Guardian Fall Protection G-Bolt 00235 User manual

Product Name: G-Bolt
Instruction Manual
Part #: 00235
Do not throw away these instructions!
Read and understand these instructions before using equipment!
Introduction 1
Applicable Safety Standards 1
Worker Classifications 1
Safety Information 6
Product Specific Applications 2
Limitations 2 - 3
Components and Specifications 3
Maintenance, Cleaning, and Storage 5
Inspection 5
Installation and Use 4
Inspection Log 5
Labels 7

Introduction
Thank you for purchasing a Guardian Fall Protection G-Bolt. This manual must be read and understood
in its entirety, and used as part of an employee training program as required by OSHA or any applicable state
agency.
This and any other included instructions must be made available to the user of the equipment. The user must
understand how to safely and effectively use the G-Bolt, and all fall safety equipment used in
combination with the G-Bolt.
User Information
Date of First Use:
Serial #:
Trainer:
User:
Applicable Safety Standards
When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926
Subpart M, OSHA 1910, ANSI Z359.18-2017, and ANSI A10.32-2012 standards for fall protection. This product
has been tested in compliance with the requirements of ANSI/ASSE Z359.7. Testing only covers hardware and
does not extend to the anchorage or substrate to which this product is attached. Applicable standards and
regulations depend on the type of work being done, and also might include state-specific regulations. Consult
regulatory agencies for more information on personal fall arrest systems and associated components.
Worker Classifications
!
CAUTION
Understand the following definitions of those who
work near or who may be exposed to fall hazards.
Qualified Person: A person with an accredited degree or certification, and with extensive experience or
sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall
protection and rescue systems.
Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be
responsible for all elements of a fall safety program, including, but not limited to, its regulation, management,
and application. A person who is proficient in identifying existing and predictable fall hazards, and who has
the authority to stop work in order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be subject to potential or
existing fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all
applicable safety regulations are complied with.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
1

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
2
Product Specific Applications
Personal Fall Arrest: G-Bolt may be used to support a MAXIMUM 1 personal fall arrest system
(PFAS) for use in Fall Arrest applications. Structure must withstand loads applied in the directions
permitted by the system of at least 5,000 lbs. Maximum free fall is 6‘, or up to 12’ if used in
combination with equipment explicitly certified for such use. Applicable D-ring: Dorsal.
Restraint: G-Bolt may be used in Restraint applications. Restraint systems prevent workers from
reaching the leading edge of a fall hazard. Always account for fully deployed length of lanyard/SRL.
Structure must withstand loads applied in the directions permitted by the system of at least
1,000 lbs. No free fall is permitted. Restraint systems may only be used on surfaces with slopes up
to 4/12 (vertical/horizontal). Applicable D-rings: Dorsal, Chest, Side, Shoulder.
!
WARNING
Use of equipment in unintended applications may result in serious
injury or death. Maximum 1 attachment per connection point.
For all applications: worker weight capacity range
(including all clothing, tools, and equipment) is 130-420 lbs.
Limitations
Fall Clearance: There must be sufficient
clearance below the anchorage connector
to arrest a fall before the user strikes the
ground or an obstruction. When calculating
fall clearance, account for a MINIMUM 2’
safety factor, deceleration distance, user
height, length of lanyard/SRL, harness
stretch and all other applicable factors.
Diagram shown is an example fall
clearance calculation ONLY.
Swing Falls: Prior to installation or use, make
considerations for eliminating or minimizing
all swing fall hazards. Swing falls occur when
the anchor is not directly above the location
where a fall occurs. Always work as close to in
line with the anchor point as possible. Swing
falls significantly increase the likelihood of
serious injury or death in the event of a fall.
Rescue/Confined Space: G-Bolt may be used in Rescue/Confined Space applications. Rescue
systems function to safely recover a worker from a confined location or after exposed to a fall.
There are various configurations of Rescue systems depending on the type of rescue. Structure
must withstand loads applied in the directions permitted by the system of at least 3,000 lbs.
No free fall is permitted. Applicable D-rings: Dorsal, Chest, Shoulder.
Fall clearance calculation shown based on standing
worker falling directly in-line with anchor point.
Always consider potential swing fall and other
hazards when calculating fall clearance.
*Eliminate Swing Fall whenever
possible! If Swing Fall exists,
always account for additional
fall clearance.
1.5’
2’
12’
5’
Anchor Point
at Foot Level
12’ Free Fall
Lanyard
Anchor Point
Level w/Dorsal D-ring
6’ Free Fall
Lanyard
2’

