Hoist Fitness CF Commercial Freeweight CF-3461-1 User manual

Fax
[phone]
[phone]
Customer Service
[phone]
RECORD SERIAL NUMBER HERE
CATALOG NUMBER LOT CODE
0410 - 001
OWNER'S MANUAL
Note: Both Serial Number and Model Number are Required when Ordering Parts
A
CF-3461-1-A
1-TIER DUMBBELL RACK
**WARNING!**
TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS
INJURY OR DEATH.

02
04
09
10
11
12
13
15
17
18
19
20
21
EXERCISE LOG......................................................................
OWNER'S MANUAL
PAGE 01 CF-3461-1-A ASSEMBLY
LIMITED WARRANTY............................................................
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PART LIST...............................................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
MAINTENANCE SCHEDULE.................................................
GENERAL MAINTENANCE INFORMATION........................
WEIGHT TRAINING TIPS.......................................................
CONTENTS

OWNER'S MANUAL
PAGE 02CF-3461-1-A ASSEMBLY
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
Two People
TOOLS REQUIRED
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
INSTRUCTIONS

OWNER'S MANUAL
PAGE 03 CF-3461-1-A ASSEMBLY
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***

OWNER'S MANUAL
PAGE 04
CF-3461-1-A ASSEMBLY
FRAME ASSEMBLY

15
10 13
1
13
15
13
1
6
2
10
3
13
NOTE:
- HAND TIGHTEN HARDWARE.
FRAME ASSEMBLY
PAGE 05
OWNER'S MANUAL
CF-3461-1-A ASSEMBLY

FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE.
OWNER'S MANUAL
CF-3461-1-A ASSEMBLY PAGE 06
13
27
13
25
24
15

(24) IS SECURELY FASTENED TO UPPER
TIER (2).
NOTE:
- WRENCH TIGHTEN HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
HAND TIGHTENED HARDWARE.
REPEAT ASSEMBLY FOR THE REMAINING
3 CENTER SADDLES SO CENTER BRACE
FRAME ASSEMBLY
PAGE 07
OWNER'S MANUAL
CF-3461-1-A ASSEMBLY
23
12
12
4
2
28
4
4
*
*
4
*
24
*

2
5
14
9
1
7
4
12
8
12
23
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR REMAINING
SADDLES (4).
CF-3461-1-A ASSEMBLY
OWNER'S MANUAL
PAGE 08

DECAL PLACEMENT
PAGE 09
OWNER'S MANUAL
CF-3461-1-A ASSEMBLY
21
18
19
21
20
16
17
26
20
19
18
22

DECAL REFERENCE
OWNER'S MANUAL
CF-3461-1-A ASSEMBLY PAGE 10
SERIAL # DECAL 021-0003341 021-0003347
021-0003008
021-0003135
021-0003627
021-0003221

PART LIST
CF-3461-1-A ASSEMBLY
OWNER'S MANUAL
PAGE 11
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 026-01X5223 SIDE FRAME ASSEMBLY 2
2 026-01X3209 UPPER TIER ASSEMBLY 1
3 026-01X3715 LOWER TIER ASSEMBLY 1
4 026-01PL2449 DUMBBELL SADDLE (THRU HOLE) 20
5 026-01M2276 END CAP DOMED 2
6 026-01P3552 SIDE PLATE 2
7 026-01PL2211-B RUBBER FOOT 4
8 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 16
9 011-0101034 3/8"-16UNC X 1.25" BHCS (WZ) 2
10 011-0102030 1/2"-13UNC X 5.25" HHB (WZ) 8
12 013-0402007 3/8" X 22mm FLAT WASHER (WZ) 40
13 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ) 20
14 013-0102020 3/8" SPLIT LOCK WASHER (WZ) 2
15 012-0304011 1/2"-13 UNC THIN NYLOCK NUT (WZ) 10
16 021-0003008 DECAL COMMERCIAL MAINTENANCE 1.50 X 6.69 1
17 021-0003135 DECAL WARNING 1.50" X 6.69" 1
18 021-0003221 DECAL HOIST 2.50" X 9.13" 2
19 021-0003627 DECAL HOIST 2.12" X 7.75" 2
20 021-0003347 DECAL 1,400 LB WEIGHT RATING FOR THIS TIER (1.63" X 1.63") 2
21 021-0003341 DECAL PINCH POINT 1.07" X 2.13" (HORIZONTAL) 2
22 SERIAL # DECAL DECAL SERIAL # 1.63" X 2.63" 1
23 012-0104008 3/8"-16 UNC THIN NYLOCK NUT (WZ) 20
24 026-01X3692 CENTER BRACE 1
25 026-01F0330 BACKING PLATE .188" 1
26 021-0003230 DECAL HOIST 1.63" X 5.93" 1
27 011-0407016 1/2"-13UNC X 3.00" HHB (WZ) 2
28 011-0101027 3/8"-16UNC X 1.50" BHCS (WZ) 4

