Guardian SkyMast 00271 User manual

Product Name: SkyMast
Instruction Manual
Part #: 00271; 00315; 00325; 00335; 00345
Do not throw away these instructions!
Read and understand these instructions before using equipment!
Introduction 1
Applicable Safety Standards 1
Worker Classifications 1
Safety Information 10
Product Specific Applications 2
Limitations 2-3
Components and Specifications 4
Maintenance, Cleaning, and Storage 9
Inspection 9
Installation and Use 5-8
Inspection Log 9
Labels 11

Introduction
Thank you for purchasing a Guardian Fall
Protection SkyMast. This manual must be
read and understood in its entirety, and
used as part of an employee training
program as required by OSHA or any
applicable state agency.
This and any other included instructions
must be made available to the user of the
equipment. The user must understand how
to safely and effectively use the SkyMast,
and all fall safety equipment used in
combination with the SkyMast.
User Information
Date of First Use:
Serial #:
Trainer:
User:
Applicable Safety Standards
When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926
Subpart M, OSHA 1910, ANSI Z359.1-2007, and ANSI A10.32-2012 standards for fall protection. Applicable
standards and regulations depend on the type of work being done, and also might include state-specific
regulations. Consult regulatory agencies for more information on personal fall arrest systems and associated
components.
Worker Classifications
!
CAUTION
Understand the following definitions of those who
work near or who may be exposed to fall hazards.
Qualified Person: A person with an accredited degree or certification, and with extensive experience or
sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall
protection and rescue systems.
Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be
responsible for all elements of a fall safety program, including, but not limited to, its regulation, management,
and application. A person who is proficient in identifying existing and predictable fall hazards, and who has
the authority to stop work in order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be subject to potential or
existing fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all
applicable safety regulations are complied with.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
2
Product Specific Applications
Personal Fall Arrest: SkyMast may be used to support a MAXIMUM 3 PFAS for use in Fall Arrest
applications. Structure must withstand loads applied in the directions permitted by the system of
at least 5,000 lbs. Applicable D-ring: Dorsal.
• MUST be used in combination with Leading Edge (LE) SRL. Maximum free fall is 2’.
Restraint: SkyMast may be used in Restraint applications. Restraint systems prevent workers
from reaching the leading edge of a fall hazard. Always account for fully deployed length of
lanyard/SRL. Structure must withstand loads applied in the directions permitted by the system of
at least 1,000 lbs. No free fall is permitted. Restraint systems may only be used on surfaces with
slopes up to 4/12 (vertical/horizontal). Applicable D-rings: Dorsal, Chest, Side, Shoulder.
!
WARNING
Use of equipment in unintended applications may result in serious
injury or death. Maximum 1 attachment per connection point.
For all applications: worker weight capacity range
(including all clothing, tools, and equipment) is 130-310 lbs. per worker.
FALL CLEARANCE CALCULATION
Lanyard length
(6’ total)
Safety factor
(3’ total)
Deceleration
distance (4’ total)
Height of harness
dorsal D-ring from
worker’s feet
(6’ total)
Required
distance
from
anchorage
(19’ total)
Limitations
Fall Clearance: There must be sufficient
clearance below the anchorage connector
to arrest a fall before the user strikes the
ground or an obstruction. When calculating
fall clearance, account for a MINIMUM 3’
safety factor, deceleration distance, user
height, length of lanyard/SRL, and all other
applicable factors.
Diagram shown is an example fall
clearance calculation ONLY.
Swing Falls: Prior to installation or use, make
considerations for eliminating or minimizing
all swing fall hazards. Swing falls occur when
the anchor is not directly above the location
where a fall occurs. Always work as close to in
line with the anchor point as possible. Swing
falls significantly increase the likelihood of
serious injury or death in the event of a fall.

