HBM WE2107 User manual

A2087-1.3 en/de
Weighing indicator
Wägeindikator
WE2107...
Quick Start Guide
Kurzanleitung

English Page 3 - 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deutsch Seite 39 - 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Contents Page
English
Safety instructions 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Introduction and appropriate use 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Maintenance and cleaning 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Electrical connections 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Electrical installation notes 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Cable inlet gland 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Cable preparation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Load cell connection 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Process outputs 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Supply voltage 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Process inputs / analog output 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 RS232 interfaces WE2107 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9 Serial interfaces RS232 and RS485 (2‐wire) WE2107M 12. . . . . . .
4 Displays and control functions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 WE2107_Panel 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Parameter menu and display functions 15. . . . . . . . . . . . . . . . . . . . . . . .
5.1 Calling the parameter menu 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Menu functions can be disabled / enabled 15. . . . . . . . . . . . . . . . . . .
5.3 The main menu 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Navigation in the parameter menu 16. . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Navigation in levels 1 and 2 16. . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Basic scale function, menu access selection and
legal‐for‐trade operation 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Setting and adjusting the scale 20. . . . . . . . . . . . . . . . . . . . . . .
5.4.4 Restore the factory settings 22. . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.5 Switch off the device 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Scale adjustment 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Prerequisites for scale adjustment 24. . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Partial load adjustment with the calibration weight (standard
method, CAP = CAL) 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Partial load adjustment with the calibration weight 25. . . . . . . . . . . .
6.4 Adjustment without a calibration weight (mV/V adjustment) 26. . . .
6.5 Multi‐range scale 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Setting the date and time 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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8 Error messages 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Mechanical dimensions and mounting information 32. . . . . . . . . . . . .
9.1 WE2107 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 WE2107M 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Wall‐mounting, WE2107 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 Mounting on a stand, WE2107 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 Sealing / legal‐for‐trade capability 35. . . . . . . . . . . . . . . . . . . . . . . . . .
10 WE2107 - Complete menu structure 36. . . . . . . . . . . . . . . . . . . . . . . . . . .

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Safety instructions
The device must not be modified from the design or safety engineering point
of view except with our express agreement. Any modification shall exclude all
liability on our part for any damage resulting therefrom.
Repair is specifically forbidden. Repairs must only be carried out by HBM.
All the factory defaults are stored at the factory so that they are safe from
power failure and cannot be deleted or overwritten. They can be reset at any
time by using the command TDD0.
The transducer connection must always be assigned. It is essential for a
transducer or a bridge model to be connected up for operation.
When replacing the battery for the real‐time clock, the device must be discon
nected from the power supply.
The production number set at the factory must not be changed.
DThere are not normally any hazards associated with the product, provided
the notes and instructions for project planning, installation, appropriate
operation and maintenance are observed.
DIt is essential to comply with the safety and accident prevention regulations
specific to the particular application.
DInstallation and start‐up must only be carried out by suitably qualified per
sonnel.
DDo not allow damp and dirt to get inside the device when connecting
the cables.
DWhen connecting the cables, take action to prevent electrostatic discharge
as this may damage the electronics.
DThe required power supply for the device is an extra‐low voltage (12...30 V)
with safe disconnection from the mains.
DWhen connecting additional devices, comply with the safety requirements.
DDo not exceed maximum voltage levels when connecting external controls
to the process inputs and process outputs of the WE2107.
DThe ground connections of the supply, of the process inputs and process
outputs, of the interface and of the load cell cable shield, must be intercon
nected in the device. If the potentials of the devices to be connected are
different, suitable steps must be taken to isolate the signals (such as using
an optocoupler).

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DShielded cables must be used for all connections apart from the supply
voltage (see note below). The shield must be connected extensively to
ground on both sides.
DThe use of unshielded cables for the voltage supply is only permissible for
cables with a maximum length of 30 m, laid inside buildings. If cables are
longer or are installed outside buildings, shielded cables must be used.
DTo compensate for potential differences, the metal housing of the
WE2107M must be connected to the scale structures as well as to the
ground potential of the connected devices by a low‐resistance equalizing
conductor. This is unnecessary if a potential difference of 35 V is not
exceeded.
DIn the device, the reference ground (GND) of all the signals and the supply
voltage is connected directly to the cable shield connection but not to the
housing.
DThe front foil is made from high‐quality materials, providing a service life
appropriate to the external conditions. The keys must only be operated by
hand; under no circumstances must pointed objects be used to press them.
1 Introduction and appropriate use
This Operating Manual contains detailed information both on operation and on
the setting options of the WE2107 weighing indicator.
The WE2107 is designed exclusively for use in industrial applications, for
example
DAs a component of a non‐automatic scale (NAWI1)
DAs a component of a non‐automatic counting scale (not legal‐for‐trade
applications)
DAs a component for a process control system with 4 limit value switches
DAs a component of a dosing/filling control system (filling, dosing, emptying)
DAs a component of an application for tank weighing (filling, dosing, empty
ing)
Use for any purpose other than the above is deemed to be non‐designated
use.
In the case of legal‐for‐trade use, national legal and safety regulations must
be complied with.
1) NAWI – non automatic weighing instrument

