Grizzly G4017 User manual

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COPYRIGHT © JUNE, 2015 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JH17458 PRINTED IN CHINA V1.0 6.15
Introduction
This arbor press is designed to perform small
press jobs, such as staking, riveting, and install-
ing/removing bearings.
G4017
Press Capacity .......................................... 1⁄2 Ton
Throat Depth.................................................. 31⁄4"
Maximum Workpiece Height .........................31⁄8"
Ram Size .................................................3⁄4" x 3⁄4"
Base Size ......................................... 4" W 9
1⁄2" D
Overall Size ........................7" W x 10" D x 10" H
Weight .......................................................20 lbs.
G4018
Press Capacity ........................................... 1 Ton
Throat Depth..................................................37⁄8"
Maximum Workpiece Height .........................4
3⁄4"
Ram Size ................................................... 1" x 1"
Base Size ....................................... 5" W 10
1⁄2" D
Overall Size .................. 7
1⁄4" W x 11" D x 123⁄4" H
Weight .......................................................29 lbs.
G4019
Press Capacity ......................................... 2 Tons
Throat Depth..................................................51⁄2"
Maximum Workpiece Height .........................71⁄2"
Ram Size ............................................ 1
1⁄4" x 1 1⁄4"
Base Size ........................................7" W x 17" D
Overall Size ................101⁄2" W x 17" D x 171⁄2" H
Weight .......................................................83 lbs.
G4020
Press Capacity ......................................... 3 Tons
Throat Depth..................................................63⁄8"
Maximum Workpiece Height ........................113⁄4"
Ram Size ............................................1
1⁄2" x 1 1⁄2"
Base Size ........................................8" W x 18" D
Overall Size ................11
1⁄2" W x 18" D x 231⁄2" H
Weight .....................................................135 lbs.
MODEL G4017–G4020
ARBOR PRESS
INSTRUCTIONS
Specifications
This arbor press is designed to only be
used for small parts. Do not use this arbor
press for operations beyond its capacity or
modify it for increased leverage.
Material under pressure
could fly apart and cause
impact injuries. Always
wear safety glasses when
using this press.
Keep hands and fingers
away from ram when apply-
ing downward pressure to
avoid pinching injuries.
Figure 1. Model G4019 arbor press.

-2- G4017–20 (Mfd. 02/15+)
Small Item Inventory
Description Qty
A. Lock Collar ................................................. 1
B. Pinion Hub .................................................. 1
C. Lock Handle Assembly ............................... 1
D. Sliding Handle ............................................ 1
E. Handle Cap ................................................ 1
Cleanup
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preven-
tative, but the following steps work well in a wide
variety of situations. Always follow the manufac-
turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
• Disposable Rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1. Put on safety glasses.
2. Coat rust preventative with a liberal amount
of cleaner/degreaser (see Page 8 for offer-
ings from Grizzly), then let it soak for 5–10
minutes.
3. Wipe off surfaces. If your cleaner/degreaser
is effective, rust preventative will wipe off
easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with a rag.
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
D
Figure 2. Small item inventory.
A
BCD
FE
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting the arbor press. To
reduce this risk, get help
from other people or lifting
equipment rated for weight
of the arbor press.

G4017–20 (Mfd. 02/15+) -3-
Mounting
Because of the dynamic forces involved in oper-
ating the arbor press, we strongly recommend
mounting it to a benchtop or other stable working
surface to prevent it from moving during operation
and causing accidental injury or damage.
The base of the arbor press has two, 3⁄4" mounting
holes on each side of the upright (see Figure 3).
The strongest mounting option is a "Through
Mount" (see example below) where holes are
drilled all the way through the workbench—and
hex bolts, washers, and hex nuts are used to
secure the machine in place.
Figure 4. Example of a "Through Mount" setup.
Figure 5. Example of a "Direct Mount" setup.
Machine Base
Workbench
Lag Screw
Flat Washer
Another option is a "Direct Mount" (see example
below) where the machine is secured directly to
the workbench with lag screws and washers.
Assembly
Tools Needed Qty
Hex Wrench 3mm (G4017, G4018) .................... 1
Hex Wrench 4mm (G4019, G4020) ................... 1
Figure 6. Inserting pinion hub into arbor press.
Pinion Hub
1. Insert pinion hub into main body of arbor
press (see Figure 6).
Figure 3. Mounting hole (1 of 2).
3⁄4" Mounting Hole
(1 of 2)
Machine Base
Workbench
Hex
Bolt
Flat Washer
Flat Washer
Lock Washer
Hex Nut
This arbor press arrives with the base plate
pre-installed at the factory. Follow these instruc-
tions for final assembly of pinion hub and handle
assembly.

