Grundfos CIM 270 User manual

Grundfos Remote Management
CIM 270, 271, 272, 273
Installation and operating instructions
GRUNDFOS INSTRUCTIONS

English (GB)
2
English (GB) Installation and operating instructions
Original installation and operating instructions
CONTENTS Page
1. Symbols used in this document
2. Definitions and abbreviations
1. Symbols used in this document 2
2. Definitions and abbreviations 2
3. Introduction 3
4. Quick start-up 5
5. Preparing the hardware for installation 5
5.1 Preparing the SIM card 5
6. Log-on to the GRM 6
6.1 Navigation 6
7. GRM data communication 9
8. Overview 10
9. Schedule for alarm distribution 11
10. Reports 13
11. Event log 14
12. Service 15
13. Admin, user administration 16
14. Alarms 17
14.1 Heartbeat 17
14.2 Power supply failure, operating on battery 17
15. Multi-purpose IO module 18
16. GSM LED of the CIM 270 (left) 20
17. GENIbus LED of the CIM 270/500 (right) 21
18. Fault finding 21
Warning
If these safety instructions are not
observed, it may result in personal injury.
Caution
If these safety instructions are not
observed, it may result in malfunction or
damage to the equipment.
Note
Notes or instructions that make the job
easier and ensure safe operation.
CIM 270 Communication Interface Module
(GPRS data logger).
CIU 27X Communication Interface Unit.
GENIbus Proprietary Grundfos fieldbus
standard.
GRM Grundfos Remote Management.
GPRS General Packet Radio Service.
GSM Global System for Mobile
communications.
IMEI International Mobile Equipment
Identity.
IO module Multi-purpose IO module in CIU
27X unit.
LED Light-Emitting Diode.
PIN Personal Identification Number
(SIM cards).
SIM SIM card, Subscriber Identity
Module.

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3. Introduction
Grundfos Remote Management is an internet-based remote monitoring, management and reporting system for
pump installations. It provides remote access to data from pumps, pump controllers and auxiliary equipment
like sensors and meters. Data from pump installations is transferred to a central database and published to
subscribers on a secure web server. Users have access to data from pump installations that are registered to
their own Account.
Fig. 1 Grundfos Remote Management
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Alarms
GRM server
GRM backup
GENIbus network
Grundfos controllers Sensors SP TP Any standard pump
Reports, status
trend data
Status
CIU500
(Router)
Legend
Internet
SMS

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A fully configured system Account contains maps and system drawings that provide an overview of your pump
installations. It also has a Schedule to direct alarms to users when they are on duty, and it contains a Service
log for all your pumps. This user manual guides you through the process of configuring your Account and
connecting pump installations to your Account.
A fully configured Grundfos Remote Management system appears from fig. 2.
Fig. 2 Example of an Account in Grundfos Remote Management
In the following, the tabs at the top of the user interface will be described in the order that the system is to be
set up.
To get started using the system, we recommend you to read these instructions and carefully follow the setup
procedure.
Other relevant documentation
Separate installation and operating instructions are available for the hardware:
• CIM 2XX GSM module (CIM 270)
• CIU - Communication Interface Unit (CIU 27X)
• Multi-purpose IO module in CIU 27X.
• CIM 500 Ethernet module
The functionality of Grundfos Remote Management is continually improved and enhanced. Information about
new features is found online in the system.
This manual contains all the information you need for initial setup of your user Account in Grundfos Remote
Management.
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Note
We recommend you not to use Grundfos Remote Management as the only means of monitoring and
control in systems where malfunction for a short period of time has severe consequences. The
system is never more reliable than the GSM network used for data communication.

