Guardian PBH05 User manual

FULLBODY HARNESS
PBH SAFETY HARNESS
Do not throw instructions away.
Read and understand instructions before
using this equipment.
Risk Statement
This harness is designed to protect against
falls from height when the approved fall arrest
anchorage points are used. In addition, certain
variants with side D-rings are designed to
prevent falls from height when used as detailed
in this manual.
A ENGLISH  UK
EN - Instruction Manual
Contents
2 Declaration of Conformity
4 Worker Definitions
4 Product Applications
5 Applicable Safety Standards
5 Lifespan and Quality
6 Specifications and Materials
7 Compatibility
7 Maintenance, Cleaning, and Storage
7 Limitations
8 Donning and Use
11 Safety Information
12 Labels
14 Inspection
15 Inspection Log

2
EU Declaration of Conformity
The manufacturer:
Checkmate Lifting & Safety Limited t/a Guardian Fall
New Road, Sheerness,
Kent, ME12 1PZ,
United Kingdom
declares under its sole responsibility that the range of PPE described hereafter:
PBH05 Range of Safety Harnesses
is in conformity with the provisions of Regulation (EU) 2016/425 and with the European harmonised
standard(s) EN361:2002; EN813:2008; EN358:2018, is identical to the PPE which is the subject of EU
Type Examination (Module B) under certificate number 0598/PPE/22/4215 issued by:
SGS Fimko Oy (0598)
Takomotie 8,
FI-00380, Helsinki, Finland
and is subject to the conformity assessment procedure to type (Module D) of the Regulation under
surveillance of Notified Body:
SGS Fimko Oy (0598)
Takomotie 8,
FI-00380, Helsinki, Finland
Signed for and on behalf of: Checkmate Lifting & Safety Limited t/a Guardian Fall.
Name: Peter Upcott Place: Sheerness, Kent
Position: Interim Compliance Manager Date: 31/10/2022
Signature:

3
UK Declaration of Conformity
The manufacturer:
Checkmate Lifting & Safety Limited t/a Guardian Fall
New Road, Sheerness,
Kent, ME12 1PZ,
United Kingdom
declares under its sole responsibility that the range of PPE described hereafter:
PBH05 Range of Safety Harnesses
is in conformity with the provisions of Regulation 2016/425 on personal protective equipment as
brought into UK law as amended and with the UK designated standard(s) EN361:2002; EN813:2008;
EN358:2018 is identical to the PPE which is the subject of EU Type Examination (Module B) under
certificate number 0120/PPE/221299 issued by:
SGS United Kindom (0120)
Rossmore Industrial Estate, Inward Way,
Ellesmere Port, CH65 3EN, United Kingdom
and is subject to the conformity assessment procedure to type (Module D) of the Regulation under
surveillance of Notified Body:
SGS United Kingdom (0120)
Rossmore Industrial Estate, Inward Way,
Ellesmere Port, CH65 3EN, United Kingdom
Signed for and on behalf of: Checkmate Lifting & Safety Limited t/a Guardian Fall.
Name: Peter Upcott Place: Sheerness, Kent
Position: Interim Compliance Manager Date: 31/10/2022
Signature:

4
Product Specific Applications
May be used to support a MAXIMUM 1 in
a Personal Fall Arrest System (PFAS)
for use in Fall Arrest applications only
when used in combination with an energy
absorbing device rated to reduce fall arrest forces
to no greater than 6kN. Maximum free fall is 2m,
or 4m if used in combination with equipment
explicitly certified for such use. Certified fall arrest
connection points are clearly marked with an “A.”
The Dorsal D-ring should always be the primary
attachment point, although connection to Sternal
D-ring is permitted in cases where free fall is
suiciently limited, such as for Work Positioning,
Ladder Climbing, or Rescue.
D-ring: Dorsal, Sternal
May be used in Restraint applications.
Restraint systems prevent a worker from
reaching the leading edge of a fall hazard.
Always account for fully deployed length of
lanyard/RTFA. No free fall is permitted. Restraint
systems may only be used on surfaces with
slopes up to 18.4  (4/12 - vertical/horizontal).
D-rings: Dorsal, Side
May be used in Work Positioning
applications. Work Positioning systems
allow a worker to be supported while in
suspension and work freely with both hands. No
free fall is permitted. Anchor point must be at or
above side D-rings. Always consider the need for
a backup fall arrest system if the potential exists
for exposure to a fall.
D-ring: Side (pairs only)
RESCUE/CONFINED SPACE:
May be used in Rescue/Confined Space
applications. Rescue systems function to
safely recover a worker from a confined location
or after exposed to a fall. There are various
configurations of Rescue systems depending on
the type of rescue.
D-ring: Dorsal, Chest
For All Product Applications
Maximum user weight (including all
clothing, tools, and equipment) is 150 kg.
Anchorage point in PFAS must be rated to
withstand minimum 12kN load and be
EN 795:2012 or 1997+A1:2000 approved.
The jobsite Competent Person (CP) must ensure
that there are sufficiently strong and accessible
anchorage points in the working environment.
Anchorages should be overhead when possible
and the area beneath and around them should
be clear of obstruction and sharp edges. Always
attach to an anchorage that is as close to the
point of work and as high above head as possible
without restricting free movement. The user
should be aware at all times of which attachment
points to use; if not immediate obvious they must
seek confirmation from the CP. Always ensure
that the means of attachment to the anchorage is
secure before beginning work.
Worker Definitions
Competent Person Definition
The job site safety supervisor, referred to in this
manual as the Competent Person (CP), must be
a highly trained and experienced person who
is assigned by the employer to be responsible
for all elements of the fall safety program; this
includes, but is not limited to, program regulation,
management, and application. The CP must be
proficient in identifying existing and predictable
fall hazards, and must have the authority to stop
work to eliminate hazards or otherwise promote
safe and compliant work practices.
Authorised Person Definition
A person who is assigned by their employer to
work around or be subject to potential or existing
fall hazards.

5
Materials
Polyester, polyethylene, and steel.
Waist Circumference
S: 75-105cm
M/L: 95-125cm
XL: 110-145cm
Applicable Safety Standards
Meets or exceeds:
EN 361:2002
EN 358:2018
EN 813:2008
Buckle Type:
PT: Pass-Through; QC: Quick-Connect
Lifespan
Guardian products consisting entirely of non-textile components do not have a fixed lifespan. Guardian
products that consist of textile components of any kind have a maximum lifespan of 10 years from the date
of manufacture. Maximum product lifespan is not guaranteed, and is subject to the proper use, storage,
maintenance, and inspection conditions as detailed in the applicable product instruction manual. Products
exposed to hazardous environments, including, but not limited to, demolition, steel construction, high
heat, UV radiation, chemicals, or high salinity may have a reduced lifespan. Product suitability for use
can only be determined by pre-use inspections, scheduled maintenance, thorough inspection conducted
by a Competent Person (CP), and other conditions as specified by the risk assessment and the product
instruction manual.
Quality
All Guardian products are manufactured under ISO 9001:2015 and to the highest standards.
Part # Description Buckle Size
48100/48101/48102 PBH05 Safety Harness - Front, Rear, Side D-Rings PT S, M/L, XL
48103/48104/48105 PBH05X Safety Harness - Front, Rear, Side D-Rings w/ Ascender Attachment PT S, M/L, XL
48106/48107/48108 PBH05-RD Safety Harness - Front, Rear, Side D-Rings QC S, M/L, XL
48109/48110/48111 PBH05X-RD Safety Harness - Front, Rear, Side D-Rings w/ Ascender Attachment QC S, M/L, XL
Product Specifications

6
Dorsal D-ring
Dual RTFA Connector
(model dependent)
Sub-Pelvic Assembly
Backpad & Curved
Shoulder Webbing
Integral Front
Attachment
Integral Side Rings
Leg Loops
Croll
Attachments X &
RD-X

