HBM PW15PH Series User manual

Mounting Instructions | Montageanleitung |
Notice de montage
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PW15PH

Hottinger Baldwin Messtechnik GmbH
Im Tiefen See 45
D-64293 Darmstadt
Tel. [phone]
Fax [phone]
[email protected]
www.hbm.com
Mat.: 7-0101.0037
DVS: A03392_02_Y00_00 HBM: public
02.2020
EHottinger Baldwin Messtechnik GmbH.
Subject to modifications.
All product descriptions are for general information only.
They are not to be understood as a guarantee of quality or
durability.
Änderungen vorbehalten.
Alle Angaben beschreiben unsere Produkte in allgemeiner
Form. Sie stellen keine Beschaffenheits- oder Haltbarkeits
garantie dar.
Sous réserve de modifications.
Les caractéristiques indiquées ne décrivent nos produits
que sous une forme générale. Elles n'impliquent aucune
garantie de qualité ou de durablilité.

Mounting Instructions | Montageanleitung |
Notice de montage
English Deutsch Français
PW15PH

2A03392_02_Y00_00 HBM: public PW15PH
English
1 Safety instructions 3........................................
2 Markings used 7............................................
2.1 Markings used in this document 7..............................
2.2 Symbols on the device 8......................................
3 Application 9...............................................
4 Mechanical installation 10....................................
4.1 Mounting instructions 10.......................................
4.2 Load application 11...........................................
5 Electrical connection 12......................................
5.1 Connection in a six-wire configuration 12.........................
5.2 Connection in a four-wire configuration 13........................
5.3 Shortening the cable 13.......................................
5.4 Extending the cable 13........................................
5.5 Parallel connection 13.........................................
5.6 EMC protection 14............................................
6 Corrosion protection and maintenance 15.....................
7 Specifications 16............................................
8 Dimensions 17..............................................
9 Accessories 18..............................................

Safety instructions
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1 Safety instructions
Intended use
Load cells of the PW15PH…type series are designed for technical weighing
applications within the load limits detailed in the specifications. Any other use is
not the intended use.
The load cells may only be installed by qualified personnel in compliance with
the specifications and with the safety requirements and regulations of these
mounting instructions. It is also essential to observe the applicable legal and
safety regulations for the application concerned. The same applies to the use
of accessories.
Load cells are not intended for use as safety components. Please also refer to
the “Additional safety precautions” section. Proper and safe operation of the
load cells requires proper transportation, correct storage, siting and mounting,
and careful operation.
Load-carrying capacity limits
Comply with the data in the technical data sheets when using the load cells.
The respective specified maximum loads in particular must never be exceeded.
Do not exceed the values stated in the technical data sheets, for example, for
Slimit load
Slateral load limiting
Sbreaking loads
Stemperature limits
Slimits of electrical load-carrying capacity
Note that when several load cells are installed in a scale, there is not always an
even load distribution on the individual load cells.

Safety instructions
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Use as machine elements
The load cells can be used as machine elements. When used in this manner, it
must be noted that, to favor greater sensitivity, the load cell is not designed
with the safety factors usual in mechanical engineering. Please refer to the
“Load-carrying capacity limits” section and the specifications.
Accident prevention
The applicable accident prevention regulations from employers’ liability
insurance associations must be taken into account, even though the stated
load in the destructive range is well in excess of the full scale value.
Additional safety precautions
Load cells cannot (as passive transducers) implement any (safety-relevant)
cutoffs. This requires additional components and constructive measures, for
which the installer and operator of the plant is responsible.
In cases where a breakage or malfunction of the load cells would cause injury
to persons or damage to equipment, the user must take appropriate additional
safety measures that meet at least the requirements of applicable safety and
accident prevention regulations (e.g. automatic emergency shutdown, overload
protection, catch straps or chains, or other fall protection).
The electronic processor that processes the measurement signal should be
designed so that failure of the measurement signal cannot lead to secondary
failures.
General dangers of failing to follow the safety instructions
Load cells are state-of-the-art and reliable. Transducers can give rise to
residual dangers if they are mounted, installed, used and operated
inappropriately or by untrained personnel. Everyone involved with siting,
starting up, operating or repairing a load cell must have read and understood
the mounting instructions and in particular the technical safety instructions.
Load cells may be damaged or destroyed by improper use or non-compliance
with the mounting and operating manual, these safety instructions or any other
applicable safety regulations (safety and accident prevention regulations of
employers’ liability insurance associations) when handling the load cells. Load