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2 Maintenance and cleaning
Before starting up the WE2107 / WE2107M, please insert the enclosed new
battery.
The WE2107 contains a battery (type: CR2032, lithium, not rechargeable), to
back up the integrated real‐time clock.
The battery will last for about 3 years at ambient temperatures of
-10 to +40 °C and must be replaced at each subsequent verification.
To replace the battery, proceed as follows:
DDisconnect the WE from the voltage supply
DOpen the housing
DRemove the old battery and dispose of it in an environmentally sound man
ner
DInsert the new battery (positive pole at the top)
DClose the device
DSetting the date and time
The WE2107 is maintenance‐free. Please note the following points when
cleaning the housing:
DBefore cleaning, disconnect the device from the power supply.
DClean the housing with a soft, slightly damp (not wet!) cloth. Under no cir
cumstances use cleaners that contain scouring agents or solvents, as
these can attack the front panel labeling and the display!

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3 Electrical connections
3.1 Electrical installation notes
In all the housing variants, the reference ground (GND) of all the signals and
the supply voltage is connected directly to the cable shield connection in the
device, but not to the housing.
The metal housing of the WE2107M is not connected to the reference ground.
To compensate for potential differences, the metal housing of the WE2107M
must be connected to the scale structures as well as to the ground potential of
the connected devices by a low‐resistance equalizing conductor. This is unne
cessary if a potential difference of 35 V is not exceeded.
Only high‐quality, flexible cables with a shield must be used to connect the
load cells. HBM recommends using these cables for all the WE2107 connec
tions. For a connection that meets EMC requirements
(EMC = electromagnetic compatibility), the cable shield contact of all the
cables to the device ground must be low‐resistance; the shield must be
stripped to about 5 mm and the cable must be secured with the strain relief
clamps.
To minimize EMC problems, the individual wires should be as short as pos
sible from the end of the shield to the terminal. Avoid making cross‐connec
tions, such as from the interface cable to a switching input, and instead use
separate cables in accordance with the terminal arrangement. A common
cable should be used for the supply and the switching inputs.
Electrical and magnetic fields often induce interference voltages in the meas
uring circuit. Use shielded, low‐capacitance measurement cables only (HBM
measurement cables meet these conditions). Do not route the measurement
cables parallel to power lines and control circuits. If this is not possible, pro
tect the measurement cable (with steel conduits, for example). Avoid stray
fields from transformers, motors and contact switches.
Please comply with the safety instructions at the start of this description.
The load cell and all the control and supply cables are connected by means of
screw terminals inside the housing. The terminals are fitted with wire protec
tion and the use of end sleeves is recommended, particularly for the load cell
cables.
Connection terminals are identified on the motherboard by a short text or
numbers.

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NOTE
All the ground connections are interconnected on the motherboard!
3.2 Cable inlet gland
Four PG glands are available at the back of the housing to provide sealed
cable entry. Round cables, between 5 and 7 mm in diameter, can be used.
The PG glands are used purely for sealing and strain relief. So the cable
shielding does not have to come into contact with the PG gland (as it does for
other HBM devices), but with the screw clamps in front of the connection ter
minals.
This also applies to versions with a steel housing (WE2107M) and is import
ant for device EMC properties.
To minimize EMC problems, the individual wires should be as short as pos
sible from the end of the shield to the terminal. So avoid making cross‐con
nections, such as from the interface cable to a switching input, and instead
use separate cables in accordance with the terminal arrangement. A common
cable should be used for the supply and the switching inputs.
3.3 Cable preparation
- Remove the outer sheath to about 20 mm.
- Shorten the braided shield to 5 mm and
fold it back.
- If necessary, remove the inner sheath.
- Strip the wire ends to about 5 mm.
- Run the cable through the PG gland.
- Push the cable under the terminal clamp and
screw it down, so that the folded over shield
area is firmly held.
- Connect the wires to the terminals.
Shielding
Figure 3.1: Steps for preparing the connection cable

