
9. Install meter or dispense valve to end of hose follow-
ing instructions provided with the dispense equip-
ment. (NOTE: If installing an enclosure around hose
reel, install the enclosure before installing dispense
valve or meter to hose end.)
10. Adjust spring tension, page 17.

Installation
12 313431H
Other Mounting Options
Ceiling Mounting Without an I-Beam - Open Channel (All Models)
(For HR or HP Model Reels Order Mounting Kit: 24A934, 24A935, 24A936, 24A937, 24A938 or 24A939. For HS or
HN Model Reels Order Mounting Kit: 24A219, 24A220, 24A221, 24A222.)
1. Install the mounting channel (105) and (HR and HP
Models) base plate (104) as shown in FIG. 7.
2. Slide hose reel into the base plate (104) and install
the hold-down plate (101), washer (103) and cap-
screw (102). Tighten the screw firmly (FIG. 7, page
12).
3. If you are installing permanent supply lines, drill 1.5
in. (38 mm) diameter holes through the ceiling
toward the inlet side of the reels.
4. Continue installation following steps 5 - 10 of Over-
head Installations instructions, beginning on page
10.
HR or HP Models: Open Channel Mounting Kits HS Models: Mounting Kits
FN Description
24A934
1 Reel
24A935
2 Reels
24A936
3 Reels
24A937
4 Reels
24A938
5 Reels
24A939
6 Reels
24A219
1 Reel
24A220
2 Reels
24A221
3 Reels
24A222
6 Reels
101PLATE,holddown123456
102 SCREW, 3/8” - 16 x
5/8” 5 1015202530 4 8 1224
103WASHER,lock,3/8”5 1015202530 4 8 1224
104BASE,reel 123456
105BASE,reel,channel1111111111
FIG. 7
105
103
102
101
104
ti13185

Installation
313431H 13
Ceiling Mounting Directly to an I-Beam - HR
and HP Models Only
1. Using the template (B), provided, drill holes in the
I-Beam (C) (FIG. 8).
2. Bolt reel to I-Beam.
3. If you are installing permanent supply lines, drill 1.5
in. (38 mm) diameter holes through the ceiling
toward the inlet side of the reels.
4. Continue installation following steps 5 - 10 of Over-
head Installations instructions, beginning on page
10.
Ceiling Mounting to I-Beam without Drilling
Holes - All models
(Order Mounting Bracket Kit: 204741 for open or
enclosed reels.)
NOTE: For mounting 1-3 reels, two kits are required. For
mounting 4-6 reels, three kits are required.
1. Secure mounting brackets (D) to the channel. Use
two mounting brackets for each 1- to 3 capacity
mounting channel (103). (Use 3 brackets for 4-6 reel
channels.)
2. Position the adjustable clamps (206) of the mount-
ing brackets over the I-Beam (A), and tighten them
securely (FIG. 9).
3. HR or HP Model Reels only (FIG. 7, page 12):
Slide hose reel onto the base plate (104) and install
the hold-down plate (101), washer (103) and cap-
screw (102). Tighten the screw firmly.
NOTE: For enclosed reels, use the Enclosure Kit Base
Plate (Part No. 302, page 19).
4. If you are installing permanent supply lines, drill 1.5
in. (38 mm) diameter holes through the ceiling
toward the inlet side of the reels.
FIG. 8
A
B
C
ti13186
FN Description Qty
201 WASHER, lock, 1/2” 2
202 SCREW, 1/2” - 13 x 1” 2
203 SCREW, 1/2” - 13 x 1-3/4” 2
204 NUT 1/2” - 13 2
205 NUT, spring clamp (not
shown) 2
206 CLAMP, beam 2
207 CHANNEL, unistrut 1

