Honeywell Home R8182H User manual

INSTALLATION INSTRUCTIONS
69-0599-03
R8182D,H Combination
Protectorelay™ Primary Control
and Aquastat® Controller
APPLICATION
The R8182D,H Controllers combine a Protectorelay™
Primary Control and an Aquastat® Controller for use
in oil-fired, hydronic heating systems. The Aquastat
Controller provides high and low limit protection,
circulator control, and minimum water temperature
control for tankless domestic hot water service.
The Protectorelay Primary Control provides control of
a line voltage, intermittent ignition oil burner when
used with a C554A Cadmium Sulfide Flame Detector
and a 24V thermostat.
The auxiliary ZC and ZR terminals provide zone
control through an R845A Switching Relay. Each
additional zone requires a separate 24V thermostat
and an R845A Relay.
The R8182D,H also provide zone control using zone
valves. Each additional zone requires a separate 24V
thermostat and a V8043 or V8044 Zone Valve. The
R8182D,H can be converted to provide only the high-
limit to replace an R8182B,E or only the limit and
circulator function to replace of the R8182C,F.
The R8182D mounts directly on the boiler. The
R8182H mounts on a 4 by 4 in. junction box and has a
5 ft. (1.5m) capillary that allows a remote sensor
location.
The R8182D includes
• Bag of heat-conductive compound for better heat
transfer.
• High- and low-limit setting stops.
•Onewirenut.
To order an immersion well or a well adapter, see form
68-0440, Wells and Fittings for Temperature
Controllers, for part numbers and descriptions.
INSTALLATION
WARNING
Explosion Hazard.
Can cause severe injury, death or property
damage.
Use this product only in systems with a
pressure relief valve.
When Installing this Product…
1. Read these instructions carefully. Failure to fol-
low them could damage product or cause a haz-
ardous condition.
2. Check the ratings given in these instructions
and on the product to be sure product is suit-
able for your application.
3. Be sure the installer is a trained, experienced
service technician.
4. After completing installation, use these instruc-
tions to check product operation.
WARNING
Electrical Shock Hazard and Explosion
Hazard.
Can cause severe injury, death or equipment
damage.
1. Disconnect the power supply before
beginning installation to prevent electrical
shock or equipment damage.
2. Be sure that combustion chamber is clear of
oil or oil vapor before starting burner.
3. Be sure that the ambient temperature at the
element does not exceed 250°F (121°C).
IMPORTANT
Be sure that the sensing bulb fits snugly
inside the immersion well and that the
sensing bulb rests against the bottom of the
immersion well. If the sensing bulb does not
fit snugly inside the immersion well, use the
heat-conductive compound as described
below. See Fig. 3.
Mounting the R8182D
See Fig. 1 for R8182D installation dimensions and
Fig. 4 for an internal view of the R8182D.
If existing immersion well does not fit the R8182D
immersion well clamp, use a 124904 Immersion Well
Adapter, ordered separately from form 68-0040.
1. Disconnect power supply.
2. Drain all water from boiler.
3. Fasten R8182D immersion well clamp to flange
on immersion well adapter. See Fig. 3.
4. Place adapter on capillary tube.
5. Put adapter end into hole in controller case and
tighten clamp screw.

R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT®CONTROLLER
69-0599—03 2
6. Insert sensing bulb into the immersion well and,
if necessary, bend capillary tubing to hold sens-
ing bulb against bottom of immersion well.
NOTE: Do not make sharp bends in capillary tubing.
In models with an adjustable tubing length,
pull the extra tubing out of the controller
case.
7. If necessary, apply heat-conductive compound
into the immersion well.
a. Fold plastic bag of heat-conductive com-
pound lengthwise and twist it gently.
b. Cut off end of plastic bag and work open end
of bag all the way into immersion well.
c. Slowly pull bag out of immersion well while
squeezing it firmly to distribute compound.
8. Wipe off any excess heat-conductive compound
and tighten set screw against adapter.
If the existing immersion well is not usable, remove the
existing immersion well and order a new one using
form 68-0040.
1. Disconnect power supply.
2. Drain all water from boiler.
3. Install the new immersion well by threading it
into the threaded hole.
4. Loosen the immersion well clamp screw. See Fig.
3.
5. Insert sensing bulb into the immersion well and,
if necessary, bend capillary tubing to hold sens-
ing bulb against bottom of immersion well.
NOTE: Do not make sharp turns while bending the
capillary tubing. In models with an adjustable
tubing length, pull the extra tubing out of the
controller case.