Safety instructions
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cells can break, particularly if overloaded. The breakage of a load cell can also
cause damage to property or injury to persons in the vicinity of the load cell.
If load cells are not used according to their designated use, or if the safety
instructions or specifications in the mounting and operating manual are
ignored, it is also possible that the load cells may fail or malfunction, with the
result that persons or property may be affected (due to the loads acting on or
being monitored by the load cells).
The scope of supply and performance of the transducer covers only a small
area of weighing technology, as measurements with (resistive) strain gage
sensors presuppose the use of electronic signal conditioning. In addition,
equipment planners, installers and operators should plan, implement and
respond to the safety engineering considerations of the weighing technology in
such a way as to minimize residual dangers. Pertinent national and local
regulations must be complied with.
Conversions and modifications
The design or safety engineering of the transducer must not be modified with
out our express permission. Any modification shall exclude all liability on our
part for any damage resulting therefrom.
Resale
If the load cell is resold, these mounting instructions must be included with the
load cell.
Environmental protection, disposal
In accordance with national and local environmental protection, material
recovery and recycling regulations, old transducers that are no longer
serviceable must be disposed of separately from normal household waste.
If you require more information about disposal, please contact your local
authorities or the dealer from whom you purchased the product.

Safety instructions
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Qualified personnel
Qualified personnel means persons entrusted with installing, mounting, starting
up and operating the product, who possess the appropriate qualifications for
their function.
This includes people who meet at least one of the three following criteria:
1. Knowledge of the safety concepts of automation technology is a require
ment and as project personnel, you must be familiar with these concepts.
2. As automation plant operating personnel, you have been instructed how to
handle the machinery. You are familiar with the operation of the equipment
and technologies described in this documentation.
3. As commissioning engineers or service engineers, you have successfully
completed the training to repair the automation systems. You are also
authorized to operate, ground and mark circuits and equipment in
accordance with safety engineering standards.

Markings used
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2 Markings used
2.1 Markings used in this document
Important instructions for your safety are highlighted. Following these
instructions is essential in order to prevent accidents and damage to property.
Symbol Meaning
Note This marking draws your attention to a situation in
which failure to comply with safety requirements
could lead to property damage.
Important
This marking draws your attention to important
information about the product or about handling the
product.
Information
This marking draws your attention to information
about the product or about handling the product.
Emphasis
See …
Italics are used to emphasize and highlight text and
identify references to sections of the manual,
diagrams, or external documents and files.

Markings used
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2.2 Symbols on the device
CE mark
With the CE mark, the manufacturer guarantees that the
product complies with the requirements of the relevant
EC directives (the Declaration of Conformity can be
found on the HBM website HBM (www.hbm.com) under
HBMdoc).
Statutory waste disposal marking
In accordance with national and local environmental
protection and material recovery and recycling
regulations, old devices that can no longer be used must
be disposed of separately and not with normal household
garbage.
If you need more information about disposal, please
contact your local authorities or the dealer from whom
you purchased the product.

Application
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3 Application
PW15PH... single-point load cells are available in four maximum capacity
ranges from 10 kg to 100 kg. They are suitable for use in the food, packaging
and chemicals industries, and also in retail and agriculture. They are ideal for
use in conveyor, floor, shop and counter scales, as well as in filling and
production plants. The PW15PH... load cell is hermetically encapsulated and
has the maximum IP rating IP68/IP69K. It also features an M12 connector
plug. Connection cables in various versions and lengths are available as an
option. The load cell is exceptionally rugged and delivers stable results even in
extreme ambient conditions.