Ø: Total Working Angle
X: Working Distance
Along Leading Edge
Y: Distance From
Leading Edge
X
Y
ø
X
Leading Edge
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
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Compatibility: When making connections with SkyMast, eliminate all possibility of roll-out. Roll-out occurs
when interference between a hook and the attachment point causes the hook gate to unintentionally open
and release. All connections must be selected and deemed compatible with SkyMast by a Competent Person.
All connector gates must be self-closing and self-locking, and withstand minimum loads of 3,600 lbs. See the
following for examples of compatible/incompatible connections:
Connector
closed and
locked to
D-ring. OK.
Two or more
snap hooks or
carabiners
connected to
each other. NO.
Two connectors
to same
D-ring. NO.
Connector
directly to
horizontal
lifeline. NO.
Connector
to integral
lanyard.
NO.
Connector
directly to
webbing.
NO.
Application
that places
load on gate.
NO.
Incompatible
or irregular
application,
which may
increase risk
of roll-out. NO.
Correct Anchorage Positioning:
This chart details allowable working zones required
to reduce risk of swing falls and improper side loading.
ALWAYS adhere to information specified by chart.
Anchor Distance
From
Leading Edge (Y)
Working Distance
Along Roof Edge
(Either Direction) (X)
Working Angle
From
Perpendicular (Ø)
6’
10’
15’
20’
25’
30’
35’
40’
45’
50’
55’
60’
8’
9’ - 9”
11’ - 7”
13’ - 3”
14’ - 6”
16’
17’ - 2”
18’ - 3”
19’ - 4”
19’ - 10”
21’ - 4”
22’ - 3”
53°
45°
38°
33°
30°
28°
26°
24°
23°
21°
21°
21°
For example, if the anchorage connector is 6’ from the leading
edge (Y), the working distance (X) is 8’ in each direction from
the perpendicular, which translates to a 53° working angle.

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
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Components and Specifications
Materials: galvanized steel.
SkyMast Skyhook Anchor and SRLs sold separately.
SRL Cradles
SkyMast Cleats
SkyMast Skyhook Anchor
(not included)
SkyMast
Center Post
Part # Weight Description
00271
00315
00325
00335
00345
40.8 lbs.
14 lbs.
14 lbs.
14 lbs.
14 lbs.
SkyMast Skyhook. Applicable roof pitch: 1/12 - 3/12.
SkyMast Skyhook. Applicable roof pitch: 4/12 - 6/12.
SkyMast Skyhook. Applicable roof pitch: 7/12 - 9/12.
SkyMast Skyhook. Applicable roof pitch: 10/12 - 12/12.
SkyMast Anchor
SkyMast
Extension Legs

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
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Installation and Use
Prior to installation, plan your system:
1. PFAS equipment must be selected and deemed compatible with SkyMast by a Competent Person.
2. Eliminate or minimize all risk of swing fall.
3. Determine desired location for anchor; ensure location is free of debris, rot, decay, cracking, and hazardous
materials. NEVER install on gable ends, fascias, rake ends, overhangs, bottom cords, collar boards, spliced
sections, or substrate incapable of withstanding application minimum loads.
4. Ensure selected SkyMast Skyhook Anchor is compatible with pitch of installation location. SkyMast Skyhook
Anchor MUST be used in combination with SkyMast. SkyMast Skyhook Anchor MUST be Part # 00315, 00325,
00335, or 00345.
SkyMast Skyhook Installation:
MINIMUM substrate requirements:
• Wood: 3/4” CDX or better.
• Metal: 20g or thicker.
• Concrete: 2,000 p.s.i. or better.
SkyMast Skyhook Anchor MUST install flush against substrate.
SkyMast Skyhook Anchors may be placed a MAXIMUM 16’ apart.
SkyMast Skyhook Anchors MUST be placed a MINIMUM 10’ from all leading edges of fall hazards.
1. Place SkyMast Skyhook Anchor over selected roof ridge. Anchor must lie flush with substrate.
2. Ensure all fasteners are those supplied by Guardian Fall Protection, or are deemed compatible by a
Competent Person.
• For installations on wood and metal, use (18) #14x10 2” screws or better. NEVER use nails.
• For installations on concrete, use (18) concrete fasteners that have been selected and deemed compatible
with SkyMast Skyhook Anchors by a Competent Person.