6. If necessary, apply heat-conductive compound
into immersion well.
a. Fold plastic bag of heat-conductive com-
pound lengthwise and twist it gently.
b. Cut off end of plastic bag and work open end
of bag all the way into immersion well.
c. Slowly pull bag out of immersion well while
squeezing firmly to distribute compound.
7. Be sure immersion well fits hole in controller
case.
8. Position immersion well clamp snugly over
immersion well flange. Tighten clamp screw
securely.
9. Refill boiler and check for water leakage.
Mounting the R8182H
See Fig. 2 for R8182H installation dimensions and Fig.
5 for an internal view of R8182H.
1. Disconnect power supply.
2. Drain all water from boiler.
3. Most boilers are equipped with a tapping that
allows horizontal mounting of immersion well
where average temperature boiler water circu-
lates freely. If no tapping is provided, prepare
one.
4. Install immersion well or compression fitting
(ordered separately) by threading into tapped
hole.
5. Loosen screw holding hinged backplate to
controller case and swing backplate away from
case.
6. Screw backplate to 4 by 4 inch junction box.
Fig. 1. R8182D installation dimensions in in. (mm).
Fig. 2. R8182H installation dimensions in in. (mm).
7. Insert sensing bulb into immersion well and, if
necessary, bend capillary tubing to hold sensing
bulb against bottom of immersion well.
NOTE: Do not make sharp turns while bending the
capillary tubing. In models with an adjustable
tubing length, pull the extra tubing out of the
controller case.
8. If necessary, apply heat-conductive compound
into the immersion well.
M4517
1 VERTICAL MOUNT SHOWN.
1
5-1/4 (133) 3-1/4 (83)
7-1/8
(181)
3-9/16
(91)
3/16
(5)
1-5/16
(33)
2-7/16
(62)
KNOCKOUTS
FOR 1/2 IN.
(13 MM)
CONDUIT (5)
VERTICAL
MOUNT
ONLY
HORIZONTIAL
MOUNT ONLY
M4518
1 SIDE MOUNTED HINGE SHOWN.
1
5-1/4 (133) 3-7/16 (87)
7-1/8
(181)
3-7/16
(87)
1/2 (13) 3-3/8 (86)
7/8
(22)
KNOCKOUTS
FOR 1/2 IN. (13 MM)
CONDUIT (5)

R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT®CONTROLLER
3 69-0599—03
a. Fold plastic bag of heat-conductive com-
pound lengthwise and twist it gently.
b. Cut off end of plastic bag and work open end
of bag all the way into the immersion well.
c. Slowly pull bag out of the immersion well
while squeezing it firmly to distribute com-
pound.
9. Tighten the immersion well screw over brass col-
lar.
10. After wiring, swing control case against back-
plate and refasten it with screw.
11. Refill the boiler and check for water leakage.
WIRING
IMPORTANT
• Use Underwriters Laboratories Inc. listed
connectors when making external circuit
connections to the orange and white line
votage burner and ignition leadwires of the
R8182H.
• Terminals on the R8182 are approved for
copper wire only.
Fig. 3. Positioning the sensing bulb in the immersion well.
Fig. 4. Internal view of R8182D. Fig. 5. Internal view of R8182H.
WARNING
Electrical Shock Hazard.
Can cause severe injury, death or equipment
damage.
Disconnect power supply before wiring to
prevent electrical shock or equipment damage.
CONTROLLER
CASE
IMMERSION
WELL CLAMP
ADAPTER
IMMERSION
WELL SPUD
BOILER
OLD IMMERSION
WELL ASSEMBLY
BACK OF
CONTROLLER
CASE
IMMERSION
WELL CLAMP
SCREW
ADAPTER
SENSING
BULB
HEAT-CONDUCTIVE COMPOUND
SETSCREW
CAPILLARY
TUBE
(C)
IMMERSION
WELL CLAMP
IMMERSION
WELL CLAMP SCREW
SHORT TUBE
FITS IN CENTRAL
RECESS OF ADAPTER
BEND THE CAPILLARY TUBE TO HOLD THE SENSING BULB IN GOOD
THERMAL CONTACT WITH THE IMMERSION WELL AT POINTS (A) AND (B).
ASSURE THAT CAPILLARY TUBE FITS FREELY IN THE ADAPTER SO THE
TENSION OF THE CAPILLARY TUBE AT POINT (C) HOLDS THE SENSING
BULB IN GOOD THERMAL CONTACT WITH THE IMMERSION WELL AT POINT (D).