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Ex + Bridge excitation voltage +
Ex - Bridge excitation voltage -
In + Signal +
In - Signal -
Se + Sense line +
Se - Sense line -
Out4 Process output 4
Out3 Process output 3
Out2 Process output 2
Out1 Process output 1
Uext Supply voltage Out 1...4
GND Ground, Out 1...4
GND Ground
UB Supply voltage WE
I - Current output, 4...20 mA
I + Current output, 4...20 mA
IN2 Process input 2
IN1 Process input 1
Rx1 COM1: RxD (RS232) or TRb (RS485)
Tx1 COM1: TxD (RS232) or TRa (RS485)
GND Ground
Rx2 COM2 (RS232): RxD or DTR
Tx2 COM2 (RS232): TxD
GND Ground
Load cell connection
Process outputs
Supply
Current output
Process inputs
COM1/2 interface
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Connection
Figure 3.2: Connection positions (open housing, rear view)
3.4 Load cell connection
Connection Board imprint Function
1Ex+ Bridge excitation voltage +
2Ex- Bridge excitation voltage –
3In+ Signal +
4In- Signal –
5Se+ Sense line +
6Se- Sense line -
Up to six load cells, each of 350 Ω(= 58 Ωloading) can be connected to the
WE2107. HBM provides type VKK... junction boxes for connecting cables and
for corner load adjustment for scales with several load cells.
The WE2107 is designed for a six‐wire load cell configuration. When connect
ing four‐wire load cells, use cable jumpers to connect terminals 1 with 5 and 2

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with 6 in each case. If the load cell connection is incorrect or the sense lines
are left open (terminals 1 and 2) the message Er 68 will appear on the display.
3.5 Process outputs
Connection Board
imprint
Function Connection example
7OUT4 Process output 4 !)OUTi
GND
Load
8OUT3 Process output 3 !)
9OUT2 Process output 2 !)
10 OUT1 Process output 1 !)
11 Uext Supply voltage
(+12...30 VDC) Process outputs
12 GNDext Ground, process outputs
!)High‐side switch, high voltage = active (true logic), Imax = typically 500 mA (electronically protected).
3.6 Supply voltage
Connection Board
imprint
Function Comments
13 GND Ground
14 UB Supply voltage +12...30 VDC @)
without analog output (4…20 mA)
+18...30 VDC @)
with analog output (4…20 mA)
@)The supply voltage must be sufficiently smoothed (effective value minus residual ripple <1 V).
3.7 Process inputs / analog output
Connection Board imprint Function
15 I- Analog output 4...20 mA
16 I+ Analog output 4...20 mA
17 IN2 Process input 2 #)
18 IN1 Process input 1 #)
#)Actuate by switching to ground, max. voltage 30 V, level: Low = 0…1 V, High = 3 V …UB

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Process input assignment:
INi
GND
Switch
Analog output assignment:
I-
I+
ΩLoad < 500
3.8 RS232 interfaces WE2107
Connection Board
imprint
Function Standard assignment of
external device
RS232, DB9
19 Rx1 Receiver COM1 Pin 3
20 Tx1 Transmitter COM1 Pin 2
21 GND Ground COM1 Pin 5
22 Rx2 / DTR !)Receiver COM2 Pin 3 / Pin 4
23 Tx2 Transmitter COM2 Pin 2
24 GND Ground COM2 Pin 5
!)defined by the COM2 protocol (parameter menu)
3.9 Serial interfaces RS232 and RS485 (2‐wire) WE2107M
Connection Board
imprint
Function
19 Rx1 / TRb RS485 line B COM1
20 Tx1 / TRa RS485 line A COM1
21 GND Ground COM1
22 Rx2 / DTR !)Receiver COM2
23 Tx2 Transmitter COM2
24 GND Ground COM2
!)defined by the COM2 protocol (parameter menu)

