Hoist Fitness CL-2406 User manual

Note: Both Serial Number and Model Number are Required when Ordering Parts
July 2000
OWNERS MANUAL
RECORD SERIAL NUMBER HERE
Customer Service
Fa x
[phone]
[phone]
[phone]
CL-2406
FITNESS SYSTEMS
R
HOIST

CONTENTS
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2406 Assembly
Page 1
INSTRUCTIONS (Step 1) .............................................................
FRAME ASSEMBLY (Step 2) ........................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG .......................................
DECAL REFERENCE ...................................................................
GENERAL MAINTENANCE .........................................................
LIMITED WARRANTY ..................................................................
2
4
23
24
25
26
27
29
31
33
39
42

ASSEMBLY
INSTRUCTIONS
INSTRUCTIONS
Page - 22406 Assembly
Standard Allen Wrench Set
(3/32” - 5/16”)
Crescent Wrench
Rubber Mallet
Tape Measure
Step 1
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for continue on to Step 2.
When ordering use the part number and description from the
catalog.
FITNESS SYSTEMS
R
HOIST

FITNESS SYSTEMS
R
HOIST
2406 Assembly
Page 3
ASSEMBLY
INSTRUCTIONS

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Page - 42406 Assembly
Step 2
FITNESS SYSTEMS
R
HOIST

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2a
FITNESS SYSTEMS
R
HOIST
1 - Seated Assembly
2 - Weight Cage
3 - Rubber Foot Pad
4 - 2”x 4” End Caps
6 - Shaft
(VH)
(1/2”Dia. x 1.240 LG.)
Part Descriptions
A - 1/2”-13 x 1 1/2” Button Head Screw
B - 5/16”-18 x 2” Button Head Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
AM - 5/16” Flat Washer
CA - Plug Bumper
CG - Insert 1/2”
CP - Insert 3/8”
CQ - 3/4” Oilite
(White Zinc)
(White Zinc)
(Black Zinc)
(White Zinc)
(White Zinc)
Hardware Descriptions
2406 Assembly
Page 5
( ) Insert (CG) and (CP) into (1) and (2). Attach
(1) to (2). Then insert (6) into (1). Next attach (CA) and (4) to the rear
of (1). bolts only, they will be tightened later. Lift machine
to position (3).
Factory Installation
Hand tighten

ASSEMBLY
INSTRUCTIONS
Page - 62406 Assembly
FITNESS SYSTEMS
R
HOIST
2
4
1
AA
3
AB
AB
AA
CP
3
AM
A
B
6
CA
3
3
A
AA
AB
FACTORY INSTALL 4 THREADED
INSERTS (CG) TO WEIGHT CAGE.
A
AA
AB
A
4
B
AM
CQ
CQ

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
In this step, you will attach (30) and (7) to (8). Mount (CB) to (1) and (8)
before attaching (9) and (8) to the bottom of (1). Next attach (5), (11), (44),
(CH), and (10) to (1). bolts only, they will be tightened later.Hand Tighten
Step 2b
1 - Seat Assembly
5 - Shaft
7 - 2”x 4” End Cap
8 - Back Adjuster Assembly
9 - Shaft
10 - Back Adjuster Assembly
11 - Pull Pin
30 - Adjustable Plate
44 - Pull Pin to Chain Link Connector
(1/2”Dia. x 1.240 LG.)
(HH)
(3/4”Dia. x 4 27/32)
(Long)
Part Descriptions
D - 3/8”-16 x 1/2” Flat Head Cap Screw
E - 3/8”-16 x 3/4” Flat Head Cap Screw
S - 5/16”-18 x 1 1/4” Button Head Screw
U - 5/16”-18 x 4 1/2” Hex Head Screw
AE - 3/8” Flat Washer
AM - 5/16” Flat Washer
BD - 5/16” Lock Nut
CB - Gas Spring
CH - Master Chain Link
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
Hardware Descriptions
FITNESS SYSTEMS
R
HOIST
2406 Assembly
Page 7

ASSEMBLY
INSTRUCTIONS
Page - 82406 Assembly
FITNESS SYSTEMS
R
HOIST
CH
E
7
E
8
30
U
E
*DETAIL OF SHOCK INSTALLATION
ROTATED 180 FOR CLARITY
*DETAIL OF SHOCK INSTALLATION
ROTATED 180 FOR CLARITY
BD
AM
CB
(GRIND TO FLUSH)(GRIND TO FLUSH)
11
5
1
BD
S
AM
AM
10
9
44
E
D
44