Components and Specifications
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
3
Type A anchorage connector.
Minimum permitted service temperature: -30° F.
5,000 lb. MBS (minimum breaking strength).
Materials: Aluminum, polyurethane, aircraft
cable, stainless steel, zinc-plated steel, and
zinc-plated copper.
Compatibility: When making connections with G-Bolt, eliminate all possibility of roll-out. Roll-out occurs
when interference between a hook and the attachment point causes the hook gate to unintentionally open
and release. All connections must be selected and deemed compatible with G-Bolt by a Competent Person.
All connector gates must be self-closing and self-locking, and withstand minimum loads of 3,600 lbs. See the
following for examples of compatible/incompatible connections:
Connector
closed and
locked to
D-ring. OK.
Two or more
snap hooks or
carabiners
connected to
each other. NO.
Two connectors
to same
D-ring. NO.
Connector
directly to
horizontal
lifeline. NO.
Connector
to integral
lanyard.
NO.
Connector
directly to
webbing.
NO.
Application
that places
load on gate.
NO.
Incompatible
or irregular
application,
which may
increase risk
of roll-out. NO.
11½”
2”
3” Connection point
Swage
Spring
Trigger
Stop sleeve
Main cable
Heavy-duty return wire
Cleaning bushing
End termination
Spoon

Installation and Use
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
4
MINIMUM concrete thickness requirements:
• If installation location is between 6”-12” from any edge/corner: 12” thick, 3,000 psi.
• If installation location is greater than 12” from any edge/corner: 6” thick, 3,000 psi.
• Do not install if installation location is less than 6” from any edge/corner.
• Do not install into substrates other than concrete.
Prior to installation, plan your system:
1. Ensure all PFAS equipment is selected and deemed
compatible with G-Bolt by a Competent Person.
2. Eliminate or minimize all risk of swing fall.
3. Ensure structure to which G-Bolt is to be installed,
and on which work is to be performed, is free of all
hazards, including, but not limited to, debris, rot, rust,
sharp or abrasive edges and surfaces, and hazardous
materials.
4. A Qualified Person must determine that structure to
which G-Bolt is to be installed is rated to withstand
minimum required loads. There are no minimum or
maximum spacing requirements for G-Bolt Anchors,
provided structure is of sufficient strength.
5. G-Bolt must never be loaded at angles beyond 90°.
See diagram for permitted loading and best-practice
spoon orientation.
6. G-Bolt is suitable for use in HLL applications.
Installation:
1. Drill a ¾” (20mm) diameter hole at least 3½” (89mm) deep. Hole must be straight and perpendicular to
substrate. Ensure hole is of uniform diameter and free of peaks and valleys on the inner wall.
2. Blow hole clean with compressed air.
3. To install G-Bolt, place thumb inside the anchor loop and first two fingers around trigger. Squeeze thumb
and fingers together until the trigger and spring fully compress.
4. Insert G-Bolt a minimum 3” (76mm) deep into installation hole and release the trigger. The stop sleeve
must always be at least partially inserted into installation hole. Never force G-Bolt into hole if any resistance
is encountered.
5. Apply a firm, quick outward force to G-Bolt to ensure it is set in installation location.
6. To remove G-Bolt, repeat process of compressing the trigger and spring, and pull out of installation hole.
7. Attach complete and compatible PFAS to Beamer Anchor D-ring. Maximum 1 connection permitted.
8. G-Bolt may be removed and reinstalled at multiple locations, provided all installation requirements are met.
Always inspect hole prior to installation.
90º
90º
0º
PROPER LOADING
Good
Best
See Spoon Orientation
Good
See Spoon Orientation
*Best practice for spoon orientation
when loaded 90º to hole.
SPOON ORIENTATION
Best
Ok
Load
Load
=
=

Maintenance, Cleaning, and Storage
If G-Bolt fails inspection in any way, immediately remove it from service, and contact Guardian to
inquire about its return or repair. Field serviceability testing is not required, and should not be done by the
end user.
Cleaning after use is important for maintaining the safety and longevity of G-Bolt. Remove all dirt,
corrosives, and contaminants from G-Bolt before and after each use. If G-Bolt cannot be cleaned
with plain water, use mild soap and water, then rinse and wipe dry. NEVER clean G-Bolt with corrosive
substances.
When not in use, store equipment where it will not be affected by heat, light, excessive moisture, chemicals,
or other degrading elements.
Prior to EACH use, inspect G-Bolt for deficiencies, including, but not limited to, corrosion, deformation,
pits, burrs, rough surfaces, sharp edges, cracking, rust, paint buildup, excessive heating, alteration, and
missing or illegible labels. IMMEDIATELY remove G-Bolt from service if defects or damage are found, or
if exposed to forces of fall arrest.
Ensure that applicable work area is free of all damage, including, but not limited to, debris, rot, rust, decay,
cracking, and hazardous materials. Ensure that selected work area will support the application-specific
minimum loads set forth in this instruction manual. Work area MUST be stable.
At least every 12 months, a Competent Person other than the user must inspect G-Bolt. Competent
Person inspections MUST be recorded in inspection log in instruction manual and on equipment
inspection grid label. The Competent Person must sign their initials in the box corresponding to the
month and year the inspection took place.
During inspection, consider all applications and hazards G-Bolt have been subjected to.
Inspection
Inspection Log
If equipment fails inspection IMMEDIATELY REMOVE FROM SERVICE.
Date of First Use: __________________.
Product lifetime is indefinite, as long as product passes all inspection requirements. User must inspect
prior to EACH use. Competent Person other than user must complete formal inspection at least every 12
months. Competent Person to inspect and initial.
This inspection log must be specific to one G-Bolt. Separate inspection logs must be used for
each G-Bolt. All inspection records must be made visible and available to all users at all times.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
5