M8830
1
1
2
2
(D)
(B)
(A)
M4524
SAFETY SWITCH
RESET BUTTON
DIFFERENTIAL
SETTING
CIRCULATOR
RELAY (1K)
LOW LIMIT
SETTING
HIGH LIMIT
SETTING
VOLTAGE BARRIER
BURNER MOTOR
AND IGNITION
RELAY (2K)
TRANSFORMER
FOR THERMOSTAT
CIRCUIT
TRANSFORMER FOR
CAD CELL CIRCUIT
CAD CELL
LEADS (YELLOW)
M4525
SAFETY SWITCH
RESET BUTTON
DIFFERENTIAL
SETTING
CIRCULATOR
RELAY (1K)
LOW LIMIT
SETTING
HIGH LIMIT
SETTING
VOLTAGE BARRIER
BURNER MOTOR
AND IGNITION
RELAY (2K)
GROUNDING SCREW
TRANSFORMER
FOR THERMOSTAT
CIRCUIT
TRANSFORMER FOR
CAD CELL CIRCUIT

R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT®CONTROLLER
69-0599—03 4
All wiring must comply with local codes, regulations,
and ordinances.
Follow the wiring instructions furnished by the
appliance manufacturer, if available, or see Fig. 6
through 9. For wiring multiple zoning systems, see Fig.
8 and 9.
The R8182 is equipped with special wiring terminals.
Wires can be wrapped around the terminal screw or
inserted from side.
Method 1
1. Strip 7/16 in. of insulation
from wire end.
2. Wrap wire 3/4 of distance
around screw as shown.
3. Using a standard, flat-head
screwdriver, tighten screw
until wire is snugly contacting
screw and contact plate.
4. Tighten screw an additional half turn.
Method 2
1. Strip 5/16 in. of insulation
from wire end.
2. Insert wire beneath screw as
shown.
3. Follow steps 3 and 4 in
Method 1.
NOTE: Do not use a push-type
ratchet screwdriver.
The TRADELINE® R8182D,H can be converted to
replace an R8182B,C,E,F or a White Rodgers 6C92-2
or 6C92-3. When replacing a White Rodgers model,
the immersion well must also be replaced. See Fig.5
for Aquastat limit connections necessary for each
R8182D,H conversion.
To release the wires from the R8182, insert a
screwdriver into the rectangular hole adjacent to the
wire, push inward to release the locking-grip on the
wire, and pull the wire out of the terminal hole.
To reinsert the wire into a new terminal hole, simply
push the wire into the new slot.
Fig. 6. Converting R8182D,H to replace other controls.
M8843
M4516A
M4526
USING THE TRADELINE® R8182D
TO REPLACE R8182F:
1. REMOVE BLUE WIRE FROM
THIS TERMINAL AND INSULATE
END TO PREVENT CONTACT.
2. REMOVE OTHER BLUE WIRE
FROM THIS TERMINAL AND
CONNECT AS SHOWN BELOW.
3. CONNECT CIRCULATOR TO
ZC AND C2.
USING THE TRADELINE® R8182D
TO REPLACE R8182B,E OR
WHITE RODGERS 6C92:
1. REMOVE WHITE ABD BLACK
LEADS FROM THEIR TERMINAL
AND CONNECT WITH A
SODDERLESS CONNECTOR.
TO USE TRADELINE® R8182H
TO REPLACE R8182J:
1. REMOVE RED AND WHITE
LEADS FROM THEIR TERMINALS
AND CONNECT WITH A
SOLDERLESS CONNECTOR.
COMPLETED WIRING
TO REPLACE
R8182B,E AND
WHITE RODGERS 6C92
COMPLETED
WIRING TO
REPLACE
R8182C,F L
O
H
I
BLUE WHITE
BLACK
YELLOW
L
O
H
I
BLUEBLUE
BLACK
OR RED
YELLOW

R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT®CONTROLLER
5 69-0599—03
Fig. 7. Internal schematic and wiring diagram for
R8182D.
Fig. 8. R8182H internal schematic and wiring
diagram.
OPERATION
R8182D wired for R8182B,E
Replacement or R8182H wired
for R8182J Replacement
When the R8182D or H is wired to exclude the low limit
circulator switches, the burner and circulator operate
whenever the thermostat calls for heat. On a call for
heat from the thermostat, 1K relay pulls in to start the
circulator. Then 1K2 closes and the 2K relay is
energized, which causes the burner to ignite by
closing the 2K1 contact. If the burner ignites and the
cad cell sees flame, the safety switch heater is
bypassed. When the thermostat is satisfied, the burner
and circulator are shut off.