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4. Quick start-up
The fast way to bring a new installation online is to
follow the steps below:
1. Insert your SIM card into a mobile phone, and set
the PIN code to 4321.
2. Make sure that the SIM card is able to acquire a
signal from the network operator you expect it to
use.
3. Be sure that you have noted the following:
– Mobile phone number of the SIM card.
– IMEI number of the CIM 270.
The number appears from a silvery sticker
inside and on the outside of the box the CIU
27X or CIM 270 was delivered in.
4. If you use a CIU 27X, connect the GENIbus
network and the power supply.
– See installation and operating instructions for
the CIU - Communication Interface Unit and
the quick guide for the CIU unit.
5. If any sensors or meters are used and are to be
monitored using the built-in multi-purpose IO
module, see installation and operating
instructions for Multi-purpose IO module in CIU
27X.
6. Insert the SIM card into the CIM 270, and switch
on the power supply.
7. Check that the CIM 270 has acquired a network.
– See section 5.1 Preparing the SIM card.
– The yellow LED to the left will first flash rapidly
(1-second intervals). Once a network has been
acquired, the LED will flash slowly (3-second
intervals).
8. Log on to the GRM server, and complete the four-
step installation wizard.
– See section 6. Log-on to the GRM.
9. Check that the GENIbus network is configured
correctly. When the installation wizard is
completed successfully, the LED to the right will
change from permanently red to permanently
green.
10. If you use a CIM 500
– See installation and operating instruction for
CIM 500 Ethernet module.
– When using a 3G/4G Router add the SIMcard
into the Router (related to Router description)
and connect the Router via an Ethernet cable
to the CIM 500.
– Setup the Router. Logon to the GRM server,
and complete the installation wizard.
5. Preparing the hardware for
installation
Guide to the electrical installation of the following
hardware:
• CIM 270 (GPRS data logger).
– See installation and operating instructions for
the CIM 2XX GSM module.
• CIM 500 (Ethernet module)
– See Installation and operating instructions for
the CIM 500 Ethernet module
• CIU 27X/50X with multi-purpose IO module.
– See installation and operating instructions for
Multi-purpose IO module in CIU 27X and the
quick guide for the CIU unit.
The CIM 270 GRM/500 Ethernet module is fitted in
the CIU unit and is used to establish external
communication to the GRM server.
Once the CIM 270/500 or CIU 27X/50X has been
installed, the SIM card must be prepared for
installation.
5.1 Preparing the SIM card
During initial setup of a new CIM 270, the PIN code
of the SIM card must be set to 4321.
1. Insert the SIM card into a mobile phone, and find
the function "Change PIN code" in the settings
menu of your phone. The SIM card must have the
PIN code 4321 at this point. Otherwise it will not
be able to connect to a GSM network.
2. Check that a connection to the GSM network can
be established.
3. Insert the SIM card into the CIM 270, and switch
on the power supply. If you use a CIM/CIU 500
and a 3G/4G Router, please follow the
instructions of the Router and I&O of the CIM 500
4. Observe the network indicator LED. See fig. 3.
After a few moments, the flashing sequence
should change from fast to slow. See section
16. GSM LED of the CIM 270 (left).
Fig. 3 Flashing sequence
The phone and IMEI numbers have to be used later
on in the installation process. Therefore, we
recommend you to make a note of the phone number
of the SIM card and the IMEI number of the CIM 270.
You are now ready to register the CIM 270 on the
GRM server and to set up the application you want to
have monitored by the GRM system.
Note
During the online installation procedure, it
is possible to set a new PIN code for the
SIM card.
TM04 2594 2508
No GSM network:
. . . .
Connection established:
... ... ... ...

