Honeywell M6410A Operation manual

PRODUCT DATA
Put Bar Code Here
63-2612-05
M6410A, M7410F Actuators;
V5862A, V5863A Valves
67.5 LB (300N) NON-SPRING RETURN ACTUATORS
AND 1, 1-1/4, 1-1/2 INCH NPT CARTRIDGE GLOBE VALVES
APPLICATION
M6410A and M7410F Series 3000 Non-Spring Return Valve
Actuators provide floating or modulating control of V5862A
and V5863A Series 3000 Cartridge Globe Valves.
The actuators are used in electronic temperature control
systems, which use hot and/or cold water (with glycol up to
50 percent) as the controlled medium in variable air volume
(VAV) terminal units, fan-coil units, small reheaters and
recoolers.
FEATURES
• Small size allows installation in limited space.
• Long stroke allows wider range of control.
Actuators
• Low power consumption.
• Synchronous motor.
• No mounting tools required.
• Low-maintenance plastic housing.
• Conduit connector standard.
• No separate linkage required.
• M6410A provides 3-position floating control without
proportional feedback.
• M7410F receives 0 to 10 Vdc or 2 to 10 Vdc input
signal, selectable at the site.
• M7410F includes direct/reverse acting switch.
• Especially suitable for Excel®Controller or Individual
Room Controller (IRC) System.
• Internal valve position indicator.
• Magnetic coupling for torque limitation independent of
voltage supply, and self-adjustment of close-off port.
• Ready-to-wire connecting cable.
Valves
• V5862A is a two-way female NPT valve.
• V5863A is a three-way female NPT mixing valve.
• Pressure-balanced plug.
• Soft valve seat provides low leakage rate.
• Valve inserts are changeable with the insert
replacement tool.
• Threaded plastic cover allows manual operation.
• Brass body and stainless steel stem.

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES
63-2612—05 2
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
SPECIFICATIONS
IMPORTANT
The specifications given in this publication do not
include normal manufacturing tolerances. Therefore,
an individual unit may not exactly match the listed
specifications. Also, this product is tested and
calibrated under closely controlled conditions and
some minor differences in performance can be
expected if those conditions are changed.
Models:
M6410A: Non-Spring Return Valve Actuator. Provides floating
control of the V5862A and V5863A Valves.
M7410F: Non-Spring Return Valve Actuator. Provides
modulating control of V5862A and V5863A Valves.
V5862A: Two-way NPT Valves.
V5863A: Three-way NPT Mixing Valves.
CAUTION
Equipment Damage Hazard.
Installing a high-force (67.5 lb [300 N]) actuator on
1/2 or 3/4 in. valve can damage the valve beyond
repair.
Use only Series 1000 (40.5 lb [180 N]) actuators with
the smaller (1/2 in. and 3/4 in.) valves.
IMPORTANT
— A low-force (40.5 lb [180 N]) actuator installed on a
valve larger than 3/4 in. cannot operate the valve.
— Install high-force actuators (67.5 lb) only on large
valves (1 in., 1-1/4 in., 1-1/2 in.).
Dimensions:
Valves: See Fig. 1.
Actuators: See Fig. 2.
Control Modes:
M6410A: Floating.
M7410F: Modulating.
Ambient Ratings:
Operating Temperature Range: 32° to 122°F (0° to 50°C).
Storage Temperature Range: -40° to 158°F (-40° to 70°C).
Humidity Range: 5 to 95% RH (noncondensing).
Electrical Ratings:
Input Power: 24 Vac, +10/-30 percent, 50/60 Hz.
Power Consumption:
M6410A: 0.7 VA.
M7410F: 1.4 VA.
Input Signal (M7410F): Modulating (adjustable) 0 to 10V,
2 to 10V, 0.1 mA.
Input Impedance (M7410F): 100K ohms.
Mounting: Actuator screws onto valve body.
Connections: 4.9 ft (1.5m) cable.
Weight:
M6410A: 5 oz (0.15 kg).
M7410F: 5.6 oz (0.16 kg).
Stroke: 1/4 in. (6.5 mm).
Running Time:
At 50 Hz: 150 seconds.
At 60 Hz: 125 seconds.
Stem Force: 67.5 lb (300 N).
Suitable Medium: Water with maximum 50% glycol.
Controlled Water Temperature: 36° to 230°F (2° to 110°C).
Rangeability:
Two-way Valve: 50:1.
Three-way Valve: 50:1 for controlled port (A to AB).
Flow Characteristic: Linear.
Valve Cv Rating: See Table 1.
NOTE: To determine the capacity index (Cv) needed for
your application, use the following formula: Cv =
gallons per minute divided by the square root of
the pressure drop across the valve when the
valve is fully open.
Body Material: Brass.
Stem and Plug Assembly:
Stem: Stainless steel.
Plug: Brass.