FRAME ASSEMBLY
In this step, you will need to install (14) and (13) to both (15) and (16).
Next insert (CC) into (15), (16) and (21). Now align (15) with (1), securing it
with (17) and (CJ). Next attach the (45) to (21). Next align (16) and (21) to (1),
securing them with (17) and (CJ). Attach (5), (20), (18), (44), and (CH) to (16).
Next attach (41) and (40) to both (15) and (16). Finish off the assembly by
attaching (19) to (21) and (CK) to (1). all bolts.Wrench tighten
Step 2c
1 - Seat Assembly
5 - Shaft
13 - 2”x 2” End Cap
14 - End Cap Plug
15 - Left Inner Thigh Assembly
16 - Right Inner Thigh Assembly
17 - Arm Axle
18 - Pull Pin
19 - Cam Stopper
20 - Adjuster Handle Assembly
21 - ROM/CAM Assembly
40 - Quick Release Cable Locks
41 - Arm Cable
44 - Pull Pin to Chain Link Connector
45 - Adjustable Plate
(1/2”Dia. X 1.938” LG.)
(3/4”Dia. X 19.16” LG.)
(Short)
Part Descriptions
E - 3/8”-16 x 3/4” Flat Head Cap Screw
G - 1/2”-13 x 1” Flat Head Cap Screw
Q - 1/4”-20 x 1” Flat Head Cap Screw
BA - 1/4” Lock Nut (
CC - Bearing
CH - Master Chain Link
CJ - 3/4” Retaining Ring
CK - Adjustable Stop
CR - Delrin Stop (Long)
CS - 4 3/4” LG Knurled Sleeves
(White Zinc)
(White Zinc)
(White Zinc)
White Zinc)
Hardware Descriptions
Page - 9 2406 Assembly
FITNESS SYSTEMS
R
HOIST
ASSEMBLY
INSTRUCTIONS

ASSEMBLY
INSTRUCTIONS
Page - 102406 Assembly
FITNESS SYSTEMS
R
HOIST
1
15
13
CC
CC
17
CK
40
13
5
19
17 CJ
45
CC
CJ
Q
CC
44
E
13
CC
17
CK
40
13
17
CC
CC
14
16
20
CH
18
CC
DETAIL OF CABLE SET-UPDETAIL OF CABLE SET-UP
41
4040
41
Quick Release Cable Lock Assembly
Step 1 Step 2 Step 3
14
CCCC
BA
G
21
14
E
40G
40CR
14
CS
CS
CS
14
CS
14

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2d
In this step, start by pressing (29) into (2). Place a (28) over the two
holes in the bottom of (2). Now slide (31) into the holes. Slide (27) and
the (26) onto (31). Make sure (26) and (27) and (31) are sitting level, then
fasten the top of each (31) to (2). Next attach (23) to (22). Secure (22) to
(26), slide on (24) and attach another (23) to the (2). Attach bigger end of
the (CL) to (22), and the other end to (25). Then bolts.Wrench tighten
FITNESS SYSTEMS
R
HOIST
2 - Weight Cage
22 - Center RH (BRK) Assembly
23 - Add On Rods
24 - 5lbs. Add On Weight
25 - Weight Selector Pin
26 - 20lbs. Steel Weight Plate
27 - 20lbs. Intermediate Weight Plates
28 - Weight Bumper
29 - Guide Rod Bushing
31 - Guide Rods
Part Descriptions
F - 3/8”-16 x 1” Button Head Screw
H - 3/8”-16 x 1” Button Head Screw
J - 3/8”-16 x 2 3/4” Button Head Screw
K - 5/16”-18 x 1” Button Head Screw
AE - 3/8” Flat Washer
AF - 3/8” Lock Washer
AG - 5/16” Flat Washer
AH - 5/16” Lock Washer
CD - Top Weight Roll Pin
CE - Guide Bearing
CF - Guide Bearing
CL - Selector Pin Lanyard
(White Zinc)
(Black Zinc)
(White Zinc)
(Black Zinc)
(White Zinc)
(White Zinc)
(Black Zinc)
(Black Zinc)
(Tall)
(Short)
AJ - 3/8” Split Washer
AK - 3/8” Lock Washer
AL - 3/8” Flat Washer
(White Zinc)
(Black Zinc)
(Black Zinc)
Hardware Descriptions
2406 Assembly
Page 11

ASSEMBLY
INSTRUCTIONS
2406 Assembly Page - 12
FITNESS SYSTEMS
R
HOIST
HA-1
AL
AK
23
24
22
26
31
28
25
27
CL
AJ
29
AH
K
28
2
F
AF
AE
23
J
FOR ASSEMBLY SEE A-1
CF
CE
AG
CD
FOR ASSEMBLY INSTRUCTION
SEE PAGE 22
AE

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
1 - Seat Assembly
21 - ROM/CAM Assembly
46 - Clamp
47 - Pulley Bracket
48 - Cam Belt 37”x 15/16”x 1/8”
50 - U-Bracket
Part Descriptions
M - 3/8”-16 x 3/4” Button Head Screw
N - 1/4”-20 x 1 1/4” Socket Head Screw
J - 3/8”-16 x 2 3/4” Button Head Screw
AD - 1/4” Flat Washer
AE - 3/8” Flat Washer
AF - 3/8” Lock Washer
BA - 1/4” Lock Nut
CM - 3 1/4” Pulley
CN - 3 1/4” Pulley
(White Zinc)
(Black Zinc)
(White Zinc)
(Black Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(Non-Threaded)
Hardware Descriptions
2406 Assembly
Page 13
FRAME ASSEMBLY
Step 2e
In this step, attach (CN) and the (50) to the (1). Now assemble (CM)
and (47). Next you will need to secure (48) to (21) by sandwiching
between two (46’s),insure smooth side of (48) is facing (21). Now secure
the other end of (48) to the rear of (47) in similar fashion. Then
bolts including all previously hand tightened bolts
Wrench
tighten .