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6. Log-on to the GRM
To log on to the GRM server system, go to
https://remotemanagement.grundfos.com.
You will be prompted for user name and password.
Current users of the Grundfos Extranet can log on
with their Extranet user name and password. New
users will receive an e-mail with log-on details.
If you do not have a user name and a password,
contact your local Grundfos company, or send
an e-mail to
[email protected].
When you log on for the first time, a navigation tree
will appear. See fig. 4.
The basic steps in setting up an Account are
described in the following section.
6.1 Navigation
To provide an overview of the installations monitored
by the GRM system, a navigation tree is used.
Fig. 4 Navigation tree
The navigation tree is divided into three levels:
6.1.1 Account level
At the Account level, you will find the name and
details of your Account.
6.1.2 Section level
At the Section level, it is possible to create several
Sections. Sections are logical groups of one or more
Installations.
At the Installation level, you will find the devices that
are monitored. An Installation is defined by a modem
monitoring one or more bus devices or sensors.
Adding a Section
Right-click the Account name, and click Add to add a
Section.
Fig. 5 Adding a Section
When the Section is created, you can add an
Installation to the Section.
6.1.3 Installation level
An Installation is always added to a Section and
consists of a modem and a number of monitored
devices, normally a CIM 270 and at least one
GENIbus device (Grundfos pump, pump controller or
IO module).
Adding an Installation
Right-click the Section name, and click Add to add
an Installation.
Fig. 6 Adding an Installation
The setup of an Installation is a four-step procedure:
1. Create Installation.
2. Set up Installation.
3. Configure and connect Installation.
4. Configure alarms and warnings.
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Pos. Level
1 Account
2 Section
3 Installation
1
2
3
Note
Sections could, for example, reflect a
geographical segmentation of the entire
monitored network or segmentation
according to area of expertise or
responsibility of a group of persons.
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Step 1: Create Installation
• Enter the phone number of the SIM card (+ (country prefix) (phone number)).
• Enter the IMEI number of the CIM 270 (XXXXXXXXXXXXXXX).
• Select the mobile data service provider.
• Enter an optional PIN code. This code will replace the default PIN code that was set during initial setup of
the CIM 270.
• If you use a CIM/CIU 500, enter the MAC adress of the used CIM 500 port.
Fig. 7 Establishing connection
Click "Test connection". The test will take a few minutes. The server configures the CIM interface for use in the
GRM system.
If the server has connected successfully, you are notified and can proceed to Step 2: Name and type.
If the server does not get a response from the CIM interface within two minutes, the attempt to connect will
time out, and you will get a fault notification. See section 18. Fault finding.
Step 2: Name and type
Enter a name for your Installation, and select the application type that best characterises the Installation.
This will provide the system with information on, for example, the type of report that is relevant for this
Installation.
Fig. 8 Name and type of installation
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Step 3: Configure and connect Installation
Click "Discover devices" to initiate a scan of the network of GENIbus devices connected to the CIM 270.
Once the scan is completed, you will see a list of connected devices (pumps, controllers or modules) together
with their address in the network.
Fig. 9 Discovering GENIbus devices
Step 4: Configure alarms and warnings
Alarms and warnings that can be received from each type of device on the monitored network will be listed. It
is possible to select which alarms you want to receive and how they should be sent.
Fig. 10 Selecting dispatch mode for alarms and warnings
When you click [Finish], the server will transmit your monitoring configuration to the CIM 270, and the
installation is completed.
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Icon Description
Both e-mail and SMS alarms have been disabled.
An e-mail will be sent to the user when the alarm or warning is active.
An SMS will be sent to the user when the alarm or warning is active.
An e-mail and an SMS will be sent to the user when the alarm or warning is active.
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7. GRM data communication
This section describes how data communication and data collection work in Grundfos Remote Management.
We distinguish between four different types of data:
•Sample Data: Data used to create trend curves.
•Event Data: Data that shows you what your installation is doing right now (actual status).
•Alarm Data: A special type of Event Data that is sent instantly in the event of an alarm.
•Manage Commands: Commands you send from the web user interface when you want to remote-control
or -configure a GENIbus device.
The CIM 270 is able to send/receive data using both SMS and GPRS traffic. However, there are some built-in
rules that govern the priority and type of data connection used.
Data type Data
connection Description
Sample Data GPRS
Sample Data is stored in the CIM and sent to the central server via GPRS at
regular intervals. This data is the basis of trend curves and used in reports
as well.
The sample interval is normally 30 minutes.
Event Data GPRS and
SMS
Event Data is real-time data. This data tells you what is going on in the
installation right now.
Event Data is collected and displayed when you establish a connection to
the installation.
If a GPRS connection cannot be established, Event Data is sent via SMS.
Alarm Data SMS and
GPRS
Alarm Data is a special type of Event Data. When a CIM sends an alarm to
the central server, it will also deliver a snapshot of Event Data present for
that installation at the time the event occurred.
If a GPRS connection cannot be established, Alarm Data is sent via SMS.
The CIM will continue to attempt to send an alarm to the central server until it
has received acknowledgement from the server.
Manage
Commands GPRS only
A device can only be remote-controlled when a GPRS connection is
established. This gives the highest possible degree of certainty that the
command issued is received and carried out when expected.
Note
If you have received an alarm and want to
analyse the cause of the alarm, do not
click [Connect] until you have had a look at
the Event Data at the time of the alarm.