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4 Displays and control functions
Measured
value
lies in
range of
+1/4 d
Battery display
(when supply voltage
too low)
Display of set scale type
and parameter settings
On display of net value, simultaneously with Net
Units of
measure
ment
Hold
function
activated
Saved manual tare value is used
When the net
value is
displayed
ENTER UP
MENU
CE NEXT
WE2107
Lb
kg
tg
<>
0
PT
Net
TareHold 21
G/N T
F1 F2
Adhesive label with hidden switch
(key) for the calibration menu
Insertion strip for calibration data, device name, etc.
Display window with a 5‐figure
digital display and special symbols
Control keys for scale and
menu functions
The calibration menu key can be accessed with a thin object. After calibration,
the opening must be sealed with the enclosed adhesive label or, for
legal‐for‐trade applications, with the calibration label. Device calibration is pro
tected in operation and can only be changed when this pushbutton is actu
ated.
Each of the four control keys has a basic function for scale operation, which is
identified by a symbol on the key.
“G/N” Key for toggling between the gross and net display.
“>T<” Key for taring and switching to the net display.
“F1” Function key, defined by user in parameter menu.
“F2” Function key, defined by user in parameter menu.
The labeling above the keys indicates the second function of the keys during
parameter input (menu guidance).

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MENU function activation:
DPress the “ENTER” + “UP” keys simultaneously
DHidden pushbutton for access to the Adjustment menu.
4.1 WE2107_Panel
Many of the parameters described below can also be entered via the PC inter
face (RS232 / RS485). The CD‐ROM available as an accessory under Order
No. 1‐WE2107‐DOC not only contains full device documentation (Operating
Manual), it also includes the WE2107PaneI setup program. This PC software
is used for measured value presentation and WE2107 configuration via the
serial interface.

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5 Parameter menu and display functions
5.1 Calling the parameter menu
There are two ways to activate the parameter menu:
DPress the “G/N” and “>T<” keys simultaneously
or
DPress the hidden pushbutton
The difference is the access to the legal / scale adjustment parameters:
Pressing the hidden pushbutton gives access to the legal parameters of the
first menu level (”ScALE”, “AdJ” and “F_AdJ”), otherwise these parameters
are only displayed.
You are prevented from calling the parameter menu if input IN2 has been
activated accordingly.
5.2 Menu functions can be disabled / enabled
The parameter menu has so‐called access levels (0...4). This feature is used
to enable or disable user access to the parameters. Only those menu items
that are enabled are displayed.
Access to change parameters is defined in the “ScALE ³ ACCES” menu.
The lowest level is zero. The “ScALE ³ ACCES” menu is protected by the
hidden pushbutton.
ACCES parameter Access levels
00 only
10 and 1
20 to 2
30 to 3
4 All
5.3 The main menu
To make things clearer, the parameters are grouped into several sub‐menus,
which can be called from the main menu. It is also possible to manually switch
off the device (see Operating Manual, Chapter 7, Operating Manual, Part 1)
and print out the parameters (but only if the printer interface is active). Certain
parameters are not accessible in every mode of device operation, or are
read‐only. To make adjustments for legal‐for‐trade devices, it is necessary to
actuate a hidden pushbutton, which is only accessible once the calibration
label has been removed.

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The parameter menu contains the following items:
Access
level
Main menu
level
Explanation Legal for trade
parameter!)
0 “InFo” Information -
1 “Print” Printing -
2“SEtPt” Limit values / filling parameters -
2“SEtuP” Filters / manual tare value / counting scale -
3 “UArt1” COM1 for the PC interface -
3 “UArt2” COM2 for the printer / external display -
3 “Prt_S” Real time setting, print protocol settings -
3 “inPut” IN1/2 digital inputs function -
3 “buttn” Function for setting function keys F1/2 -
3 “tESt” WE2107 test functions -
0“ScALE” Basic scale functions Yes
4 “AdJ” Adjustment parameters Yes
4 “F_AdJ” Restores the factory settings Yes
0 “oFF” Switch off the device -
!)Access only via hidden pushbutton
5.4 Navigation in the parameter menu
The parameter menu has three levels. The first two levels are used for struc
turing the menu. Parameters are displayed and entered in the third level. All
four keys are used for navigation in the parameter menu.
5.4.1 Navigation in levels 1 and 2
Button Explanation
“UP” Previous parameter
“NEXT” Next parameter
“ENTER” Go to sub‐menu / change parameter
“CE” Back to the higher menu level or back to measurement
1
Measuring mode
Call parameter menu
Menu level 2
Menu level 3