SHCS = Socket Head Cap Screw
SHSS = Socket Head Shoulder Screw
BZ = Black Zinc
WZ = White Zinc
SS = Stainless Steel
HHB = Hex Head Bolt
FHCS = Flat Head Cap Screw
BHCS = Button Head Cap Screw
ABBREVIATIONS
PAGE 12
OWNER'S MANUAL
CF-3461-1-A ASSEMBLY

BOLT SIZING CHART
3 3/4"
PAGE 13
OWNER'S MANUAL
3 3/4"
CF-3461-1-A ASSEMBLY
5 1/4"4 1/4"
4 3/4"
5"
5 1/2"
4"
4 1/2"
4 3/4"
5"
5 1/2"
4"
4 1/2"
5 1/4"4 1/4"
5 1/4"
5"
5 1/2"
4 1/4"
4"
4 1/2"
4"
4 3/4"
3 1/4"2 1/4"
2 3/4"1 3/4"
1 1/4"
3"
3 1/2"2 1/2"
2 3/4"
3"
3 1/2"2 1/2"
3 1/4"2 1/4"
1 1/2"
1 3/4"
1"
1 1/2"
1"
1 1/4"
2"
2"
5/16" HHB
0"
0"
3/8" HHB
3 1/4"
3"
3 1/2"
2 1/4"
2 1/2"
3 1/4"2 1/4"
2 3/4"
1 1/2"
1"
1 1/4"
1 3/4"
1 1/4"
2"
3 1/2"2 1/2"
3"
1 1/2"
1" 2"
0"
1/2" HHB
0"
1/2" SHSS
2 3/4"1 3/4" 3 3/4"
3 3/4"

(CONTINUED)
3"
3/8" BHCS
1/4" HHB
0" 1"
1 1/4"
3/4"
1 1/2"
0"
1"
0"
1/2" FHCS
0"
3/8" FHCS
3/8" SHCS
1 3/4" 2 3/4"3/4"
1 1/4"
3/4"
0" 1"
2 1/4"
1 1/2"
2"
2 1/2"
1"
3/4"
3/4"
BOLT SIZING CHART
PAGE 14
OWNER'S MANUAL
CF-3461-1-A ASSEMBLY

SPACER
FLAT WASHER
SMALL, SAE, 27mm
1/2"
LOCK WASHER
013-0102018
1/2"
013-0102003
013-0002003
1/4"
FLAT WASHER
1/2"
SPACER
3/8" FENDER WASHER
013-0003002
PLASTIC 1 1/16"
026-01PL151
FLAT WASHER
LARGE, USS, 34mm
SMALL, SAE, 13mm
013-0102026
014-0018001
1/2" LONG
FENDER WASHER
013-0402005
3/8"
FLAT WASHER
3/8"
LOCK WASHER
1" SHIM WASHER
FLAT WASHER
SMALL, SAE, 21mm
013-0102020
3/8"
016-0009003
013-0102019
1/4"
LOCK WASHER
026-01M0238
2" ALUMINUM
FLATHEAD CAP
LARGE, USS, 25mm
013-0002004
013-0102028
3/8"
CURVED WASHER
013-0102004
22mm O.D.
1 1/16"
013-0003004
5/16"
FLAT WASHER
3/8"
FLAT WASHER
FENDER WASHER
LARGE, USS, 22mm
013-0402007
014-0018002
1" LONG
WASHER SIZING CHART
OWNER'S MANUAL
PAGE 15 CF-3461-1-A ASSEMBLY