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8. Overview
Fig. 11 Overview
In this view, it is possible to insert images at Account and Section levels, for example maps and system
drawings displaying the location and layout of pump installations.
Supported formats are *.png, *.jpg and *.gif. We recommend file sizes below 250 kb to optimise the
performance of the web server. Largest permissible file size is 10 Mb.
Fig. 12 Uploading an image and placing Sections on the image
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9. Schedule for alarm distribution
Fig. 13 Schedule
One of the key features of GRM is the ability to distribute alarms from monitored pumps and controllers
according to a centrally maintained Schedule.
The distribution of alarms from the GRM server is based on Week Schedules and alarm teams. It is possible to
create any number of Week Schedules in the system.
Once the Week Schedule has been assigned to a Section, all alarms and warnings from Installations in that
Section will be distributed to users according to the assigned Schedule.
The first thing to do is to create your alarm team(s).
Fig. 14 Alarm team
To assign a Week Schedule to a Section, right-click the Section name, and select the Week Schedule from the
drop-down list.
Fig. 15 Assigning a Week Schedule
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Note
A Week Schedule is not active until it has been assigned to a Section.
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Fig. 16 Example of Week Schedule
All GRM users are potential members of an alarm team. Users that have entered a mobile phone number on
their Account details are able to receive alarms via SMS.
If there is no mobile phone number registered for a user, the e-mail address is the only way of delivering
alarms.
TM04 7296 2410
Note
You can make as many Week Schedules
as you like. They are not activated until
you assign them to a Section.
Different Sections may operate on different
Week Schedules.

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10. Reports
Fig. 17 Reports
The system contains a report engine that will automatically generate summation reports. The contents of the
reports depend on the application. The reports will typically run on a monthly basis and deliver an output which
can be downloaded to a spreadsheet.
Fig. 18 Example of generated reports
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11. Event log
Fig. 19 Event log
The Event log provides a full history of events and interactions related to each monitored device.
The Event log provides a record of the following:
•alarms
• warnings
• cleared alarms and warnings
• user acknowledgement of alarms and warnings
• remote-control commands issued by a user
• service warnings
• comments entered manually by a user.
All events are time-stamped when they are received by the server, and user-initiated events are stamped with
the user’s system ID. The Event log can be downloaded to a spreadsheet.
Fig. 20 Event log
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12. Service
Fig. 21 Service
The Service tab provides a tool to manage service of pump installations. The basic functionality keeps track of
the total number of operating hours for each of the pumps monitored by the system. For some products, the
number of starts is also monitored.
You can set thresholds for each service parameter and be notified automatically via e-mail when a threshold is
met. It is also possible to set a date on which you want to be notified if your service strategy is based on a time
interval.
When a new pump is detected by the CIM interface, an entry for that pump is automatically created under the
Service tab.
If you enter the product number of the monitored Grundfos pump, you will have direct online access to
documentation, including service videos, pump curves, etc.
Fig. 22 Example of a Service log entry
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13. Admin, user administration
Fig. 23 Admin
Under the Admin tab, you will find the functionality to create new users and to maintain the data of each
registered user of the system.
To create a new user, fill in the following:
• name
• surname
• e-mail.
This is the minimum information required to create a new user in Grundfos Remote Management.
The field "Mobile" is optional. This number will be used to send SMS alarms to the user, if registered as an
alarm recipient on a Schedule.
Fig. 24 Creating a new user
Now select the appropriate user access level. Users can be assigned different access levels, depending on
their intended use of the system.
There are three different access levels:
• full access
• operator access
• read-only access.
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Full access
A full-access user has access to all features of the
system, for example to view the following:
• current status of the system
• trend curves
• reports
• event log
• service log.
A full-access user can operate the system via remote
access, i.e.
• reset the system
• perform remote start/stop
• change settings
• manage administration rights.
A full-access user can create, change or delete a
Section, an Installation, a user Account, etc.
We recommend you only to have one or two full-
access users.
Operator access
An operator is able to remote-control installations,
for example perform the following:
• remote resetting
• remote start/stop of a pump
• change of setpoint for system pressure.
Operators are users that you would normally also
trust with physical access to the monitored systems.
Read-only access
Read-only users can view the following:
• current status of the system
• trend curves
• reports
• event log
• service log.
This group of users cannot change settings and
affect the operation of an installation.
Read-only users would normally access the system
in order to analyse the performance. Users who are
intended to receive SMS alarms only, not to access
the system, should be created as read-only users.
Language
Select the user’s preferred language from the list of
available languages.
Time zone
Enter the time zone in which an alarm schedule is
used. This feature of the system makes it easy to
work with alarm teams in different time zones.
Observe the following:
• Place Installations in the same time zone in the
same folder.
• Set the right time zone for the alarm schedule
you assign to the Section.
If you do not operate with service teams across
different time zones, just use the default setting.
14. Alarms
By default the CIM interface will transmit alarms
generated by a monitored GENIbus device to the
central server. There are, however, also some other
alarms available.
14.1 Heartbeat
The alarm text "Communication fault, missing
heartbeat" is a server-generated alarm message that
informs you that a CIM interface has failed to
routinely contact the central server.
Recommended actions to take when this alarm is
received:
1. Log on to the GRM, and attempt to connect to the
Installation.
2. Check the status of the GPRS network in the
area together with your telecommunication
provider.
3. Check the power supply to the installation.
14.2 Power supply failure, operating on
battery
If the CIM 270 has a backup battery fitted, it is able
to report when it switches to battery operation. Once
the CIM 270 is running on battery, it will stop
sampling data and report a fault to the server. Once
the power is restored, the CIM 270 will resume
normal monitoring operation, and you will be notified
that the power has returned.