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES
363-2612—05
Actuator Required:
M6410A: Non-Spring Return Valve Actuator (3-position
floating).
M7410F: 0 to 10 Vdc or 2 to 10 Vdc Electronic Actuator.
Valve inserts are provided as spare parts. See Table 2.
Leakage Rate: ≤0.05% of Cv.
Valve Close-off Ratings: See Table 1.
Approvals (Actuators): Underwriters Laboratories Inc. listed
for plenum use (UL94-5V).
Accessories and Replacement Parts:
WV3000R Insert Replacement Tool, for replacing cartridge
insert.
Table 1. Valve Close-off Ratings.
Table 2. Valve Insert Replacement Parts.
Fig. 1. Dimensions of V5862A and V5863A in in. (mm).
Fig. 2. Non-Spring Return Actuator (M6410, M7410)
dimensions in in. (mm).
Pipe Size in
in. (mm) Cv
Close-off Rating (psi)
Two-way Three-way
1 (25) 5.5 232 232
7.8
11
1-1/4 (32) 18 174 174
1-1/2 (38) 25 145 145
Diameter (in.) For Valve Cv Part Number
Tw o - Wa y
1 V5862A3003 5.5 0903827
V5862A3011 7.8
V5862A3029 11
1-1/4 V5862A3037 18 0903828
1-1/2 V5862A3045 25 0903829
Three-Way
1 V5863A3002 5.5 0903827
V5863A3010 7.8
V5863A3028 11
1-1/4 V5863A3036 18 0903828
1-1/2 V5863A3044 25 0903829
M19693
M19619C
INLET
OUTLET
PORT A
PORT AB
PORT B
V5863 FLOWV5862A3 FLOW
1 (25)
1-1/4 (32)
1-1/2 (38)
4-1/8 (105)
4-15/16 (125)
5-1/8 (130)
1-5/8 (41)
2 (50)
2-3/16 (55)
2-1/16 (53)
2-7/16 (62)
2-9/16 (65)
3-5/8 (92)
3-5/8 (92)
3-7/8 (98)
BCDE
2-5/16 (58)
2-5/16 (58)
2-11/16 (69)
G
2 (50)
2-3/16 (55)
2-9/16 (65)
F
VALVE SIZE
A (mm)
E
A
CC
F
B
D
23/32
(18) G
1/4 (6)
STROKE
MINIMUM CLEARANCE
9-7/8
(250)
FLOW DIAGRAM
FOR 1, 1-1/4 AND 1-1/2 INCH VALVES
M8225A
3-15/16
(100)
1/2 (13)
1-15/16
(49)
2-3/8 (61)
2-5/16 (58)