7
Compatibility
When making connections with equipment,
eliminate all possibility of roll-out. Roll-out
occurs when interference between a hook and
the attachment point causes the hook gate to
unintentionally open and release. All connections
must be selected and deemed compatible with
this equipment by CP. All connectors must be
EN362:2004 approved.
See diagram B on page 11.
This equipment is recommended for use with the
following products:
Retractable Type Fall Arrester – EN360:2002
compliant
Shock Absorbing Lanyards – EN355:2002
(and EN354:2010 if applicable) compliant
Restraint Lanyards – EN354:2010 (and
EN358:2018 if applicable) compliant
Work Positioning Lanyard – EN358:2018
compliant
Descenders – EN341:2011 compliant
Rescue – EN1496:2017 compliant
Guided Type Fall Arresters – EN353-
1:2014+A12017 or EN353-2:2002 compliant.
Personnel Lifting Equipment – EN1496:2017
and/or EN13157:2004+A1:2009 compliant
systems approved for personnel lifting.
WARNING!If the user weighs between 100-
150 kg, ensure all PPE equipment in the PFAS for
use in fall arrest, restraint, or work positioning is
rated to the maximum permitted user weight for
the applicable standards as listed above.
Please contact Guardian with any questions
regarding product compatibility.
Maintenance, Cleaning,
and Storage
Maintenance and cleaning after use is important
for maintaining the safety and longevity of
equipment. Remove all dirt, corrosives, and
contaminants from equipment before and after
each use. Textiles must only be cleaned with plain
water (not exceeding 50°C), or if plain water is not
sufficient, with mild soap/water solution. Rinse
thoroughly and leave to dry naturally out of direct
sunlight and away from direct heat sources.
Never store when equipment is wet. Never clean
equipment with corrosive substances. When not
in use or during transport, store equipment where
it will not be affected by heat, light, excessive
moisture, chemicals, or other degrading
elements.
Limitations
Fall Clearance: There must be sufficient
clearance below the work surface to arrest a
fall before the user strikes the ground or an
obstruction. When calculating fall clearance,
account for a MINIMUM 1m safety factor,
deceleration distance, user height, length of
lanyard/RTFA, harness stretch, free fall, and all
other applicable factors.
See Diagram A on page 11.
Swing Falls: Prior to installation or use, make
considerations for eliminating or minimising all
swing fall hazards. Swing falls occur when the
anchor is not directly above the location where
a fall occurs. Always work as close to in line
with the anchor point as possible. Swing falls
significantly increase the likelihood of serious
injury or death in the event of a fall.

8
Donning and Use
PFAS equipment must be selected and
deemed compatible with harness by
a Competent Person (CP). ALWAYS
follow instructions of equipment used in
combination with this harness. NEVER
attach connector anywhere other than
applicable connection points. Any excess
strap webbing MUST be stored in Webbing
Keepers.
Roller and Friction Adjustments allow the user to
adjust harness straps. Pull on webbing strap to
tighten or pull down on buckle to loosen.
Dorsal D-ring must rest between the middle of
the shoulder blades.
Quick-Connect buckles are activated by
engaging two release levers simultaneously to
release the male piece from the female receiver.
Adjustments are made by feeding webbing
through the male end using a friction style buckle.
Side rings are rated for Restraint or Work
Positioning applications only. When used in a
Work Positioning application, connect to side
rings with appropriate dual leg positioning
device, as determined by the jobsite CP.

9
WARNING!Lanyard keepers provided
on harness chest strap are intended for
the storage of an unused connector leg
only, and are designed to break away if
exposed to excess force.
A lanyard keeper is not a D-ring. NEVER
connect to lanyard keepers for the
purposes of fall protection at any time.
See Diagram C on page 15.
Step 1
Disconnect the front karabiner from the harness.
Open the karabiner gate and remove it from the
bottom webbing loop.
Step 2
Pull harness up over torso and place shoulder
straps over shoulders.
Step 3
Pull shoulder straps over your head, ensuring the
rear strap and shoulder straps are not twisted.
Step 4
Re-connect the front karabiner by sliding the
open karabiner through the bottom webbing
loop so that the karabiner is connected to the
top and bottom web loopings.
Step 5
Tighten/adjust all straps as necessary.
Step 6
Before use as a sit harness, carry out a
suspension test in a safe place to ensure the
sit harness is the correct size, has sufficent
adjustment, is adjusted correctly, and is of an
acceptable comfort level for the user..

10
Some steps may require assistance.
We recommend another person, with
knowledge of safe and correct harness
use, ensures the harness is worn correctly.
WARNING!Any twisting of webbing,
or straps that are fitted too loose or
too tight, can significantly increase
the risk of serious injury or death in
the event of a fall.
Dorsal D-ring, chest strap, shoulder
straps, and leg straps MUST be fitted for
each individual user.
Carry out a suspension test in a safe place
prior to using the harness for the first
time. Ensure that it is the correct size,
has suicient adjustment, and is of an
acceptable comfort level for the intended
use.
Suspension seat attatchments must not
be used for fall arrest or work positioning
purposes.
Croll Attachment
To attach a croll to the PBH05X AND PBH05X-
RD, connect to the front karabiner and top
webbing loop. This is acheived by first removing
the front karabiner. The top link is oriented with
the long side horizontally. Refer to the device
instructions for full user instructions and correct
orientation.

