Hoist Fitness CL2061 User manual

CL2061
Note: Both Serial Number and Model Number are Required when Ordering Parts
March 2000
OWNERS MANUAL
RECORD SERIAL NUMBER HERE
Customer Service
Fa x
[phone]
[phone]
[phone]
FITNESS SYSTEMS
R
HOIST

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2061 Assembly
CONTENTS
INSTRUCTIONS (Step 1)
FRAME ASSEMBLY (Step 2)
PRE-ASSEMBLED PARTS (Step 3)
PARTS LISTING
HARDWARE LISTING
BOLT SIZING CHART
WASHER SIZING CHART
WEIGHT RATIOS
WEIGHT TRAINING TIPS
WEIGHT TRAINING EXERCISE LOG
DECAL REFERENCE
GENERAL MAINTENANCE
LIMITED WARRANTY
2
4
21
23
24
25
26
27
29
31
33
35
37
Page - 1

ASSEMBLY
INSTRUCTIONS
INSTRUCTIONS
Page - 22061 Assembly
Standard Allen Wrench Set
(3/32” - 5/16”)
Crescent Wrench
Rubber Mallet
Tape Measure
Step 1
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.
When ordering use the part number and description from the
catalog.
FITNESS SYSTEMS
R
HOIST

FITNESS SYSTEMS
R
HOIST
2061Assembly
Page - 3

ASSEMBLY
INSTRUCTIONS
Page - 42061Assembly
FITNESS SYSTEMS
R
HOIST
FRAME ASSEMBLY
Step 2

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2a
FITNESS SYSTEMS
R
HOIST
1 - Frame Assembly
2 - Front Support Left
3 - Front Support Right
4 - Rear Support Assembly
5 - Rubber Foot Pad
Part Descriptions
A - 1/2”-13 x 1 1/2” Button Head Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
(White Zinc)
(White Zinc)
(White Zinc)
Hardware Descriptions
2061Assembly
Page 5
In this step attach (2), (3), and (4) to (1). Wrench tighten bolts. Lift
machine to position (5).

ASSEMBLY
INSTRUCTIONS
Page - 62061Assembly
FITNESS SYSTEMS
R
HOIST
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
AA
A
4
5
AB
AA
5
5
2
1
??
A
AB
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
AB
AB
AA
AA
5
A
A
3
AB
AA
??
?
5
??

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2b
FITNESS SYSTEMS
R
HOIST
1 - Frame Assembly
6 - Handle Assembly Right
7 - Handle Assembly Left
8 - Top Pulley Mount Assembly
Part Descriptions
A - 1/2”-13 x 1 1/2” Button Head Screw
B - 1/2”-13 x 3” Button Head Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
BA - 1/2” Lock Nut
(White Zinc)
(White Zinc)
(White Zinc)
Hardware Descriptions
2061Assembly
Page 7
Attach (6), (7), and (8) to (1). Wrench tighten bolts.

ASSEMBLY
INSTRUCTIONS
Page - 82061Assembly
FITNESS SYSTEMS
R
HOIST
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
AA
AB
AA
AB
A
A
?
7
??
??
??
??
AA
A
BA
AB
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
8
AB
??
AB
B
??
??
??
??
??
AB
AB
6
AA
A
1

ASSEMBLY
INSTRUCTIONS
FRAME ASSEMBLY
Step 2c
FITNESS SYSTEMS
R
HOIST
1 - Frame Assembly
9 - Guide Rod
10 - Weight Bumper
11 - 20 LB. Intermediate Weight
12 - 8.6 LB Aluminum Weight
13 - Center RH (BRK) Assembly
14 - Add on Rod
15 - Cable Pulley Weight Mount Assembly
16-5LBCast Add on Weight
17 - Weight Selector Pin
Part Descriptions
C - 3/8”-16 x 3 1/2” Button Head Screw
D - 5/16”-18 x 1” Button Head Screw
E - 3/8”-16 x 1” Button Head Screw
F - 3/8”-16 x 1” Button Head Screw
AC - 3/8” Split Washer
AD - 3/8” Flat Washer
AE - 5/16” Lock Washer
AF - 5/16” Flat Washer
AG - 3/8” Flat Washer
AH - 3/8” Lock Washer
AJ - 3/8” Lock Washer
AK - 5/8” Nylon Washer
BB - Serrated Hex Nut
CA - Guide Bearing (Short)
CB - Guide Bearing (Tall)
CC - Selector Pin Lanyard
Hardware Descriptions
2061Assembly
Page 9
In this step, start by pressing (CB) and (CA) into (12), insuring (CB)
is pressed in the same side as (14) is mounted to (13). Place (9) over the
two holes in the bottom of (1). Now slide (9) into the holes. Slide (11)
and (12) onto (9). Make sure (12), (11), and (9) are sitting level, then
fasten the top of each (9) to (1). Next attach (14) to (13). Secure (13) to
(12), slide on (16) and attach another (14) to (1). Attach bigger end of the
(CC) to (13), and the other end to (17). Then bolts.Wrench tighten

ASSEMBLY
INSTRUCTIONS
Page - 102061Assembly
FITNESS SYSTEMS
R
HOIST
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
?
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
????
??
??
??
??
???
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
?
??
??
??
??
F
?
AE
AF
10
E
11
14
AE
AF
AD
CA
13 15
D
AK
?
14
?
AD
9
CB
AD
?
AJ
?
9
AG
10
AH
?
C
16
?
?
AC
AC
?
C
?
See detail B for
assembly instructions
See detail Bfor
assembly instructions
See detail A for
assembly instructions
See detail Afor
assembly instructions
Detail ADetail A
Detail BDetail B
BB
AK
12
1
17
CC