Safety Information
Failure to understand and comply with safety regulations may result in
serious injury or death. Regulations included herein are not all-inclusive,
are for reference only, and are not intended to replace a Competent
Person’s judgment or knowledge of federal or state standards.
!
WARNING
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
6
Do not alter equipment. Do not misuse equipment.
Workplace conditions, including, but not limited to, flame, corrosive chemicals, electrical shock, sharp objects,
machinery, abrasive substances, weather conditions, and uneven surfaces, must be assessed by a Competent
Person before fall protection equipment is selected.
The analysis of the workplace must anticipate where workers will be performing their duties, the routes they
will take to reach their work, and the potential and existing fall hazards they may be exposed to. Fall
protection equipment must be chosen by a Competent Person. Selections must account for all potential
hazardous workplace conditions. All fall protection equipment should be purchased new and in an unused
condition.
Fall protection systems must be selected and installed under the supervision of a Competent Person, and used
in a compliant manner. Fall protection systems must be designed in a manner compliant with all federal, state,
and safety regulations. Forces applied to anchors must be calculated by a Competent Person.
Unless explicitly stated otherwise, the maximum allowable free fall distance for lanyards must not exceed 6’.
No free fall allowed for non-LE SRLs. Class A SRLs must arrest falls within 24”; Class B SRLs must arrest falls
within 54”.
Harnesses and connectors selected must be compliant with manufacturer’s instructions, and must be of
compatible size and configuration. Snap hooks, carabiners, and other connectors must be selected and applied
in a compatible fashion. All risk of disengagement must be eliminated. All snap hooks and carabiners must be
self-locking and self-closing, and must never be connected to each other.
A pre-planned rescue procedure in the case of a fall is required. The rescue plan must be project-specific. The
rescue plan must allow for employees to rescue themselves, or provide an alternative means for their prompt
rescue. Store rescue equipment in an easily accessible and clearly marked area.
Training of Authorized Persons to correctly erect, disassemble, inspect, maintain, store, and use equipment
must be provided by a Competent Person. Training must include the ability to recognize fall hazards, minimize
the likelihood of fall hazards, and the correct use of personal fall arrest systems.
NEVER use fall protection equipment of any kind to hang, lift, support, or hoist tools or equipment, unless
explicitly certified for such use.
Equipment subjected to forces of fall arrest must immediately be removed from use.
Age, fitness, and health conditions can seriously affect the worker should a fall occur. Consult a doctor if there
is any reason to doubt a user’s ability to withstand and safely absorb fall arrest forces or perform set-up of
equipment. Pregnant women and minors must not use this equipment.
Physical harm may still occur even if fall safety equipment functions correctly. Sustained post-fall suspension
may result in serious injury or death. Use trauma relief straps to reduce the effects of suspension trauma.

Labels
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
785353 (Rev. A)
User must inspect prior to EACH use. Competent Person must
complete formal inspection every 12 months. Competent Person to
inspect and initial.
Date of First Use:
_______________
INSPECTION GRID
IMMEDIATELY REMOVE
FROM SERVICE if
equipment fails
inspection.
J F M A M JJ A S O N D
20___
20___
20___
20___
20___
Product lifetime is
indefinite as long as
equipment passes
pre-use and
Competent Person
inspections.
MO
YR
G-Bolt Anchor
Part #: 00235
DOM:
Serial #:
www.guardianfall.com
Prior to use, read and understand
all manufacturer’s instructions
provided with equipment.
Capacity: 130-420 lbs.
(including all equipment).
Refer to instructions for proper
installation and connection.
NEVER make incompatible connections.
90942 (Rev. A) / Made in Taiwan
Compliant with ANSI Z359.18-17,
ANSI A10.32-12, OSHA 1910,
& OSHA 1926 Subpart M.
Type A anchorage connector.
Maximum 1 connection.
5,000 lb. MBS (min. breaking strength).
Min. service temp.: -30º F.
Do not remove labels.
!
WARNING
Avoid contact with sharp and
abrasive edges and surfaces.