With this hookup, the circulator operates whenever the
thermostat calls for heat (even if high limit is open).
R8182D wired for R8182C,F
Replacement
When the R8182D is wired to exclude the low limit
function, the circulator is connected between the ZC
and C2 terminals. The burner operates on a call for
heat and the circulator operates whenever R-W is
made.
M4519
L1
(HOT)
L2
1
3
4
2
1
2
3
4
120 VAC POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
WHEN THE BLACK AND WHITE WIRES ON THE TRADELINE® R8182D
AQUASTAT® CONTROLLER ASSEMBLY ARE DISCONNECTED FROM
THE CIRCULATOR SWITCH AND ARE INTERCONNECTED, LOW LIMIT
AND CIRCULATOR CONTROL ARE BYPASSED. CIRCULATOR
OPERATES WITHY THEROMSTAT ONLY.
TO REPLACE R8182C,F, REMOVE BLUE WIRE AND INSULATE END.
DISCONNECT THE THE OTHER BLUE WIRE AT 4 AND WIRE TO B
AT 3. WHEN CIRCULATOR IS CONNECTED BETWEEN ZC AND C2,
LOW LIMIT FUNCTION IS REMOVED AND CIRCULATOR OPERATES
WITH CIRCULATOR CONTROL (R TO W) ONLY.
CONTROL CASE MUST BE CONNECTED TO EARTH GROUND.
USE GROUNDING SCREW PROVIDED.
24 VOLT
THERMOSTAT
B2
C2
C1
ZR
ZC
B1R
B
HIGH LIMIT
1K1
2K2
2K1
B
RW
LOW
LIMIT
1K
2
1
G
T T F F
R8182D
2K
BILATERAL
SWITCH
CIRCULATOR
C554A
R2
C1
S.SW
CONTACTS
SAFETY
SWITCH
HEATER
TRIAC
R1
TO WATER
CIRCULATOR
TO OIL
BURNER
AND
IGNITION
BLUE
BLUE
WHITE
3
4
BLACK
1K2
M4520
L1
(HOT)
L2
1
1120 VAC POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
24 VOLT
THERMOSTAT
C1
C2
ZR
ZC
R
B
HIGH LIMIT
1K1
2K2
2K1
1K2
B
RW
LOW
LIMIT
1K
2
1
T T
R8182H
2K
BILATERAL
SWITCH
CIRCULATOR
C554A
R2
C1
S.SW
CONTACTS
SAFETY
SWITCH
HEATER
TRIAC
R1
TO WATER
CIRCULATOR
TO OIL
BURNER
AND
IGNITION
WHITE
ORANGE
YELLOW
YELLOW

R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT®CONTROLLER
69-0599—03 6
Fig. 9. R8182D and R845A in typical multiple
circulator zoning application.
R8182D,H (triple-function)
A call for heat by the thermostat pulls in 1K and 2K
relays to turn on the burner, and the safety switch
starts to heat. If the burner ignites within 45 seconds,
the cad cell sees the flame and the safety switch
heater is bypassed. The burner operates until the call
for heat is satisfied. The circulator operates when relay
1K pulls in only if R to W in the Aquastat¨ controller is
made.
When R to B (low limit) is made by a drop in water
temperature, it acts as a call for heat, pulling in relay
2K to turn on the burner. Circulator cannot operate.
Multizone Control
In all multizone applications, a call for heat in any zone
energizes the safety switch circuit and relay 2K pulls
in. If burner ignites within the safety switch timing, the
cad cell sees the flame and the safety switch heater is
bypassed.
In all multizone applications, the low-limit control in
the Aquastat¨ controller acts independently to turn on
the main burner on a drop in water temperature. When
R to B (low- limit) is made, relay 2K pulls in to turn on
the main burner, the same as for single zone
applications.
Zone Circulator Control with
R8182D,H
The relay for each zone is connected to the Aquastat
Controller through terminals ZC and ZR. The R845
relay and thermostat for each zone can energize the
zone circulator through ZC only if R to W in the
Aquastat controller is made. If R to B (high-limit) is
made, the zone thermostat energizes the burner
through ZR.