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
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• Wood/Metal installation: Install SkyMast Skyhook with (18) #14-10 2” screws (9 per side), as shown. All
fasteners MUST be installed through roof sheathing and into roof truss or other compatible support beam.
• Concrete installation: Must be done directly on substrate, and never through any intermediary substrates. Use
same fastener configuration as wood/metal install.
(9 per side) #14-10 2”
screws. Install as
shown. ALL fasteners
installed into roof
truss or compatible
support beam.
SkyMast Installation:
1. Attach SkyMast Extension Legs to SkyMast Cleats using (2) supplied and attached Dowel Pins.
Extension Leg
Cleat
Dowel Pin

Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
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2. Place SkyMast Center Post over SkyMast Skyhook Anchor Connection Point. Secure Center Post to SkyMast
Skyhook Anchor with supplied and attached Dowel Pin.
SkyMast
Center Post
Skyhook
Connection Point
Dowel Pin
3. Attach assembled SkyMast Extension Legs and Cleats to Center Post, and secure with Dowel Pins.
Extension Legs
Center Post
Dowel Pin

4. Install Cleats to roof with (24) #14-10 2” screws (12 per side), as shown. Fasteners MUST be installed
through roof sheathing and be fully embedded into roof truss or compatible support beam. Install fasteners
slightly off-center from each other to avoid splitting truss. Cleats MUST lie flush with substrate. If installing
onto concrete, fasteners must be selected and deemed compatible by a Competent Person.
(12 per side) #14-10 2” screws
installed through sheathing and
into truss or support beam.
5. Attach compatible SRL to installation location(s) on SkyMast. Secure SRLs with supplied and attached Dowel
Pins. Ensure SRL is fully installed and secured prior to use. ALWAYS read and understand all SRL manufacturer’s
instructions. Attach complete and compatible PFAS to SRL.
SRL installation
locations
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: [phone] fax: [phone] www.guardianfall.com
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Maintenance, Cleaning, and Storage
If SkyMast fails inspection in any way, immediately remove it from service, and contact Guardian to inquire
about its return or repair.
Cleaning after use is important for maintaining the safety and longevity of SkyMast. Remove all dirt,
corrosives, and contaminants from SkyMast before and after each use. If SkyMast cannot be cleaned with plain
water, use mild soap and water, then rinse and wipe dry. NEVER clean SkyMast with corrosive substances.
When not in use, store equipment where it will not be affected by heat, light, excessive moisture, chemicals,
or other degrading elements.
Prior to EACH use, inspect SkyMast for deficiencies, including, but not limited to, corrosion, deformation, pits,
burrs, rough surfaces, sharp edges, cracking, rust, paint buildup, excessive heating, alteration, and missing or
illegible labels. IMMEDIATELY remove SkyMast from service if defects or damage are found, or if exposed to
forces of fall arrest.
Ensure that applicable work area is free of all damage, including, but not limited to, debris, rot, rust, decay,
cracking, and hazardous materials. Ensure that selected work area will support the application-specific
minimum loads set forth in this instruction manual. Work area MUST be stable.
At least every 6 months, a Competent Person other than the user must inspect SkyMast. Competent Person
inspections MUST be recorded in inspection log in instruction manual and on equipment inspection grid
label. The Competent Person must sign their initials in the box corresponding to the month and year
the inspection took place.
During inspection, consider all applications and hazards SkyMast have been subjected to.
Inspection
Inspection Log
If equipment fails inspection IMMEDIATELY REMOVE FROM SERVICE.
Date of First Use: __________________.
Product lifetime is indefinite as long as it passes pre-use and Competent Person inspections. User must
inspect prior to EACH use. Competent Person other than user must complete formal inspection at least
every 6 months. Competent Person to inspect and initial.
This inspection log must be specific to one SkyMast. Separate inspection logs must be used for each
SkyMast. All inspection records must be made visible and available to all users at all times.