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15. Multi-purpose IO module
The multi-purpose IO module in the CIU 27X/50X is designed especially for use in Grundfos Remote
Management.
Pumps without GENIbus connection are connected and monitored via the IO module. When a digital input is
specified to monitor a pump during configuration of the IO module, a pump log will be created under the
Service tab.
The IO module enables you to monitor sensors, meters, standard pumps, etc. and to remote-control a relay
and an analog output (0-10 V) from your internet browser.
Fig. 25 Example of graphical display of monitored sensors
The IO module has two configurable inputs (analog/digital) set by use of jumpers.
The configurable inputs can be set as the following:
• digital signal
• analog signal (0-10 V)
• analog signal (4-20 mA)
• analog signal (0-20 mA).
The IO module has one Pt100/Pt1000 sensor input and one analog output.
For further information about the IO module, see installation and operating instructions for Multi-purpose IO
module in CIU 27X.
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Once you are online with your application, you can perform the following actions:
• Set up names for all input types.
• Scale information for the analog inputs.
• Set alarm thresholds for analog inputs.
• Define digital inputs for alarm detection.
• Define digital inputs to count pulse signals.
• Define digital inputs to monitor operations, i.e. log operating hours and number of starts of a connected
pump.
On the basis of the above definitions, a graphical user interface is generated complete with the option of
seeing trend data for the monitored I/O devices.
Fig. 26 Example of graphical display of data from monitored sensors
GENIbus I/O modules are available from Grundfos if you should need additional I/O functionality.
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16. GSM LED of the CIM 270 (left)
LED status Location Description
No GSM network.
Yellow LED:
. . . .
(1-second intervals)
• No SIM card in the CIM 270.
• The PIN code of the SIM card is not
known by the CIM 270.
• No GSM coverage.
Connection to GSM network
established.
Yellow LED:
... ... ... ...
(3-second intervals)
The CIM 270 has successfully
connected to the GSM network.
Normal operation.
Sending or receiving an SMS.
Permanently green LED.
This will typically be observed during
the initial configuration of the CIM 270.
GPRS connection to central GRM
server established.
Green LED:
... ... ... ...
(3-second intervals)
This can be observed when connecting
to an installation.