Honeywell ERM5220R1018 User manual

INSTALL GUIDE
33-00135EFS-05
ERM5220R
Equipment Remote Module
WITH REDLINK™ WIRELESS TECHNOLOGY
Table of Contents
About the ERM5220R 2
Installation Checklist 3
Terminal Designations 4
Installation 6
Checkout 12
Troubleshooting 14
Specifications 16
5 Year Warranty 18
CAUTION
Read these installation instructions completely and follow them
carefully.
Installation must be performed by a qualified service technician and
must comply with local codes.
Disconnect power to all relevant devices before installing or
servicing the ERM.
Failure to connect the device according to these instructions may
result in damage to the device, the controls, and/or personal injury.
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33-00135EFS—05 2
About the ERM5220R
Fig. 1.
• Wireless RedLink™ communication between condensing unit/
compressor or boiler and thermostat.
• Eliminates the need to run additional wires to your equipment, for
example, during a heat pump upgrade.
• Suitable for outdoor use.
• Temperature sensor terminals for outdoor temp sensors or indoor
freeze protection.
• LEDs for easy installation checkout.
• May reduce damage to homes since wiring/drilling is eliminated.
NOTE: The ERM5220R must be used with updated
THX9421R5021, TH8321R1001 and/or EIM. Look
for this image on these products.
MCR35654
ERM
WIRE
CONDENSING
UNIT
THERMOSTAT
ERM
BOILER
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3 33-00135EFS—05
Installation Checklist
MATERIALS SUPPLIED:
• ERM5220R
• Wall Anchors (x2) and Mounting Screws (x2)
• Extra Cover Screw (optional)
• Installation Instructions
TOOLS NEEDED (NOT SUPPLIED):
•Drill
• Nut Driver Attachment for Drill
• Wire Stripper
• Small Flathead Screwdriver
• Phillips Screwdriver
• 120/240 V to 24 V Transformer (optional)
M35671
INSTALL GUIDE
33-00135EFS-03
ERM5220R
Equipment Remote Module
WITH REDLINK™ WIRELESS TECHNOLOGY
Table of Contents
About the ERM5220R 2
Installation Checklist 3
Terminal Designations 4
Installation 6
Checkout 12
Troubleshooting 14
Specifications 16
5 YearWarranty 18
CAUTION
Read these installation instructions completely and follow them
carefully.
Installation must be performed by a qualified service technician and
must comply with local codes.
Disconnect power to all relevant devices before installing or
servicing the ERM.
Failure to connect the device according to these instructions may
result in damage to the device, the controls, and/or personal injury.
M35669 M35672
M35670
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33-00135EFS—05 4
Terminal Designations
Fig. 2. Terminal Designations for Compressor.
M35655
JRCYDLS1 S1
TERMINALS FOR 10K OHM TEMPERATURE SENSOR. CAN BE USED TO SENSE OUTDOOR TEMPERATURES WHICH WILL BE DISPLAYED ON A COMPATIBLE RedLINK THERMOSTAT.
COMPRESSOR LINE FAULT TERMINAL. FAULT OCCURRENCE WILL BE COMMUNICATED TO COMPATIBLE RedLINK THERMOSTAT.
COMPRESSOR DEFROST TERMINAL. DEFROST OCCURRENCE WILL BE COMMUNICATED TO COMPATIBLE RedLINK THERMOSTAT. O/B TERMINAL FOR REVERSING VALVE ON HEAT PUMP.
SECOND STAGE OF TWO STAGE COMPRESSOR.
FIRST STAGE OF TWO STAGE COMPRESSOR.
TERMINALS FOR 24VAC POWER.
TERMINAL FOR JUMPER. JUMPER BETWEEN J AND R SHOULD BE IN PLACE FOR COMPRESSOR USE.
THE “D” TERMINAL OPERATES AS AN INPUT FOR DEFROST. ACTIVE INPUT ON “D” TERMINAL WILL POWER AUX1. IF “D” TO AUX1 IS NOT DESIRED, DO NOT CONNECT “D” TERMINAL TO THE ERM5220R. THIS FEATURE IS ONLY ACTIVE WHEN THE THE ERM5220R IS CONFIGURED FOR USE WITH A COMPRESSOR
TERMINAL DESIGNATIONS FOR COMPRESSOR
O/B
T
Y2
T
1
1
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5 33-00135EFS—05
Fig. 3. Terminal Designations for Boiler.