Zone Valve Control with
R8182D,H
The valve for each zone is connected to the Aquastat
controller by wiring end switches on the zone valve to
T-T on the R8182D,H. On a call for heat from any zone,
the R8182D,H operates the same as in a single zone
application.
STARTUP AND CHECKOUT
WARNING
Explosion Hazard.
Can cause severe injury, death or equipment
damage.
Use this product only in systems with a pressure
relief valve.
Because heating systems differ, the correct
temperature setting for one system may not be correct
for another. Follow the boiler manufacture
recommendations for proper selection of settings. See
Fig. 11
.High-Limit Setting
The high-limit opens and turns off the burner when
the water temperature reaches the setpoint. The high-
limit automatically resets after the water temperature
drops past the setpoint and through the 10°F (6°C)
differential.
Set the indicator at the desired shutoff temperature.
Low-Limit /Circulator Setting
On a temperature rise, with the adjustable differential
at the minimum setting of 10°F (6°C), the burner
circuit
(R-B) breaks and the circulator circuit (R-W) makes at
the low- limit setpoint. See Fig. 11. On a temperature
drop of 10°F (6°C) below the setpoint, the R-B circuit
makes and the R-W circuit breaks.
At any differential setting greater than 10°F (6°C), the
R-B make temperature and R-W break temperature
remains the same—control setting minus 10°F (6°C).
The R-B break and R-W make temperature are the
setpoint temperature plus the difference between the
differential setting and 10°F (6°C).
EXAMPLE: Setpoint of 140°F (60°C), differential set at
25°F (14°C). On a temperature rise, R-B breaks and R-
W makes at 155°F (70°C). On a temperature fall, R-B
makes and R-W breaks at 130°F (54°C).
L1
(HOT)
L2 1
1
2
3
4
5
555
333
4
2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
PROTECTION AS REQUIRED.
R8182H AND J HAVE WHITE AND ORANGE LEADWIRES FOR OIL
BURNER AND IGNITION CONNECTIONS.
RED LEADWIRES PROVIDED ONLY ON MODLES WITH END SWITCH.
CHOOSE AT72, AT87, OR AT88 TRANSFORMER TO MATCH
MAXIMUM SYSTEM LOAD.
USE V8043 OR V8044 ZONE VALVES WITH AUXILIARY END
SWITCH ONLY.
L1 L2
T
T
B1
B2
C1 C2
CIRCULATOR
RED
RED
RED
RED
RED
RED
YELLOW YELLOW YELLOW YELLOW YELLOW
YELLOW
24 VOLT
THERMOSTAT
24 VOLT
THERMOSTAT
24 VOLT
THERMOSTAT
TO OIL
BURNER
AND
IGNITION
M4522

R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT®CONTROLLER
7 69-0599—03
Set low-limit indicator at the minimum temperature
recommended for domestic hot water supply. This
setting must be at least 20°F (11°C) below high-limit
setting to prevent one switch from locking out the
other.
Set differential the desired number of degrees.
Fig. 10. R8182D,H in typical zone system using zone valves.
Fig. 11. R8182D,H Aquastat limit switching.
Setting Stops
IMPORTANT
Once the setting stops are in place, they can-
not be replaced. If they must be removed, cut
them off with cutters—do not twist off.
Part no. 126580 Setting Stops can be installed on the
low- and high-limit adjusting knobs to prevent turning
the knobs beyond a predetermined point. To install the
setting stops, proceed as follows:
1. On low-limit knob, turn knob to setting that is to
be established as the limit.
2. Place setting stop over knob so that arm of
setting stop (after stop is pressed into place)
strikes projection A and prevents turning of knob
beyond chosen limit setting (Fig. 11).
3. Press setting stop tightly onto knob so its inner
teeth securely engage knob.
4. Turn knob back and forth several times to make
sure stop functions properly.
5. Repeat steps 1 through 4 for high-limit knob.
After settings are made, replace the cover.
M4521
L1
(HOT)
L2
1
5
4
6
3
2
1
2
4
3
6
5
120 VAC POWER SUPPLY. PROVIDE DISCONNECT
MEANS AND OVERLOAD PROTECTION AS REQUIRED.
THERMOSTAT HEAT ANTICIPATOR SETTING, 0.2 AMP FOR R8182D.
THERMOSTAT HEAT ANTICIPATOR SETTING, 0.4 AMP FOR R845A.
CONTROL CASE MUST BE CONNECTED TO EARTH
GROUND. USE GROUNDING SCREW PROVIDED.