ASSEMBLY
INSTRUCTIONS
2406 Assembly Page - 14
FITNESS SYSTEMS
R
HOIST
MAF
47
1
AD
46
BA
M
AE
AF
J
AE
CN
CM
AE
50
FOR ASSEMBLY SEE B-2
48
BA
21
AD
46
N
N
FOR ASSEMBLY SEE B-1 B-2
B-1
CABLE ROUTING DETAILCABLE ROUTING DETAIL

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
In this step, you will attach (CM) to the top and bottom of (2). Next
attach one end of (51) using Detail B-2 as a guide. Thread (51) through
its path and secure the other end by sandwiching between two (46’s) and
insure (51)’s smooth side is facing (CM). bolts.Wrench tighten
1 - Seat Assembly
2 - Weight Cage
26 - 20lbs. Steel Top Weight Plate
46 - Clamp
47 - Pulley Bracket
51 - Cam Belt 90”x 15/16”x 1/8”
54 - Belt Retainer Shaft
55 - 1 5/8”x 2 1/16” LG. Tube
Part Descriptions
M - 3/8”-16 x 3/4” Button Head Screw
N - 1/4”-20 x 1 1/4” Socket Head Screw
R - 1/4”-20 x 1 1/4” Socket Head Screw
AC - 1/4” Flat Washer
AD - 1/4” Flat Washer
AE - 3/8” Flat Washer
AF - 3/8” Lock Washer
BA - 1/4” Lock Nut
CM - 3 1/4” Pulley
(White Zinc)
(Black Zinc)
(Black Zinc)
(White Zinc)
(Black Zinc)
(White Zinc)
(Black Zinc)
(White Zinc)
Hardware Descriptions
2406 Assembly
Page 15
FRAME ASSEMBLY
Step 2f

ASSEMBLY
INSTRUCTIONS
2406 Assembly Page - 16
FITNESS SYSTEMS
R
HOIST
CM
MAF
AE
AF
BC
CM
AD
51
BA
26
AF
47
N
AE AF M
46
M
FOR ASSEMBLY SEE B-3
AE
AC
R
AC
R
54
55
M
AE CM
2
CABLE ROUTING DETAILCABLE ROUTING DETAIL
FIGURE 1FIGURE 1 FIGURE 3FIGURE 3FIGURE 2FIGURE 2
B-3

In this step, you will attach (32) to (8) and (33) to (1). Next attach
(34) and (35) to (15). Then attach (37) and (36) to (16). Next slide (43),
(52), (42) or (57) onto the handles located on (1) and secure. Slide (43),
(53), (42) or (57) onto (20) and secure. Attach (56) to (49).
bolts.
Wrench
tighten
1 - Seat Assembly
8 - Back Adjuster Assembly
10 - Back Adjuster Assembly
15 - Left Inner Thigh Assembly
16 - Right Inner Thigh Assembly
20 - Adjuster Handle Assembly
32 - Back Upholstery Assembly
33 - Seat Upholstery Assembly
34 - Left Knee Upholstery
35 - Left Knee Backing
36 - Right Knee Backing
37 - Right Knee Upholstery
38 - Rubber Grip
42 - Aluminum End Cap
43 - Aluminum Ring
49 - 6.50 x 20 Foot Plate
52 - Rubber Grip
53 - Rubber Grip
56 - Rubberized Non-Skid
57 - Aluminum End Cap
(5 1/2” LG.)
(11 9/16” LG.)
(4” LG.)
(4” x 18”)
(Red)
Part Descriptions
L - 5/16”-18 x 3” Button Head Screw
S - 5/16”-18 x 1 1/4” Button Head Screw
T - 10-32 x 1/8 Set Screw
V - 3/8”-16 x 1” Flat Head Cap Screw
AM - 5/16” Flat Washer
AN - 5/16” Lock Washer
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
(White Zinc)
Hardware Descriptions
FRAME ASSEMBLY
Step 2g
FITNESS SYSTEMS
R
HOIST
2406 Assembly
Page 17

ASSEMBLY
INSTRUCTIONS
2406 Assembly Page - 18
FITNESS SYSTEMS
R
HOIST
S
37
36
L
32
AM
AN
AN
S
S
AM
35
34
33
15
AM
AM
1
52
43
43
38
57
T
T
53
57
T
T
42
52
43
43
T
8
42
16
20
10
T
1
V
56
49

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2 - Weight Cage
39 - Standard Shield
Part Descriptions
A - 1/2”x 1 1/2” Button Head Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
CG - Insert 1/2”
Hardware Descriptions
2406 Assembly
Page 19
FRAME ASSEMBLY
Step 2h
( Factory Installation) insert (CG) into (2). Then attach (39) to (2).
bolts.Wrench tighten