11
Do not alter or misuse equipment.
Workplace conditions, including, but not limited
to, corrosive chemicals, electrical shock, sharp
objects or edges, machinery, flame/high heat,
abrasive or uneven surfaces, UV exposure, and
severe or prolonged weather conditions, must be
assessed by a Competent Person (CP) before fall
protection equipment is selected. The presence
of any/all of these conditions may have negative
effects on product performance or service lifetime.
The analysis of the workplace must anticipate
where workers will be performing their duties,
the routes they will take to reach their work, and
the potential and existing fall hazards they may
be exposed to. Fall protection equipment must be
chosen by a CP. Selections must account for all
potential hazardous workplace conditions. All fall
protection equipment should be purchased new
and in an unused condition.
Fall protection systems must be selected and
installed under the supervision of a CP, and used
in a compliant manner. The system must be
designed in a manner compliant with all federal,
state, and safety regulations. Forces applied to
anchors must be calculated by a CP.
Harnesses and connectors selected must be
compliant with manufacturer’s instructions, and
must be of compatible size and configuration. Snap
hooks, karabiners, and other connectors must
be selected and applied in a compatible fashion.
All risk of disengagement must be eliminated. All
snap hooks and karabiners must be self-locking
and self-closing, and must never be connected to
each other.
See Diagram B on page 13
A pre-planned rescue procedure in the case of a
fall is required. The rescue plan must be project-
specific. The rescue plan must allow for employees
to rescue themselves, or provide an alternative
means for their prompt rescue. Store rescue
equipment in an easily accessible and clearly
marked area.
Training of Authorised Persons (APs) to correctly
erect, disassemble, inspect, maintain, store, and
use equipment must be provided by a CP. Training
must include the ability to recognise fall hazards,
minimise the likelihood of fall hazards, and the
correct use of personal fall arrest systems.
NEVER use fall protection equipment of any kind
to hang, lift, support, or hoist tools or equipment,
unless explicitly certified for such use.
Equipment subjected to forces of fall arrest must
immediately be removed from use.
Age, fitness, and health conditions can seriously
affect the worker should a fall occur. Consult a
doctor if there is any reason to doubt a user’s ability
to safely withstand fall arrest forces or perform
set-up of equipment. Pregnant women and minors
MUST NOT use this equipment.
Physical harm may still occur even if fall safety
equipment functions correctly. Sustained post-fall
suspension may result in serious injury or death.
Use trauma relief straps to reduce the effects of
suspension trauma.
Safety Information
WARNING!Failure to understand and
comply with safety regulations may result
in serious injury or death. Regulations
included herein are not all-inclusive, are
for reference only, and are not intended to
replace a Competent Person’s judgment or
knowledge of federal or state standards.
CAUTION! Understand the definitions
of those who work near, or who may be
exposed to, fall hazards.
WARNING!Use of equipment in
unintended applications may result
in serious injury or death. Maximum 1
attachment per connection point.

12
Labels
A
Indicates harness
attachment point
PBH05 Full-Body Harness.
Assembled in United Kingdom by Checkmate
Lifting & Safety Limited T/A Guardian Fall. New
Road, Sheerness, Kent, ME12 1PZ
Date of manufacture.
Part number
Serial number.
Size.
DO NOT REMOVE LABELS
Compliant with EN 361: 2002, EN 813:2008 & EN
358:2018.
Materials: Polyester, Polyethylene, aluminium,
and steel.
Maximum user weight: 150 kg.
WARNING. Prior to use, understand all
manufacturer instructions included with
equipment at time of shipment. Prior to use,
inspect equipment for rips, tears, fraying, or
any possible structural deficiency that might
compromise the equipment in the event of a fall.
USE Make only compatible connections. Avoid
contact with sharp and abrasive edges and
surfaces. Improper use of this equipment could
result in serious injury or death. IMMEDIATELY
REMOVE FROM SERVICE if equipment is
subjected to a fall. Maximum 1 direct connection.
INSPECTION User must inspect prior to each
use. Competent Person must complete thorough
inspection at least every 12 months. Competent
Person to inspect and initial. Product lifespan is
10 years from the date of manufacture, as long
as equipment passes pre-use and Competent
Person inspections. If equipment fails inspection
IMMEDIATELY REMOVE FROM SERVICE.
Date of first use.
Date
11
PBH05 Full-Body Harness
Assembled in United Kingdom by Checkmate Lifting & Safety
Ltd T/A Guardian Fall, New Road, Sheerness, Kent, ME12 1PZ
Compliant with:
EN361:2002,EN813:2008&EN358:2018
0598 0120
Maximum User Weight: 150kg
Materials:
Polyester,polyethylene,
aluminium,andsteel
WARNING Prior to use, understandall manufacturer
instructions i ncluded with equipment at time of
shipment. Prior to use, inspect equipment for rips, tears,
fraying, or any possible structural deficiency that might
compromise theequipment in the event of a fall.
USE
Make only compatible connec tions. Avoid contact
with s harp and abrasive surfaces. Improper u se o f
this equipment could result in serious injury or death.
IMMEDIATELY REMOVE FROM SERVICE if equipment is
subjected to a fall. Maximum 1 direct connection.
INSPECTION User m ust inspect prior to E ACH use.
Competent Person must complete thorough inspection
at least every 6 months. Competent Person to inspect
and initial. P roduct lifespan is 1 0 years from the date
of manufacture, as long as equipment passes pre-use
and Competent Person inspections. If equipment fails
inspection IMMEDIATELYREMOVEFROMSERVICE.
DoM
Part#
Serial #
Size
guardianfall.com
DO NOT REMOVE LABELS
Date of First Use
Date
91643-A