M35656A
JRCYO/B
TDLS1 S1
TERMINALS FOR 10K OHM TEMPERATURE SENSOR. CAN BE USED FOR FREEZE PROTECTION IN THE CASE OF THE THERMOSTAT LOSING THE SIGNAL TO THE ERM. SENSOR MUST REMAIN INDOORS TO BE USED FOR FREEZE PROTECTION.
TERMINAL FOR HEAT CALL.
TERMINALS FOR 24VAC POWER.
TERMINAL FOR JUMPER. JUMPER BETWEEN J AND R SHOULD BE REMOVED FOR BOILER USE.
TERMINAL DESIGNATIONS FOR BOILER
Y2
T
TERMINAL FOR HEAT CALL.
NOTE: ERM WILL NOT SUPPORT SERIES20 OPERATION. WHEN CONFIGURED AS A BOILER, THE Y RELAY SHALL BE OFF AT ALL TIMES.
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33-00135EFS—05 6
INSTALLATION
IMPORTANT
• The ERM is not compatible with RedLink Zone boards.
• To ensure that the ERM will receive a wireless signal at the
desired installation location, follow steps 1 to 5 in the Wiring
section.
• If your location has metal siding, the ERM’s signal may be
affected. If there is no communication or poor signal strength,
consider a different location.
• A Prestige (with EIM) or VisionPRO (with or without EIM) will
only allow one of the following configurations:
1) Enrolled with a single boiler configured ERM;
2) Enrolled with a single compressor configured ERM;
3) Enrolled with a single boiler configured ERM and enrolled
with a single compressor configured ERM.
Wiring
1. Make sure power to compressor/boiler is off.
2. Remove the front cover by loosening the cover screw and lifting up
from the bottom of the ERM.
3. Remove 3 to 4 inches of the cable’s outer sheathing, then remove
3/8 to 1/2 inch of insulation from each wire.
Fig. 4. Cable prepared for wiring.
M35674
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7 33-00135EFS—05
4. For compressor applications: Leave the jumper between termi-
nals J and R in place.
For boiler applications: Remove the jumper between terminals J
and R.
Fig. 5. Terminal Designations showing the jumper
between J and R terminals.
5. For compressors and boilers: Connect a 24 VAC power source
to the R and C terminals on the ERM.
Fig. 6.
6. Connect terminals from the ERM to the appropriate terminals on
the compressor/boiler control board.
MCR35657
CYDLS1 S1
FOR COMPRESSOR:
Jumper J and R
FOR BOILER:
Remove Jumper
JRO/B
T
Y2
T
M35658
CYDLS1 S1
24V CAN COME FROM AIR HANDLER
(COMPRESSOR APPLICATION)
OR EXTERNAL TRANSFORMER
JRO/B
T
Y2
T
24
VAC
V c.a.
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33-00135EFS—05 8
COMPRESSOR
Fig. 7.
BOILER
Fig. 8.
IMPORTANT
If the ERM was previously used with a compressor and will now
be used with a boiler:
1) un-enroll the ERM at the thermostat;
2) remove the jumper on the ERM;
3) designate Radiant Heat for Heating System Type
(ISU 2000) in your thermostat.
M35668
CYDLS1 S1
JRO/B
T
Y2
T
CYDL
R
Y2 O/B
24
VAC
V c.a.
10K OHM OUTDOOR
TEMPERATURE
SENSOR (OPTIONAL)
EQUIPMENT CONTROL BOARD
M35673
CYDLS1 S1
JRO/B
T
Y2
T
T
EQUIPMENT
CONTROL
BOARD
10K OHM INDOOR
TEMPERATURE
SENSOR
(RECOMMENDED)
T
24
VAC
V c.a.
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9 33-00135EFS—05
Once power is connected, the “Compressor” (or “Boiler”) LED should
illuminate green. (Fig. 9)
Fig. 9.
7. For compressors and boilers:
Put the thermostat in pairing mode.
New thermostat installation: When going through the initial setup
the thermostat display will ask “TSTAT CONTROLS AN EQUIP
MODULE”. This refers to an EIM, not an ERM. See note below.
The next screen says “connect RedLINK Accessories?” The
ERM is an accessory, so select “yes”, and then “next”.