Mechanical installation
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4 Mechanical installation
4.1 Mounting instructions
When mounting the load cells, pay attention to the following:
SPlease handle load cells with care!
SLoad cells are precision sensors and so their achievable accuracy depends
greatly on their being mounted correctly!
SUse suitable hoisting gear for mounting the weighing device!
SDo not overload load cells even briefly (e.g. due to unevenly distributed
support loads)!
SWhen carrying out adjustment work that could endanger the load cells, use
supports (dummies) of equal height!
SAvoid lateral forces and torques.
SDepending on the construction, use anti-liftoff devices and limit stops if
necessary!
SProtect load cells against
- one-sided heat radiation
- the influences of subsequent welding work
- strong temperature variations!
STo prevent rapid wear, grease the force application part. Please take care
not to use too much grease, as this will cause the rubber ring of the cell to
stick (from maximum capacity >4.7 t)!
Notice
Load cells are precision measuring elements and need to be handled carefully.
Dropping or knocking the transducer may cause permanent damage. Make
sure that the transducer cannot be overloaded, including while it is being
mounted.

Mechanical installation
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4.2 Load application
Attach the load cells at the mounting holes and apply the load to the other end.
The table below contains the required screws and tightening torques:
Maximum capacities Thread Min. property class Tightening torque1)
10 …100kg M6 10.9 14 N⋅m
1) Recommendedvalue for the specified property class. Please note the information on screw
dimensions provided by the screw manufacturer.
Important
Load must not be applied to the side where the cable connection is located, as
this would cause a force shunt.
Mounting
= =
= =
Load application
Platform center
Spacing washer
Connector plug
Fig. 4.1 Installation

Electrical connection
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5 Electrical connection
The following can be connected for measurement signal conditioning:
SCarrier-frequency amplifiers
SDC voltage amplifiers
that are designed for strain gage measurement systems.
The load cells are supplied in the standard version with an 8-pin connector in a
six-wire configuration. The load cells are optionally available with different
cable lengths and with a hygienic design connection cable.
5.1 Connection in a six-wire configuration
Plug-in contact 1 = measurement signal (+)
Plug-in contact 6 = excitation voltage (-)
Plug-in contact 5 = sense lead (-)
Plug-in contact 7 = excitation voltage (+)
Plug-in contact 3 = sense lead (+)
Plug-in contact 8 = measurement signal (-)
2
3
4
5
6
7
1
8
Plug-in contact 2 = not in use
Plug-in contact 4 = not in use
Fig. 5.1 Connector pin assignment
With this connector pin assignment, the output voltage at the amplifier is
positive when the transducer is under load (see Fig. 4.1). You can find the pin
assignment for cables available as accessories in Section 9 on page 18.

Electrical connection
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5.2 Connection in a four-wire configuration
When transducers in a six-wire configuration are connected to amplifiers in a
four-wire configuration, the sense leads of the transducers must be connected
to the corresponding excitation voltage leads: Marking (+) with (+) and marking
(-) with (-), see Fig. 5.1. This measure also reduces the cable resistance of the
excitation voltage leads. However, there will be a voltage loss on the supply
leads due to the cable resistance that is still present and not compensated for
by the 6-wire configuration. A large part of this loss can be eliminated by a
calibration, however, the temperature-dependent part remains.
Important
Therefore, the TCSvalue stated for the transducer in the specifications does
not apply to the cable and transducer combination when connection is in a
four-wire configuration, in which case the cable percentage must be added.
5.3 Shortening the cable
If the transducer is connected to an amplifier in a six-wire configuration, you
can shorten the transducer cable if necessary with no adverse effect on
measurement accuracy.
5.4 Extending the cable
Use only shielded, low-capacitance measurement cables for extending the
cable, making sure there is a proper connection with minimal contact
resistance.
The cable of a six-wire transducer can be extended with a cable of the same
type.
5.5 Parallel connection
Only load cells with a compensated output (nominal (rated) sensitivity and out
put resistance) are suitable for parallel connection. This option is not available
with type PW15PH load cells.