13
Diagram A - Fall Clearance
Fall clearance calculation shown below is based
on a standing worker falling directly in-line with
anchor point.
Anchor
Point
Lanyard
Keeper
Anchor
Point
Lanyard
Keeper
Dorsal
D-ring

 
Diagram C - Lanyard Keepers
Diagram B - Connections

 


WARNING!Eliminate Swing Fall whenever
possible! If swing fall exists, always account
for additional fall clearance. Example above
shows deployment distance for EN355 rated
shock absorbing lanyard.
Free Fall
 Deceleration
 Harness Stretch
 Safety Factor
 Swing Fall
Anchor Point: Level with Dorsal D-ring Anchor Point: At Foot-level
1.8m
1.75m
0.5m
1m
Swing Fall
3.6m
1.75m
0.5m
1m
Swing Fall

14
Inspection
Prior to EACH use, inspect the equipment and
connection points for signs of deficiencies,
including, but not limited to, corrosion,
deformation, pits, burrs, rough surfaces, sharp
edges, cracking, rust, paint build-up, excessive
heating, alteration, broken stitching, fraying,
missing or illegible labels, and additionally all
check points in the pre-use inspection criteria.
IMMEDIATELY remove equipment from service
if defects or damage are found, or if exposed to
forces of fall arrest. Ensure that applicable work
area is free of all damage, including, but not
limited to, debris, rot, rust, decay, cracking, and
hazardous materials.
See Inspection Log on page 13.
Workplace conditions, including, but not limited
to, flame/high heat, corrosive chemicals, electrical
shock, sharp objects or edges, machinery,
abrasive or uneven surfaces, UV exposure, and
severe or prolonged weather conditions, must
be assessed by a CP before fall protection
equipment is selected. The presence of any/all
of these conditions may have negative effects on
product performance or service lifetime. Always
inspect the entirety of the product.
Pre-Use Inspection:
Webbing: Ensure the webbing is free from cuts,
abrasion, wear and tears. Pay special attention
to the webbing under buckles for rubbing and
general deterioration. Check that the weave of the
webbing is even and shows no sign of distortion.
Fall Arrest Indicators (if fitted): Inspect the
fall arrest indicators for signs of deployment,
deployment includes but is not limited to,
missing/damaged arrest indicator or damaged
thread on arrest indicator.
Buckles: Check for damage or distortion. Surface
coating should be clean and show no sign of
corrosion.
Sewing: Inspect for loose or damaged threads
and general integrity of stitching.
Labelling: Ensure product labelling is present
and entirely legible. Ensure product age has not
exceeded the stated lifespan.
Thorough Inspection:
CP other than user must complete and record
thorough inspection at least every 6 months or
every 3 months if used in oshore or corrosive
environments. In addition, local regulations in
regard to inspection must be followed. CP to
inspect and initial. Separate inspection logs must
be used for each individual piece of equipment.
All inspection records must be made visible and
available to all users at all times. If equipment fails
inspection, it must be immediately removed from
service and discarded in accordance with local
legislation/rules. During inspection, consider
all applications and hazards the equipment
has been subjected to. Ensure that equipment
certification is current and correct.

15
Serial No: Date of first issue:
Model #: User:
Date: Results/Condition: Inspected by: Next Inspection Date:

Inspection Log

16
Checkmate Lifting & Safety Ltd t/a Guardian Fall
Guardian®
New Road, Sheerness
Kent ME12 1PZ, United Kingdom
Guardian® and its logo are registered trademarks of Pure Safety Group Inc. dba Guardian Fall in the US and other countries.
guardianfall.com
[email protected]
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