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES
63-2612—05 4
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.
2. Check ratings given in instructions and on the product to
ensure the product is suitable for your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions.
WARNING
Severe Scalding Hazard.
Contact with hot liquid can lead to severe injury or
cause death.
For a pressurized valve, only open with Valve
Cartridge Replacement Tool. For complete safety,
release system pressure to the valve body before
changing cartridge.
CAUTION
Electrical Shock or Equipment Damage Hazard.
Can shock individuals or short equipment
circuitry.
Disconnect power supply before installation.
IMPORTANT
• Before installing the valve and actuator, use the
protective cover/manual handle to ensure the valve
stem operates freely. Impaired stem operation can
indicate a bent stem (due to rough handling). This
condition can require replacing the valve.
• When installing valves, make sure the flow direction
is correct by checking the arrow on the valve body.
• Mount the valve only with the stem pointing upward.
• Leave the protective cover in place until ready to
attach the actuator.
Location
Select a location where the valve and actuator are accessible.
Mounting
Valve
The valve body should be completely installed in the pipe line
before the actuator is installed.
1. Verify pipe size and flow direction for the valve being
used.
2. Position the valve so that the actuator can be easily
installed.
3. Install the valve using the applicable tools and supplies.
Follow standard practices.
Actuator
No tools are required to install the actuators on valves
because they are threaded onto the valve by hand.
CAUTION
Careless Installation Hazard.
Forcibly tightening the mounting connection can
damage the valve and actuator.
Never tighten the connection with a wrench.
To mount the actuator, refer to Fig. 3 through 5. Fig. 4 shows
the M6410A, M7410F valve position indicator:
1. Remove the protective cover from the valve (Fig. 3).
2. Make sure the actuator is in the (factory-supplied)
OPEN position.
3. Screw the actuator connector onto the body of the valve
(Fig. 5).
Wiring
Connect the M6410A Actuator to the controller using the
wiring diagram for the controller. See Fig. 6 for typical hookup
to T6984F. For hookup with an Excel 10®see Fig. 7.
Use the M7410F with Excel®5000/500/100/80 Controllers,
T7984, and W7751 controllers. Power the M7410F from the
same transformer as the controller when using Excel
Systems, or T7984 Controllers, when the common lines from
the controller and the actuator are connected together and the
hot side of the 24 Vac power connection on the transformer is
used. See Fig. 8. Electrical installation must comply with
wiring diagram shown in Fig. 9.
Fig. 3. Removing protective cover from valve.
Fig. 4. Valve position indicator (M6410A shown).
M19625
M8227A

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES
563-2612—05
Fig. 5. Mounting actuator to valve (M6410A shown).
Fig. 6. M6410A used with T6984F.
Fig. 7. M6410A Actuator used with W7751D,F Controller.
Fig. 8. M7410F used with T7984F.
Fig. 9. Electrical installation showing wire colors
and definitions.
Switch Selection (M7410F)
The two built-in selector switches must be set according to the
valve type (two-way or three-way) and the controller output
signal (0 to 10V or 2 to 10V). See Fig. 10.
Fig. 10. Switch selection according to controller output
signal and valve type (two-way or three-way).
M19626
OPEN
CLOSE
24 VAC
0 VAC
T6984F M6410
1POWER SUPPLY. PROVIDE DISCONNECT MEANS
AND OVERLOAD PROTECTION AS REQUIRED.
M19616
OPEN
CLOSE
COMMON
L1
(HOT)
L2
1
M19552
1
OPEN SIGNAL
CLOSED SIGNAL
12345678910
11 12
24V
24V
COM
COM
OUT 1
OUT 2
OUT 3
OUT 4
OUT 5 OUT 6 OUT 7 OUT 8
W7751D,F
SUBBASE
TRIAC EQUIVALENT CIRCUIT
M6410 SERIES 60
VALVE ACTUATOR
STEM
UP COM STEM
DOWN
REHEATER
M6410 SERIES 60
VALVE ACTUATOR
STEM
UP COM STEM
DOWN
PERIPHERAL
HEATER
1TERMINALS 1
AND 3 LOAD
POWER.
OUTPUT
CHANGEOVER
24 VAC
0 VAC
T 7984 F
M 7410
1POWER SUPPLY. PROVIDE DISCONNECT MEANS
AND OVERLOAD PROTECTION AS REQUIRED.
M19617
INPUT (2-10V)
24 VAC
COMMON
SENSOR
INPUT
CHANGEOVER
CONTACT
L1
(HOT)
L2 1
0 VAC
M8222
1 = RED = COM ( )
2 = BLUE = (0/2 ...10V)
3 = WHITE = 24V
M19627
100% (10V)
0% (0V)
A
INLET OUTLET
AB
B
100% (10V)
0% (2V)
0V ... 10V100% ...0%
V5852A, V5862A
(1, 1-1/4, 1-1/2 IN.)
V5853A, V5863A
INPUT = 0V ... 10V
2V ... 10V
0% ... 100%
INPUT = 2V ... 10V
LEFT SWITCH RIGHT SWITCH