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Fig. 5.1: Example of navigation in levels 1 and 2
There are four types of parameter access: D / S / M / I. The menu descriptions
below explain each type.
Parameter or information display only (D = display):
Button Explanation
“CE” or “ENTER” No change ³Next parameter
Parameter selection (S = select):
Button Explanation
“UP” Previous feature
“NEXT” Next feature
“ENTER” Stores new value ³Next parameter
“CE” No change ³Next parameter
Measuring mode
Call parameter
menu
Menu level 2 Menu level 3 Selection
Save
Fig. 5.2: Example - Parameter selection
Measurement function (M = measure):
Button Explanation
“ENTER” Stores new value ³Next parameter
“CE” No change ³Next parameter
This measurement function is only implemented in the Adjustment menu
(”AdJ ³MEAS”).
Parameter input (I = input):
Button Explanation
“UP” Next number 0 ³9 ³0 ...
“NEXT” Next digit position (from right to left)

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“ENTER” Stores new value ³Next parameter
“CE” No change ³Next parameter
21
2
1
1
kg
T
G/N +
NEXT
NEXT
ENTER
ENTER
21
NEXT
NEXT
21
2
1
CE
21
21
21
UP
UP
NEXT
21
21
ENTER
ENTER
NEXT
21
CE
CE
1
Measuring mode
Call parameter
menu
Menu level 1
Menu level 2
Menu level 3 Input
Scroll digit
Next digit
Save
Menu level 2Menu level 1
Fig. 5.3: Example – Parameter input (current input position flashes)

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5.4.2 Basic scale function, menu access selection and legal‐for‐trade
operation
This function can only be executed when the hidden pushbutton (for calling
the parameter menu) is pressed.
Access
level
Main
menu
level
1
Second
menu
level
2
Third
menu
level
1 2
Type Sub‐menu explanation
1 2 (flashing) = parameter input /
selection
0“ScALE
³
Basic scale functions
Funct” S Basic scale function selection:
StAnd – non‐automatic
scale/
FILL1 - Dosing function/
FILL2 - Tank weighing
/Fill 1 /
FILL3 - Tank weighing
/Fill 2 /
ACCES” SMenu access level selection: 0…4
LEGAL” SLegal‐for‐trade operation:
OFF / OIML / NTEP
See also OM, Chapter 12
Parameter access types: D – display only, S – individual item selection, I – parameter input; M – measurement
Funct parameter:
Standard (StAnd): non‐automatic scale (NAWI) with/without limit value
switches, counting scale
FILL1,2,3: Filling and dosing function
(see Chapter 20, Operating Manual, Part 1)
ACCES parameter:
The various menu levels have so‐called access levels. Access to change
parameters is defined with the “ScALE ³ACCES” parameter. The lowest
level is zero. This feature is used to define user access to the parameters.
The “ScALE ³ACCES” parameter is protected by the hidden pushbutton.
The first parameter description column shows the relevant access level of
each item in the main menu.
ACCES parameter Access levels
00 only
10 and 1
20 to 2
30 to 3
4All (standard factory setting)

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LEGAL parameter:
LEGAL setting Display, lower limit value Display, upper limit value
Not legal‐for‐trade -160 % 160 %
OIML -20d CAP + 9 d
NTEP -2 % 105 %
LEGAL setting Tare range, lower limit Tare range, upper limit
Not legal‐for‐trade -100 % 100 %
OIML, NTEP >0 100 %
The % figures relate to the nominal weighing range (“AdJ ³CAP” parameter)
Each time this parameter is changed, the legal‐for‐trade counter is incremen
ted. This is displayed in the Information sub‐menu.
5.4.3 Setting and adjusting the scale
This function can only be executed when the hidden pushbutton (for calling
the parameter menu) is pressed.
Access
level
Main
menu
level
1
Second
menu
level
2
Third
menu
level
1 2
Type Sub‐menu explanation
1 2 (flashing) = parameter input /
selection
4“AdJ ³Scale adjustment parameters
SEtUP ³
Unlt” S Unit selection:
OFF / g / kg / t / lbs
AZEro” S Zero on startup:
OFF / ±2 / 5 / 10 / 20
ZtrAc” S Automatic zero tracking:
OFF / ON (0.5 d/s)
StiLL” S Standstill monitoring:
±OFF / 0.5 / 1 / 2 / 5 d/s
rES” SIncrement:
1 / 2 / 5 / 10 / 20 / 50 d
Point” S Decimal point:
0 = xxxxx.
1 = xxxx.x
2 = xxx.xx
3 = xx.xxx
4 = x.xxxx
CAP” IMax. capacity (weighing range):
100…99999
rAnG1” I Changeover point for dual‐range
balance:
0…99999 of the nominal (rated)
value,
0 = Single‐range balance