Installation
14 313431H
5. Connect inlet supply line to inlet hose of the reel.
See Hose Installation, page 16.
NOTE:
• The hose reels listed in this manual do not come
with a Hose Inlet Kit.
6. Flush system.
To avoid contaminating the fluid with line-scale,
chips or other installation debris, before installing
meter or dispense valve to end of hose, flush the
equipment with a compatible solvent such as Stod-
dard solvent or mineral spirits.
a. Secure the end of the hose in a waste bucket.
b. Blow out entire lubricant supply line with air.
c. Pump solvent through line until fluid runs clear
and is debris free.
d. Pump lubricant through line until all solvent is
flushed out.
7. For enclosed channel installations, continue with
instructions on page 19. For all other installations,
continue Step 8.
8. Position hose stop so hose extends far enough for
all operators to reach dispensing valve and tighten
nuts to securely hold hose stop in place.
9. Install meter or dispense valve to end of hose follow-
ing instructions provided with the dispense equip-
ment. (NOTE: If installing an enclosure around hose
reel, install the enclosure before installing dispense
valve or meter to hose end.)
10. Adjust spring tension, page 17.
FIG. 9
A
D
ti13187
207
206 203
201 / 202 / 204
205
103
206
D
203
204
201
202
ti13188

Installation
313431H 15
Wall Mounting
(For HR or HP Model Reels Order Mounting Kit: 24A934, 24A935, 24A936, 24A937, 24A938 or 24A939.
For HS or HN Model Reels Order Mounting Kit: 24A219, 24A220, 24A221, 24A222.)
1. Adjust guide arm to desired position, FIG. 4, page 9.
2. Select the reel bank mounting location. Mount the
reel to a wall, using the provided template (B) for
laying out the holes you drill.
You can mount the base plate (104) to the wall for
easier installation and removal of the hose reel for
servicing (FIG. 10).
3. Slide hose reel onto the base plate (104) and install
the hold-down plate (101), washer (103) and cap-
screw (102). Tighten the screw firmly (FIG. 10).
4. Connect inlet supply line to inlet hose of the reel.
See Hose Installation, page 16.
NOTE:
• The hose reels listed in this manual do not come
with a Hose Inlet Kit.
5. Flush system.
To avoid contaminating the fluid with line-scale,
chips or other installation debris, before installing
meter or dispense valve to end of hose, flush the
equipment with a compatible solvent such as Stod-
dard solvent or mineral spirits.
a. Secure the end of the hose in a waste bucket.
b. Blow out entire lubricant supply line with air.
c. Pump solvent through line until fluid runs clear
and is debris free.
d. Pump lubricant through line until all solvent is
flushed out.
6. Position hose stop so hose extends far enough for
all operators to reach dispensing valve.
7. Insert screws through hose stop and tighten nuts to
securely hold hose stop in place.
8. Install meter or dispense valve to end of hose follow-
ing instructions provided with the dispense equip-
ment.
NOTE: If installing an enclosure around hose reel,
install the enclosure before installing dispense valve
or meter to hose end.
9. Adjust spring tension, page 17.
HR / HP Models: Open Channel Mounting Kits HS / HN Models: Mounting Kits
FN Description
24A934
1 Reel
24A935
2 Reels
24A936
3 Reels
24A937
4 Reels
24A938
5 Reels
24A939
6 Reels
24A219
1 Reel
24A220
2 Reels
24A221
3 Reels
24A222
4 Reels
101PLATE,holddown123456
102 SCREW, 3/8” x 16 x
5/8” 5 1015202530 4 8 1224
103 WASHER, lock,3/8” 5 10 15 20 25 30 4 8 12 24
104 BASE, reel 123456
105 BASE, reel channel 1111111111
FIG. 10
ti13189
101 104
B
103
102

Installation
16 313431H
Hose Installation
Installing a Hose on a Bare Reel
1. Locate length of your hose in table below. Note how
many times you must turn the spring to properly pre-
set spring tension.
2. Before you install hose, attach a C-Clamp (D) to reel
flange to help prevent the reel from unintentionally
becoming unlatched and spinning freely. (FIG. 11).
3. Place a piece of tape on the side of the reel flange
to use as a visual reference to help you count the
number of reel turns.
4. Wearing heavy gloves, firmly grab the outside edge
of the reel flange with both hands. Wind the reel the
proper number of turns (See reference table follow-
ing Step 1), rotating it in the direction shown in FIG.
11.
• Stop only at latching locations.
• Stop reel where there is access to hose swivel
(A) (FIG. 12) and where reel is securely latched.
5. Uncoil and extend hose.
6. Install hose stop (C) to end of hose. If hose has a
warning tag (F), hose stop should be installed on
the same end of the hose as the warning tag.
7. Run the end of hose (B), through the hose guide (G)
and then the hole (E) in reel (FIG. 12).
8. Attach hose end (B) to hose reel swivel (A). Then
carefully remove C-Clamp (D) (FIG. 11).
9. Pull hose hard enough to release the latch, and
slowly allow the hose to retract.
Hose Length No. of Reel Turns
35 ft (10.7 m) 17
50 ft. (15.2 m) 21
65 ft. (19.8 m) 23
Never allow the reel to spin freely. Doing so causes the
hose reel to spin out of control, which could cause serious
injury if you are hit by the hose or other moving parts
Always wear heavy gloves when you adjust spring tension
to protect your hands from being cut on hose reel.
FIG. 11
FIG. 12
D
B
ti13191
A
B
C
E
ti13190
F
G