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES
63-2612—05 6
Input Signal Override (M7410F)
To override the controller output signal, connect the input
signal wire with COM (0%) or 24V (100%), see Fig. 11, using
an external relay.
If the temperature falls below a certain point; for example,
32°F (0°C), a relay can switch the 24 Vac to the Y connection
(0 to 10V, 2 to 10V). This opens or closes the valve.
Fig. 11. Input signal override for frost protection.
OPERATION
Apply power to the actuator to drive the synchronous motor to
turn a screw spindle that opens or closes the valve. The
actuator is attached to the valve by a hand-tightened coupling
ring and a magnetic coupling that limit the gear assembly
torque and the actuator driving force.
The actuator pushes the center stem of the valve down,
compressing the valve spring and opening the valve. When
the actuator reverses, the valve spring expands, closing the
valve and pushing the center stem up.
The valves are supplied with a threaded plastic protective
cover/manual handle to protect the stem and to allow for
manual operation. Use the protective cover/manual handle to
fill the system during initial installation.
Turning the protective cover/manual handle:
— Clockwise: pushes the center stem of the valve down,
compressing the valve spring and opening the valve.
— Counterclockwise: allows the spring to expand, pushing the
center stem up and closing the valve.
NOTES:
— You can also use the protective cover/handle for
heating/cooling with neither a controller nor
actuator during the building construction phase.
— Retain the protective cover. It can be needed for
future manual operation.
Commissioning
A microprocessor within the actuator maintains accurate
control/positioning by recommissioning itself every 24 hours or
whenever power is applied or interrupted. When power is
applied, the actuator drives to 0 and then to its starting
position according to the starting/input signal. The initial
commissioning or 24-hour recommissioning takes between
2.5 and 5 minutes, depending on tholme position of the
actuator.
Valve Flow
TWO-WAY VALVES
In the two-way valves, the direction of flow is always from inlet
port to outlet port as indicated by the arrows on the valve body
(see Fig. 12).
THREE-WAY VALVES
Three-way valves are designed to be used as mixing valves.
This means that port AB is the total flow outlet; port A is the
controlled flow inlet; and port B is the bypass inlet
(see Fig. 13).
Fig. 12. Two-way valve operation block diagram.
Fig. 13. Three-way valve operation block diagram.
M8226B
23
1
= 0 / 2 ... 10V
24 V
23
1
= 0 / 2 ... 10V
24 V
OUTLET
INLET
+
–+ –
M5357A
INLET
OUTLET
AB
B
A
+
– AB
B
A
+
–
M5358

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES
763-2612—05
Fig. 14. Direction of actuator stem during operation
(M6410 shown).
CHECKOUT
IMPORTANT
Operating the system through one complete cycle is
recommended to verify that the valve and actuator
function properly.
Valve
Check Body and Connections for Leaks
Before installing actuator, make sure that the valve stem
operates freely by using the protective cover/manual handle.
Impaired stem operation may indicate that the body was
twisted by faulty piping or that the stem was bent by rough
handling. Either of these conditions may require replacement
of the valve or cartridge insert.
If leaking or other problems occur:
1. Remove pressure from the valve.
2. Remove the cartridge insert.
NOTE: Instructions for removing and replacing the
cartridge insert are packed with the WV3000R
Insert Replacement Tool.
3. Make sure the cartridge insert O-ring is properly seated
and not damaged.
4. After installing the actuator, check actuator operation.
Actuator
Perform a functional checkout of the M6410A Actuator as
follows:
1. Change the room temperature setpoint by at least 10°F
(6°C).
2. Make sure the actuator either opens or closes the valve,
depending on the direction of the temperature change.
See Fig. 14.
3. If the actuator stem moves in the wrong direction,
reverse the connections for the blue and white actuator
wires.
4. If step 3 does not resolve the problem, replace the
actuator.
Perform a functional checkout of the M7410F Actuator as
follows:
1. Change the Y input signal. The movement of the
actuator stem (Fig. 14) indicates if the valve is opening
or closing.
2. If the direction of the valve stem travel is not correct,
reset the direct/reverse switch.
M19628
DIRECTION OF ACTUATOR STEM
OPERATION OF TWO-WAY VALVE
A
ND OF PORT A-AB OF
THREE-WAY VALVE
CLOSING OPENING

M6410A, M7410F ACTUATORS; V5862A, V5863A VALVES
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
customer.honeywell.com
® U.S. Registered Trademark
© 2013 Honeywell International Inc.
63-2612—05 M.S. Rev. 02-13
Printed in United States
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