Electrical connection
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5.6 EMC protection
Important
Load cells with shielded, round cables are EMC-tested in accordance with EC
directives and bear the CE mark. However, you must connect the shield of the
connection cable to the shielding housing of the electronics to ensure EMC
protection for the measurement chain.
Electrical and magnetic fields often induce interference voltages in the
measuring circuit. Therefore:
SUse only shielded, low-capacitance measurement cables (HBM cables fulfill
both conditions).
SDo not route measurement cables parallel to power lines or control circuits.
If this is unavoidable, protect the measurement cable, e.g. using rigid steel
conduits.
SAvoid stray fields from transformers, motors and contact switches.
SDo not ground the transducer, amplifier and display more than once.
SConnect all the devices in the measurement chain to the same protective
conductor.
Planning the shielding design
Due to the numerous application options and differing local constraints, we can
only provide you with general information on correct connection. The shielding
design suitable for your application must be planned locally by an appropriate
specialist. HBM load cells with shielded, round cables are EMC-tested in
accordance with EC directives and bear the CE mark.
Please note:
SConnect the whole surface of the connection cable shield to the shielding
housing of the electronics.
SIf using several load cells, connect the whole surface of the shields to the
junction box (grouping transducer signals, e.g. type VKK2 from HBM).
SFrom there, connect the whole surface of the measurement cable for the
electronics to the junction box and to the shielding housing of the
electronics.

Corrosion protection and maintenance
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6 Corrosion protection and maintenance
Protect load cells against chemicals that could attack the cable or the steel of
the housing.
Notice
Acids and all substances that release ions also attack stainless steels and their
weld seams.
The resulting corrosion could cause the transducer to fail. If this is the case,
you must provide appropriate means of protection.
The transducer is basically maintenance free.
Dust, dirt and other foreign matter must not be allowed to accumulate
sufficiently to divert some of the measuring force onto the housing, thus
distorting the measured value (force shunt).
Do not use hard or pointed objects to clean the transducer. The transducer
achieves an IP rating of IP68 (test conditions: 100 hours under 1 m water
column) and IP69K (water at high pressure, steam cleaning), as per
DIN EN 60529. The transducer is therefore suitable for wet cleaning. Despite
this, the transducer should be protected against the long-term effects of
moisture.

Specifications
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7 Specifications
Information
For more product information, visit www.hbm.com/de/pw

Dimensions
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8 Dimensions
Dimensions (in mm; 1mm=0.03937inches)
Type plate
S/N label
12
12
7-M6
12
19.1±0.1
100±0.2
19±0.1
6
19±0.1
150±0.2
25±0.3
40±0.15
M6x0.5
Cn=2mV/V Elim=15kgEmin=0kg
Vmin=0.5g
Emax=10kg
1−PW15PHC3/10KG−1
WEEKYEAR
TC11279
Connector plug

Accessories
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9 Accessories
Connection cable
Connection cable with M12 F connector, 8-pin, TPU IP67,
PUR cable sheath, 5m long
1-KAB168-5
Connection cable with M12 F connector, 8-pin, TPU IP67,
PUR cable sheath, 20m long
1-KAB168-20
Connection cable with M12 F male connector, 8-pin,
stainless steel IP68/IP69K, hygiene design, 3m long
1-KAB175-3-1
Connection cable with M12 F male connector, 8-pin,
stainless steel IP68/IP69K, hygiene design, 6m long
1-KAB175-6-1
Connection cable with M12 F male connector, 8-pin,
stainless steel IP68/IP69K, hygiene design, 12 m long
1-KAB175-12-1
For connection cable specifications, see separate data sheet B03643.
Pin assignment 1-KAB168
Color code Connection
White Measurement signal (+)
Red Measurement signal (-)
Blue Excitation voltage (+)
Pink Excitation voltage (-)
Green Sense lead (+)
Gray Sense lead (-)