Existing thermostat installation: Select menu - installer options -
wireless manager - add device. See thermostat installation guide
for assistance.
NOTE: The ERM (equipment remote module) is not an EIM (equipment
interface module).
• If using a Prestige IAQ thermostat, the EIM (THM5421R) is
always needed, whether the ERM is used or not.
• If using a RedLINK VisionPRO model, the EIM is not needed if:
(a) there are wire connections to R and C at the thermostat
subbase and the thermostat controls hot water heat
only (no cooling).
(b) the R and C as well as furnace or air-handler wires are
connected to the subbase of the thermostat.
8. Once the thermostat is in pairing mode, press and quickly release
the “Connect” button on the ERM.
OR
MCR35659
CONNECTED LED STATUS
Connect
Flashing: Device Connecting
Green: Device Connected
Red: Not Communicating
Compressor
Boiler
Connected
MCR35660
CONNECTED LED STATUS
Connect
Flashing: Device Connecting
Green: Device Connected
Red: Not Communicating
Compressor
Boiler
Connected
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33-00135EFS—05 10
When the ERM is connected to the system, the ERM’s “Connected” LED
will be solid green and the thermostat will show “ERM” in its Wireless
Manager. (Fig. 10)
Fig. 10.
Mounting ERM
9. Use two screws and wall anchors to attach the ERM to the exterior
wall near the compressor. The location should be at least 3 feet
above ground and oriented with the two wire exits facing
downward. See Figs. 11 and 12.
10. Attach cover and secure with bottom screw (Fig. 13).
Fig. 11. Mounting orientation.
OR
MCR35661
CONNECTED LED STATUS
Connect
Flashing: Device Connecting
Green: Device Connected
Red: Not Communicating
Compressor
Boiler
Connected
MCR35662
CONNECTED LED STATUS
Connect
Flashing: Device Connecting
Green: Device Connected
Red: Not Communicating
Compressor
Boiler
Connected
MCR35665
MOUNTING
SCREWS
CORRECT
Equipment Remote Module I ERM5000R
Compressor
Boiler
Connected
Connect
CONNECTED LED STATUS
Flashing: Device Connecting
Green: Device Connected
Red: Not Communicating
Compressor:
Jump J and R
Boiler:
Remove Jumper
JRC
Y1
Y2
TO/B
T
DL
S1 S1
INCORRECTINCORRECT
Equipment Remote Module I ERM5000R
Compressor
Boiler
Connected
Connect
CONNECTED LED STATUS Flashing: Device Connecting Green: Device Connected Red: Not Communicating
Compressor:
Jump J and R
Boiler:
Remove Jumper
JRC
Y1
Y2
TO/B
T
DL
S1 S1
Equipment Remote Module I ERM5000R
Compressor
Boiler
Connected
Connect
CONNECTED LED STATUS
Flashing: Device Connecting
Green: Device Connected
Red: Not Communicating
Compressor:
Jump J and R
Boiler:
Remove Jumper
JRC
Y1
Y2
TO/B
T
DL
S1 S1
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11 33-00135EFS—05
Fig. 12. If mounting on lap siding,
allow space for the cover to be removed.
Fig. 13.
M35666
MINIMUM
1/4 INCH GAP
M35667
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33-00135EFS—05 12
Checkout
Power the system on. Use the thermostat to start a cooling or heating
cycle, testing the ERM.
1. Restore power to the compressor/boiler as well as your RedLink
system.
2. Raise/lower the set point on the zone thermostat to initiate a call
for heat/cooling.
3. Observe all control devices to ensure operation and heat/cooling is
active.
4. Lower/raise the set point on the thermostat to suspend the call for
heat/cooling.
5. If outdoor temperature sensor is used, check thermostat to see the
readings are active and accurate.
6. Be sure to set thermostat to the desired settings when checkout is
complete.
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13 33-00135EFS—05
Fig. 14.
M35680
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33-00135EFS—05 14
TROUBLESHOOTING
NOTE: Disconnect RedLink™ when making changes to the
device.
RESET PROCEDURE:
Hold down the “Connect” button on the ERM for 10 seconds. The
“Connection” LED should appear red for a few seconds and go out. This
indicates the unit is reset.
Symptom Possible Cause Action
Relays don’t switch as
expected Incorrect jumper configuration Check jumper configuration. If
incorrect, unenroll
from system, change
jumper, then re-enroll
with system.