FRAME ASSEMBLY
Step 2d
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2061 Assembly
Page - 11
FRAME ASSEMBLY
Continue assembling the CL2061 by sliding (19) into (18) and
attaching (18) to (20). Next attach (21) to (20) and slide (20) on (23).
Secure (23 to (8) and (1). .Wrench tighten bolts
18 - Sliding Pulley Mount
19 - Shaft
20 - Pulley Mount
21 - Pulley Mount Adjustment Lever
22 - Plastic Block
23 - Pulley Mount Adjuster Bar
24 - Latch Pin
Part Descriptions
A-1/2”-13x1½Button Head Screw
F - 3/8”-16 x 1 Button Head Screw
G-1/2”-13x5HexHead Bolt
H - 1/2”-13 x 1 Flat Head Allen Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
AD - 3/8” Flat Washer
AJ - 3/8” Lock Washer
CD - C-Clip
CE - Century Spring 3894
Hardware Descriptions

ASSEMBLY
INSTRUCTIONS
Page - 122061Assembly
FITNESS SYSTEMS
R
HOIST
??
??
??
??
??
??
??
??
CE
24
F
21 AJ
F
AD
18
AD
20
1
8
19
AJ
??
AA
23
AB
AA
AB
H
22
CD
G
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
?? ????
??
??
??
??
22 H
A
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
?
??
??
??
??
?
?
?
?
?
?
?
?
?
?

ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2061 Assembly
Page - 13
Step 2e
CABLE INSTALLATION
J - 3/8”-16 x 2” Button
AC - 3/8” Split Washer
AD - 3/8” Flat Washer
CF - 3 1/2” Pulley
CG - 4 1/2” Pulley
CH - Snap Link Dia. 5/16” x 2 3/4” L
26 - Hi-Lo Pulley Cable
Hardware Descriptions
Part Descriptions

ASSEMBLY
INSTRUCTIONS
Page - 14
2061Assembly
FITNESS SYSTEMS
R
HOIST
J
AD
CG
J
AD
AD
?
CF
??
??
CG
J
??
AD
CG
??
??
??
??
??
AD
CG
AC
AC
AC
AD
AC
AD
JAD
AC
CH
CG
AD
AD
J
AD
CG
AD
J
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
?
??
??
??
??
?
?
?
?
?
?
?
?
?
?
AD
AD
J
CG
CG
AC
????
??
??
??
??
????
??
??
??
??
????
??
??
??
??
??
26
26 Warning - Cable Bolt must be threaded
a minimum of 1/2” into the Weight Plate
Stem with Jam Nut tightened securely to
ensure proper connection.
NOTE:
CAUTION!
Springs must
be in place at
cable ends or
cable failure
and risk of
injury may
occur.
NOTE:
CAUTION!
Flange Nut must
be in place to
jam-lock pulley
and keep it from
twisting after
proper cable
tensioning has
been performed.
311 5/8”

Adjustments may need to be made during the first few session of use. Refer to the chart above
for the points where adjustments to the cable tension may be made. The maintenance chart below
should be followed to ensure that your equipment remains safe to use and continues to operate
smoothly.
(To be performed monthly)
If plastic casing is cracked or cables are frayed, the cables should be replaced. Check all cable
bolts and cable attachments to be sure they are properly attached. Check slack in cables and readjust
cable tension if needed.
Tighten bolts as needed. Replace worn bushings. Inspect pull pin knobs to be sure
they are screwed on tightly.
(I.E. Lat bars, curl bars, etc.) Lube every 300 hours.
Wipe clean with a dust free rag. Lube once a month with Super Lube (Teflon lubricant).
DO NOT USE OILTO LUBRICATE HOIST EQUIPMENT!
MAINTENANCE
CABLES:
MOVING PARTS:
ROTATING PARTS:
GUIDE RODS:
ASSEMBLY
Cable adjustments
MANUAL
FITNESS SYSTEMS
R
HOIST
Page - 15
FINE TUNING
Loosen jam nut and thread bolt
in/out to give the cable proper
tension. Re-tighten jam nut.
2061 Assembly

Page - 16
2061Assembly
FITNESS SYSTEMS
R
HOIST
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
?? ????
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
?
??
??
??
??
?
?
?
?
?
?
?
?
?
?

Step 2f
ASSEMBLY
INSTRUCTIONS
FITNESS SYSTEMS
R
HOIST
2061 Assembly
Page - 17
SHEILD ASSEMBLY
Secure (25) to (1). .Wrench tighten bolts
1 - Frame Assembly
25 - Sheild
Part Descriptions
A-1/2”-13x1½Button Head Screw
AA - 1/2” Lock Washer
AB - 1/2” Flat Washer
Hardware Descriptions

ASSEMBLY
INSTRUCTIONS
Page - 18
2061Assembly
FITNESS SYSTEMS
R
HOIST
??
??
??
??
??
??
??
??
AA
A
??
??
??
??
??
??
??
??
A
AB
??
AB
AA
25
1
??
??
??
?? ????
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
??
?
??
??
??
??
?
?
?
?
?
?
?
?
?
?

2061 AssemblyPage-19
FITNESS SYSTEMS
R
HOIST
FRAME ASSEMBLY
Step 2g
ASSEMBLY
INSTRUCTIONS
12 - 8.6lb. Steel Top Plate
27 - Stem
Part Descriptions
CW - 7/16” x 3” Roll Pin
Hardware Descriptions
Slide (27) up into (12) and secure with (CW).