-4- G4017–20 (Mfd. 02/15+)
Hex bolts on the front and left side of the ram
housing (see Figure 9) adjust the amount of ram
free-play. The ideal adjustment allows the ram to
move with very little play but not be overly stiff.
Tools Needed Qty
Wrench or Socket 12mm (G4017, G4018) ......... 1
Wrench or Socket 14mm (G4019, G4020) ........ 1
Adjusting Ram Play
To adjust ram play:
1. Loosen hex nuts shown in Figure 9.
2. Install lock collar on pinion hub (see Figure
7) and tighten set screw.
3. Insert handle through pinion hub and install
handle cap, shown in Figure 8.
4. Thread handle lock bolt into hub, as shown in
Figure 8. When tightened, lock bolt secures
handle in position relative to hub.
2. Equally adjust each pair of hex bolts a
small amount in same direction (clockwise
to decrease free-play, counterclockwise and
increase free-play).
3. Use sliding handle to move ram up and down
a few times to check adjustment. If neces-
sary, further adjust hex bolts as you did in
Step 2.
4. When you are satisfied with the amount of
ram free-play, retighten hex nuts without
moving hex bolts.
Figure 9. Hex bolts used to adjust ram free-play.
Hex Bolts
and Hex
Nuts
Figure 7. Pinion hub and lock collar assembly.
Lock Collar
Set Screw
Pinion Hub
Figure 8. Handle with lock bolt installed.
Handle
Lock
Bolt
Handle
Cap

G4017–20 (Mfd. 02/15+) -5-
Wipe the arbor press down with a clean shop rag
and mineral spirits. When dry, protect the unpaint-
ed surfaces by applying a thin film of ISO 32 oil.
Grease ..................T23964 or NLGI#2 Equivalent
Grease Amount ................................. As Needed
Lubrication Frequency .........40 Hrs. of Operation
Tools Needed Qty
Wrench or Socket 12mm (G4017, G4018) ......... 1
Wrench or Socket 14mm (G4019, G4020) ........ 1
To grease rack and pinion:
1. Remove front plate, then remove ram to
expose pinion and rack (see Figure 11).
2. Use shop rags, a stiff brush, and mineral spir-
its to clean teeth of rack and pinion.
3. When dry, apply a light coat of grease to rack
and pinion teeth.
4. Re-install ram and front plate.
5. Use sliding handle to move ram up and down
several times to distribute grease.
Figure 11. Ram rack and pinion exposed after
removing front plate.
Pinion
Ram
Rack
Cleaning & Protecting
Oiling Pinion Hub Shaft
Push the tip of the oil can nozzle against the oil
access hole and pump oil can once or twice. If
you see sludge and contaminants coming out
of the lubrication area, continue pumping the oil
can until the oil runs clear. Move the components
through the entire path of travel a few times to
distribute the oil. When finished, wipe away the
excess oil.
Figure 10. Locations of oil access holes to
lubricate pinion hub shaft.
Oil Access
Holes
Oil Type .................T26685 or ISO 32 Equivalent
Oil Amount .........................................1–2 Pumps
Lubrication Frequency ...........8 Hrs. of Operation
Proper lubrication of the pinion hub shaft is done
with a pump-type oil can with a cone tip through
the oil access holes (see Figure 10).
Greasing Rack and Pinion

-6- G4017–20 (Mfd. 02/15+)
G4017–20 Parts Breakdown
1
2
3
4
5
6
7
8
9
10
13
14
15
16
17
3