Installation
313431H 17
10. Flush system.
To avoid contaminating the fluid with line-scale,
chips or other installation debris, before installing
meter or dispense valve to end of hose, flush the
equipment with a compatible solvent such as Stod-
dard solvent or mineral spirits.
a. Secure the end of the hose in a waste bucket.
b. Blow out entire lubricant supply line with air.
c. Pump solvent through line until fluid runs clear
and is debris free.
d. Pump lubricant through line until all solvent is
flushed out.
11. Position hose stop so hose extends far enough for
all operators to reach dispensing valve.
12. Insert screws through hose stop and tighten nuts to
securely hold hose stop in place.
13. Install meter or dispense valve to end of hose follow-
ing instructions provided with the dispense equip-
ment. (NOTE: If installing an enclosure around hose
reel, install the enclosure before installing dispense
valve or meter to hose end.)
14. Adjust spring tension, page 17.
Increasing and Decreasing Spring Tension
Single Pedestal HP or HR Model Hose Reels
Increasing Spring Tension
1. Pull out hose, 1 to 2 turns and engage latch.
2. Pull hose back through hose rollers.
3. Wrap a loop of hose onto the reel flange.
4. Check the spring tension; the hose must pull out
fully and retract fully. Wrap more loops, one at a
time around the reel flange until the spring has the
desired tension.
NOTE: Do not put so many loops onto the reel that the
spring winds up tightly before the hose is fully extended.
Decreasing Spring Tension
Remove loops to decrease tension.
• The hose reel spring is not a serviceable part. Do
not attempt to replace or service the hose reel
spring.
• The spring is always under great tension and could
be propelled with enough force to cause serious
injury.
• Never allow reel to spin freely. Doing so causes the
hose reel to spin out of control, which could cause
serious injury if you are hit by the hose valve or
other moving parts.
• Reel must be bolted securely in place when mak-
ing adjustments.

Installation
18 313431H
Dual Pedestal HS or HN Model Hose Reels
If hose is not retracting sufficiently or is wound too tight,
the tension can be increased or decreased using one of
the following procedures:
Increasing Spring Tension
(spring is too loose, hose does not retract completely or
retraction is sluggish)
1. Loosen screw (A) 3-5 turns. Do not completely
remove it.
2. Use a hex wrench to loosen, the two screws (B). Do
not completely remove them.
3. Insert a 3/8” square drive breaker bar in opening (C)
on the spring adjustment plate (D).
4. While holding the breaker bar securely, completely
remove the two screws (B).
5. Firmly grasp the breaker bar with both hands and
turn it clockwise one turn at a time to increase
(tighten) spring tension.
6. Replace and partially tighten one screw. You can
now remove the breaker bar. Pull out a section of
hose and allow it to retract to test the tension adjust-
ment.
7. If additional tension is required, insert the breaker
bar in the bracket again and remove screw. Then
repeat steps 5 - 6.
8. When you are satisfied with the new setting, tighten
screws A and B.
Decreasing Spring Tension
(spring is too tight, hose retracts too fast)
1. Loosen screw (A) 3-5 turns. Do not completely
remove it.
2. Use a hex wrench to loosen, the two screws (B). Do
not completely remove them.
3. Insert a 3/8” square drive breaker bar in opening (C)
on the spring adjustment plate (D).
4. While holding the breaker bar securely, completely
remove the two screws (B).
5. Firmly grasp the breaker bar with both hands and
turn it counter-clockwise one turn at a time to
decrease (loosen) spring tension.
6. Replace and partially tighten one screw. You can
now remove the breaker bar. Pull out a section of
hose and allow it to retract to test the tension adjust-
ment.
7. If additional adjustment is required, insert the
breaker bar in the bracket again and remove screw.
Then repeat steps 5 and 6.
8. When you are satisfied with the new setting, tighten
screws A and B.
FIG. 13
• Never allow the reel to spin freely. Doing so causes
the reel to spin out of control, which could cause
serious injury if you are hit by a tool or the hose.
• Reel must be bolted securely in place when mak-
ing adjustments.
ti12201
A
B
C
D