R8182E,H,J CONNECTIONS FROM ZC AND ZR ARE IDENTICAL
FOR MULTIPLE CIRULATOR ZONING APPLICAITON.
EACH ADDITIONAL ZONE REQUIRES A SEPARATE,
FIELD-ADDED 24V THERMOSTAT AND R845 RELAY.
24 VOLT
THERMOSTAT
B2
C2
C1
ZR
ZC
B1R
B
HIGH LIMIT
1K1
1K2
2K1
1K
1K1 1K2 B
RW
LOW
LIMIT
1K
2
1
G
T T F F
R8182D
2K
2K2
BILATERAL
SWITCH
CIRCULATOR
C554A
R2
C1
S.SW
CONTACTS
SAFETY
SWITCH
HEATER
TRIAC
R1
TO WATER
CIRCULATOR
TO OIL
BURNER
AND
IGNITION
BLUE
2
1
T
T5 3
6 4
ZONE 2
THERMOSTAT R845A
SWITCHING
RELAY ZONE 2
ZONE 2
CIRCULATOR
TO ADDITIONAL
ZONES 3, 4, ETC.
LOW LIMIT
AND
CIRCULATOR
SETTING
HIGH LIMIT
SETTING
SWITCH BREAKS ON
TEMPERATURE RISE.
BURNER TURNS OFF.
CIRCULATOR OPERATES
ON A CALL FOR HEAT.
SWITCH MAKES ON
TEMPERATURE FALL.
BURNER OPERATES ON A
CALL FOR HEAT.
SWITCH MAKES R-W
AND BREAKS R-B ON
TEMPERATURE RISE.
SWITCH MAKES R-B AND
BREAKS R-W ON
TEMPERATURE FALL.
BURNER IS ON TO
MAINTAIN MINIMUM
WATER TEMPERATURE.
CIRCULATOR IS OFF.
M1523
SWITCH MAKES R-W
AND BREAKS R-B ON
TEMPERATURE RISE.
WHEN WATER REACHES PROPER TEMPERATURE, THE BURNER
SHUTS OFF OR THE CIRCULATOR PUMP STARTS (WHEN CALLING
FOR HEAT).
1
1

R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT®CONTROLLER
This product is manufactured by Resideo Technologies, Inc., Golden Valley, MN, 1-800-633-3991
©2019 Resideo Technologies, Inc. The Honeywell Home trademark is used under license from Honeywell International Inc. All rights reserved.
www.resideo.com
Resideo Inc., 1985 Douglas Drive North,
Golden Valley, MN 55422
69-0599—03 M.S. Rev. 03-19 | Printed in United States
Fig. 12. Setting stop in position to restrict low limit
setting to 180°F (82°C) or lower.
Startup
WARNING
Explosion Hazard.
Can cause severe injury, death or property
damage.
Be sure combustion chamber is free of oil or
vapor.
1. Push red reset button and release.
2. Open hand valve on oil supply line.
3. Set thermostat to call for heat.
4. Close line switch; burner will start.
5. Under normal conditions, burner operates until
thermostat is satisfied or line switch is opened.
Make certain the system operates as described in the
OPERATION section. Use the following procedure to
verify that the Protectorelayª control is controlling
properly.
Flame Failure Check
Shut off the oil supply hand valve while the burner is
on. After 45 seconds, the safety switch locks out, the
motor stops, and the oil valve closes. Allow five
minutes for the burner to cool, then manually reset
the safety switch.
Ignition Failure Check
Test by closing the oil supply while the burner is off.
Run through the starting procedure, but do not open
the oil supply line hand valve. The safety switch locks
out as in flame failure. Then turn the oil back on, and
reset the safety switch.
Power Failure Check
Turn off the power supply while the burner is on.
When the burner goes out, restore power and the
burner will restart.
NOTE: If operation is not as described, see cover
insert for additional information and check
the wiring.
Aquastat Replacement
The Aquastat controller section of the Protectorelay
control is field replaceable. When ordering a
replacement assembly, specify the complete model
number of the R8182.
To replace the Aquastat Controller:
1. Disconnect power supply.
2. Note position of connecting wires.
3. Remove fastening screws and wires.
4. Remove Aquastat controller and install new
assembly.
200
160
140
180
SETTING STOP
STOP ARM
SETTING
PROJECTION "A"
KNOB SET AT 140 F (60 C)
M4523
1
1
SCALE MARKINGS IN FAHRENHEIT ONLY.
120