G4017–20 (Mfd. 02/15+) -7-
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call [phone] or visit our online parts store at www.grizzly.com to check for availability.
G4017 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P4017001 BODY 9 P4017009 TENSIONING PLATE
2 P4017002 HEX BOLT M8-1.25 X 30 10 P4017010 RAM
3 P4017003 HEX NUT M8-1.25 13 P4017013 LOCK HANDLE ASSEMBLY M8-1.25
4 P4017004 SET SCREW M8-1.25 X 8 14 P4017014 PINION HUB
5 P4017005 COLLAR 15 P4017015 SLIDING HANDLE
6 P4017006 BASEPLATE 16 P4017016 HANDLE CAP
7 P4017007 ROLL PIN 6 X 20 17 P4017017 HEX BOLT M8-1.25 X 25
8 P4017008 COVER
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P4018001 BODY 9 P4018009 TENSIONING PLATE
2 P4018002 HEX BOLT M8-1.25 X 35 10 P4018010 RAM
3 P4018003 HEX NUT M8-1.25 13 P4018013 LOCK HANDLE ASSEMBLY M8-1.25
4 P4018004 SET SCREW M8-1.25 X 8 14 P4018014 PINION HUB
5 P4018005 COLLAR 15 P4018015 SLIDING HANDLE
6 P4018006 BASEPLATE 16 P4018016 HANDLE CAP
7 P4018007 ROLL PIN 6 X 20 17 P4018017 HEX BOLT M8-1.25 X 30
8 P4018008 COVER
G4018 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P4019001 BODY 9 P4019009 TENSIONING PLATE
2 P4019002 HEX BOLT M10-1.5 X 40 10 P4019010 RAM
3 P4019003 HEX NUT M10-1.5 13 P4019013 LOCK HANDLE ASSEMBLY M10-1.5
4 P4019004 SET SCREW M8-1.25 X 10 14 P4019014 PINION HUB
5 P4019005 COLLAR 15 P4019015 SLIDING HANDLE
6 P4019006 BASEPLATE 16 P4019016 HANDLE CAP
7 P4019007 ROLL PIN 6 X 20 17 P4019017 HEX BOLT M10-1.5 X 30
8 P4019008 COVER
G4019 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P4020001 BODY 9 P4020009 TENSIONING PLATE
2 P4020002 HEX BOLT M10-1.5 X 45 10 P4020010 RAM
3 P4020003 HEX NUT M10-1.5 13 P4020013 LOCK HANDLE ASSEMBLY M10-1.5
4 P4020004 SET SCREW M8-1.25 X 10 14 P4020014 PINION HUB
5 P4020005 COLLAR 15 P4020015 SLIDING HANDLE
6 P4020006 BASEPLATE 16 P4020016 HANDLE CAP
7 P4020007 ROLL PIN 6 X 20 17 P4020017 HEX BOLT M10-1.5 X 40
8 P4020008 COVER
G4020 Parts List

-8- G4017–20 (Mfd. 02/15+)
Accessories
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
T23964—Armor Plate with Moly-D Multi-
Purpose Grease, 14.5 oz. (NLGI#2 Equivalent)
Armor Plate with Moly-D is a rich green moly
grease that provides excellent stability and unsur-
passed performance under a wide range of tem-
peratures and operating conditions. Armor Plate
grease is entirely unique due to the fact that the
moly in it is solubilized, which provides supe-
rior performance to other greases containing the
black solid form of molybdenum disulfide.
order online at www.grizzly.com or call 1-800-523-4777
Figure 13. Cleaner/degreasers.
G2544—Solvent Cleaner & Degreaser
T23692—Orange Power Degreaser
Great products for removing shipping grease.
Figure 12. T23964 Armor Plate with Moly-D
Multi-Purpose Grease.
H7615—High-Pressure Oil Can
Whether you are lubricating cutting tools or main-
taining machinery in top operating condition, you
will appreciate this High-Pressure Oil Can. Can
holds 5 ounces of oil and has a trigger-activated,
high-pressure pump.
Figure 14. H7615 High-Pressure Oil Can.
Figure 15. Moly-D Multi-Function Machine Oil -
ISO 32, 1 Gallon.
T26685—Moly-D Multi-Function Machine Oil -
ISO 32, 1 Gallon