Installation
313431H 19
Hose Reel Enclosure Installation (see FIG. 16, page 21)
NOTE:
•Foreach reel : order 1 Enclosed Mounting Channel kit and 1 Side Panel kit.
•Foreach reel bank: order 1 End Panel kit.
• Before installing the Hose Reel Enclosure, you must install the hose on the reel and adjust the spring’s tension.
1. Bolt reel base to mounting channel.
2. Slide hose reel into the reel base (302). Install the
hold-down plate (303), washer (305) and capscrew
(304) as shown in FIG. 16. Tighten the screw firmly.
HR or HP Models: Enclosed Mounting Channel Kits
FN Description
203521
1 Reel
203522
2 Reels
203523
3 Reels
203524
4 Reels
203525
5 Reels
203526
6 Reels
102 SCREW, 3/8” - 16 x
5/8” 4 8 12 16 20 24
103 WASHER, lock, 3/8” 4 8 12 16 20 24
105 CHANNEL, mounting 111111
HR or HP Models: Side Panel Kits
Part Number - Reel Size
Color
FN Description
24A217 - 10
24A218 - 20
White
24A940 - 10
24A945 - 20
Metallic Blue
24A941- 10
24A946 - 20
Red
24A942 - 10
24A947 - 20
Black
24A943 - 10
24A948 - 20
Mercedes Blue
24A944 - 10
24A949 - 20
Yellow
301SCREW,M6x1.0x20 4444 4 4
302 BASE, reel, enclosed, black 1111 1 1
303PLATE,holddown 1111 1 1
304SCREW,3/8”-16x5/8” 5555 5 5
305WASHER,lock,3/8” 5555 5 5
306SCREW,thumb,3/8”-16x1/2”4444 4 4
307PANEL,side 1111 1 1
308PANEL,side 1111 1 1
309SCREW,#10-24x5/8” 2222 2 2
310NUT,spring 2222 2 2
HR or HP Models: End Panel Kits
FN Description
24A950 - 10
24A951 - 20
401 NUT,spring 12
402 SCREW, 10 - 24 x 5/8” 12
403 PANEL, end 2
404 LABEL, Graco logo 2

Installation
20 313431H
NOTE: Although the hose reel can be installed on the
reel base (302) with the guide arm positioned on the left
or the right side, there is only one correct installation
position. When the hose reel is correctly installed in the
reel base, the reel will be centered over the reel base.
See FIG. 14 to verify you have installed the hose reel in
the reel base correctly.
.
3. Loosen and remove screws (301) holding hose reel
guide (d) to hose reel guide arm (c). Completely
remove hose reel guide and hose stop (FIG. 15).
4. Slide one spring nut (310) over each position (a)
hole on the side panels (307 and 308) as shown in
FIG. 16. Refer to the enlarged view shown in FIG.
16A for proper clip orientation.
5. Slide the two panel sections (307 and 308) together,
aligning clips (310)/holes (a) with mating holes (b) in
panel section. Insert and tighten screws (309) to join
the two side panels together.
6. Align opening for hose reel guide (d) in panel (307)
with end of guide arm (c).
7. Reinstall hose reel guide (d) to arm through the
opening in panel (307). Install and tighten 4 screws
(301).
8. Install 4 thumb screws (306) to join side panels to
hose reel base (302).
NOTE:
• If installing end panels, continue with steps 9 - 11. If
not installing end panels, continue installation with
step 12.
• When installing side panels on a bank of hose reels
(2 or more) one end panel is installed on each end
of the series of reels.
9. Slide one clip (401) over each hole (a) on two side
panels (403). Refer to the enlarged view shown in
FIG. 16A for side panels to proper clip alignment.
FIG. 14
WRONG
CORRECT
FIG. 15
301
d
c