FLANGED SPACER
FLATHEAD CAP
1 3/8" ALUMINUM
026-01M0600
.625" LONG
026-01M0211
1/4" LONG
FLANGED SPACER
026-01M0198
1/2" LONG
FLANGED SPACER
026-01M0760
1/2" LONG HEAVY
FLANGED SPACER
026-01M211T
1/4" LONG HEAVY
FLANGED SPACER
026-01M0532
11/16" LONG HEAVY
FLANGED SPACER
026-01M0551
1" LONG HEAVY
FLANGED SPACER
026-01M0788
.81" LONG HEAVY
FLANGED SPACER
026-01M0780
.65" LONG HEAVY
FLANGED SPACER
026-01M0761
1 11/16" LONG HEAVY
FLANGED SPACER
026-01M0789
.44" LONG HEAVY
FLANGED SPACER
026-01M0762
1 1/2" LONG HEAVY
FLANGED SPACER
026-01M0768
1 1/4" LONG HEAVY
FLANGED SPACER
026-01M0239
1 5/8" ALUMINUM
FLATHEAD CAP
026-01M0240
WASHER SIZING CHART
(CONTINUED)
OWNER'S MANUAL
PAGE 16CF-3461-1-A ASSEMBLY

Seat Sleeves, Turcite Bushings,
Guide Rods with a Teflon (PTFE)
Linear Bearing
Cables, Belts and Connecting Parts
Your equipment comes with a commercial maintenance decal.
MAINTENANCE
DAILY
DAILY
WEEKLY
WEEKLY
WEEKLY
For personal, in home use, please follow the home maintenance schedule listed above.
COMMERCIAL
MAINTENANCE
WEEKLY
WEEKLY
WEEKLY
3 MONTHS
3 MONTHS
DAILY
HOME
3 MONTHS
Clean & Lubricate;
based lubricant (Superlube)
Swivels, Weight Stack Pins
Clean;
Links, Pull Pins, Snap Locks,
ROUTINE
Inspect;
All Decals
Upholstery
Inspect;
Inspect;
Cables or Belts and their
tension
Inspect;
WEEKLY
MONTHLY
MONTHLY
YEARLY
6 MONTHS
6 MONTHS
3 MONTHS
3 MONTHS
3 MONTHS
YEARLY
3 YEARS
All Nuts and Bolts, Tighten if needed
MAINTENANCE SCHEDULE
YEARLY
Inspect;
Anti-Skid Surface
Clean and Wax;
All Glossy Finishes
Accessory Bars, and Handles
Inspect;
Repack with Grease;
Linear Bearings
Lubricate;
Replace;
LATEST DATE ENTRY
OWNER'S MANUAL
PAGE 17 CF-3461-1-A ASSEMBLY

GENERAL MAINTENANCE INFORMATION
etc.) into the inside of the bearing. Using your finger, press the grease into the ball-bearings and their tracks. repeat until the ball-bearing
HOIST FITNESS SYSTEMS
tracks are full of grease. Insert the shaft back into the bearing and wipe off excess grease.
Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins:
*Check all pieces for signs of visible wear or damage.
*Check springs in snap hooks and pull-pins for proper tension and alignment.
*If the spring sticks or has lost its rigidity, replace it immediately.
Upholstery:
*To ensure prolonged upholstery life and proper hygiene, all upholstered pads should be wiped down with a damp cloth after every workout.
*Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying. Avoid using any
abrasive cleaners or cleaners not intended for use on vinyl.
*Replace ripped or warn upholstery immediately.
*Keep sharp or pointed objects clear of all upholstery.
Decals:
*Inspect and familiarize yourself with any safety warnings or other user information posted on each decal.
Nuts and Bolts:
*Inspect all nuts and bolts for any loosening and tighten if needed.
*Go through a re-tightening sequence periodically to ensure that all hardware is tensioned proper.
Anti-Skid Surfaces:
*These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery.
Belts and Cables:
*Hoist uses only high quality belt, and mil-spec cables.
*Visually inspect the belts and cables for fraying, cracking, peeling or discoloration.
*While the machine is not in use, carefully run your fingers along the belt or cable to feel for thinning or bulging areas.
*Replace belts and cables immediately at the first signs of damage or wear. Do not use equipment until belts or cables have been replaced.
Belt and Cable Tension:
*Referring to the Owners Manual, when belts or cables are used check all bolts attachments to be sure they are properly attached.
*Check slack in cables and re-adjust cable tension if needed.
Seat Sleeves, Guide Rods:
*Wipe down adjusting tubes with a dust free rag before applying lubricant.
*Lubricate seat sleeves and Guide Rods with a Silicon or Teflon based lubricant spray.
Linear Bearings:
*Referring to the Owners Manual carefully disassemble the bearing from its housing and place a finger full of light grease (lithium, super lube,
PLEASE KEEP THIS FOR YOUR RECORDS
OWNER'S MANUAL
PAGE 18
CF-3461-1-A ASSEMBLY