Hoist Fitness RPL-5101 User manual

CATALOG NUMBER
OWNER'S MANUAL
RECORD SERIAL NUMBER HERE
Fax
[phone]
[phone]
[phone]
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
0208 - 001
PLATE LOADED SEATED DIP
RPL-5101
**WARNING!**
TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS
INJURY OR DEATH.

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OWNER'S MANUAL
PAGE 01 RPL-5101 ASSEMBLY
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
MACHINE ADJUSTMENT......................................................
PRE-ASSEMBLY....................................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PART LIST...............................................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
MAINTENANCE SCHEDULE.................................................
GENERAL MAINTENANCE INFORMATION........................
WEIGHT TRAINING TIPS.......................................................
EXERCISE LOG......................................................................
LIMITED WARRANTY............................................................
CONTENTS

OWNER'S MANUAL
PAGE 02
RPL-5101 ASSEMBLY
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
2 People
TOOLS REQUIRED
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
INSTRUCTIONS

***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
OWNER'S MANUAL
PAGE 03 RPL-5101 ASSEMBLY

OWNER'S MANUAL
PAGE 04
RPL-5101 ASSEMBLY
FRAME ASSEMBLY

- HAND TIGHTEN HARDWARE.
NOTE:
FRAME ASSEMBLY
OWNER'S MANUAL
PAGE 05 RPL-5101 ASSEMBLY
47
56
80
46
3
47
72
56
56
72
11
2
23
14

- WRENCH TIGHTEN HARDWARE.
NOTE:
FRAME ASSEMBLY
RPL-5101 ASSEMBLY
OWNER'S MANUAL
PAGE 06
60
55
18
28
11
13
55
71
79
45
69
58
55
15

3
80
56
35 56
74
11
56
74
56
73
56
12
56
80
56
34
2
80
- HAND TIGHTEN HARDWARE.
NOTE:
REMOVED FOR CLARITY.
FRAME ASSEMBLY
- SOME PARTS MAY HAVE BEEN
OWNER'S MANUAL
PAGE 07 RPL-5101 ASSEMBLY

REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
HAND TIGHTENED HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
- WRENCH TIGHTEN HARDWARE.
FOR (10) TO PIVOT FREELY.
THEN LOOSEN NUT JUST ENOUGH
- WRENCH TIGHTEN HARDWARE (77)
NOTE:
RPL-5101 ASSEMBLY
OWNER'S MANUAL
PAGE 08
36
10
56
80
56
77
12
56
76
56
80

THEN LOOSEN NUT JUST ENOUGH
- WRENCH TIGHTEN HARDWARE (77, 78)
NOTE:
REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
FOR (17) TO PIVOT FREELY.
OWNER'S MANUAL
PAGE 09 RPL-5101 ASSEMBLY
77
78
56
56
80
17
41
36
10
18
56

REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
FOR (16) TO PIVOT FREELY.
THEN LOOSEN NUT JUST ENOUGH
- WRENCH TIGHTEN HARDWARE (77)
NOTE:
RPL-5101 ASSEMBLY
OWNER'S MANUAL
PAGE 10
38
56
56
80
16
10
77
12

THEN LOOSEN NUT JUST ENOUGH
FOR (9, 16) TO PIVOT FREELY.
- WRENCH TIGHTEN HARDWARE (73, 77)
NOTE:
REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
OWNER'S MANUAL
PAGE 11 RPL-5101 ASSEMBLY
73
9
16
77
56
56
80
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36
80
56
56
11

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55
8
55
55
79
55
79
67
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54
4
19
*
*
*
*
*
*
*
*
*
*
7
*
REPEAT ASSEMBLY FOR OPPOSITE SIDE.
REMOVED FOR CLARITY.
FRAME ASSEMBLY
- SOME PARTS MAY HAVE BEEN
- WRENCH TIGHTEN HARDWARE.
NOTE:
RPL-5101 ASSEMBLY
OWNER'S MANUAL
PAGE 12
9
7
BE SURE TO ORIENT PULL-PIN
ASSEMBLY (7) AS SHOWN TO ENSURE
PROPER MACHINE FUNCTION.

NOTE:
REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
- WRENCH TIGHTEN HARDWARE.
OWNER'S MANUAL
PAGE 13 RPL-5101 ASSEMBLY
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63
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43

REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
- WRENCH TIGHTEN HARDWARE.
NOTE:
RPL-5101 ASSEMBLY
OWNER'S MANUAL
PAGE 14
9
67
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55
67
58
55
43

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42
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33
63
21
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
FRAME ASSEMBLY
- WRENCH TIGHTEN HARDWARE.
NOTE:
OWNER'S MANUAL
PAGE 15 RPL-5101 ASSEMBLY

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67
58
55
55
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67
9
REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
FRAME ASSEMBLY
- WRENCH TIGHTEN HARDWARE.
NOTE:
RPL-5101 ASSEMBLY
OWNER'S MANUAL
PAGE 16

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40
58
3
70
55
2
REMOVED FOR CLARITY.
FRAME ASSEMBLY
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
NOTE:
PAGE 17 RPL-5101 ASSEMBLY
OWNER'S MANUAL

61
1
3
53
57
2
REMOVED FOR CLARITY.
FRAME ASSEMBLY
- SOME PARTS MAY HAVE BEEN
HAND TIGHTENED HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
- WRENCH TIGHTEN HARDWARE.
NOTE:
OWNER'S MANUAL
RPL-5101 ASSEMBLY PAGE 18
*IMPORTANT*
NOW THAT THE RPL-5101 IS COMPLETELY ASSEMBLED TAKE TIME TO
ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT,
IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME
AND RETIGHTEN BOLTS.

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11
DETAIL B
MACHINE ADJUSTMENT
OWNER'S MANUAL
PAGE 19 RPL-5101 ASSEMBLY
MAJOR ADJUSTMENT:
ADJUST HEIGHT OF LIMITING STOP ASSEMBLY (14) SO
THAT IT IS IN CONTACT WITH THE DUAL HOLE BUMPER
(51), AS SHOWN IN DETAIL A. ONCE LIMITING STOP IS
PROPERLY ADJUSTED, WRENCH TIGHTENJAM NUT (23).
BE SURE THE BOTTOM DUAL HOLE BUMPER (51) OF
THE LIFT ARM ASSEMBLY REMAINS IN CONTACT
WITH BASE FRAME ASSEMBLY (11), AS SHOWN IN
DETAIL B.
51
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23
DETAIL A