Connected LED is red Loss of
communication with
system
Verify thermostat and/
or Equipment Interface
Module are powered
and functioning
correctly.
Connected LED is off Device is not enrolled
with system Enroll with system.
No LEDs are on No power to device Verify 24 VAC at R/C
terminals.
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15 33-00135EFS—05
No outdoor
temperature shown on
thermostat
No wired outdoor
temperature sensor
connected to ERM, or
device configured as
boiler
Connect outdoor
temperature sensor to
S1/S1 terminals.
Device only reports
outdoor temperature
temperature when
configured as
compressor.
Thermostat shows “—”
for outdoor
temperature
Wired outdoor
temperature sensor
failed
Check sensor for short
circuit or open circuit.
Outdoor temperature
reading at thermostat
is too high
Sun load on sensor Verify outdoor
temperature sensor is
not in direct sunlight.
May need to use
longer wire to mount in
ideal location.
Compressor doesn’t
turn on, “Y” LED is
blinking
5-minute compressor
lockout after power
cycle
Wait 5 minutes,
compressor will turn
on after safety timeout.
Emergency backup
control doesn’t function
(if configured as boiler)
No valid indoor
temperature sensor Check sensor for short circuit or open circuit,
or install indoor
temperature sensor on
S1/S1 terminals.
Symptom Possible Cause Action
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33-00135EFS—05 16
SPECIFICATIONS
Operating Ambient Temperature Range:
Compressor: -40 to +155 ºF (-40 to +68 ºC)
Boiler: 30 to +130 ºF (-1 to +54 ºC)
Operating Relative Humidity Range: 0 - 99 %
Electrical:
24 VAC, 50/60 Hz.
Dimensions:
175 mm x 168 mm x 38 mm
Wireless capability via RedLink™ technology.
Fig. 15. Dimensions.
M35664
6-7/8 (175)
6-39/64
(168)
1-31/64
(38)
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17 33-00135EFS—05
SEPARABLE PARTS
ERM with TH8321R1001/U: YERM5220R8321
ERM with TH8321R1001/U and THM5421R1021: YERM5220RVPEIM
FCC REGULATIONS
§ 15.19 (a)(3)
This device complies with part 15 of the FCC Rules. Operation is subject
to the following two conditions:
1. This device may not cause harmful interference, and
2. this device must accept any interference received, including
interference that may cause undesired operation.
IC REGULATIONS
RSS-GEN
This device complies with Industry Canada’s licence-exempt RSSs.
Operation is subject to the following two conditions:
1. This device may not cause interference; and
2. This device must accept any interference, including interference
that may cause undesired operation of the device.
FCC WARNING
(§15.21) (USA only)
Changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate the
equipment.
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33-00135EFS—05 18
5 YEAR WARRANTY
Honeywell warrants this product to be free from defects in the workmanship or
materials, under normal use and service, for a period of five (5) years from the
date of purchase by the consumer. If at any time during the warranty period the
product is determined to be defective or malfunctions, Honeywell shall repair or
replace it (at Honeywell's option).
If the product is defective,
(i) return it, with a bill of sale or other dated proof of purchase, to the place from
which you purchased it; or
(ii) call Honeywell Customer Care at 1-800-468-1502. Customer Care will make
the determination whether the product should be returned to the following
address: Honeywell Return Goods, Dock 4 MN10-3860, 1985 Douglas Dr. N.,
Golden Valley, MN 55422, or whether a replacement product can be sent to you.
This warranty does not cover removal or reinstallation costs. This warranty shall
not apply if it is shown by Honeywell that the defect was caused by damage which
occurred while the product was in the possession of a consumer.
Honeywell’s sole responsibility shall be to repair or replace the product within the
terms stated above. HONEYWELL SHALL NOT BE LIABLE FOR ANY LOSS OR
DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF
ANY WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER FAILURE OF THIS
PRODUCT. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so this limitation may not apply to you.
THIS WARRANTY IS THE ONLY EXPRESS WARRANTY HONEYWELL MAKES
ON THIS PRODUCT. THE DURATION OF ANY IMPLIED WARRANTIES,
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IS HEREBY LIMITED TO THE FIVE-YEAR
DURATION OF THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the
above limitation may not apply to you. This warranty gives you specific legal rights,
and you may have other rights which vary from state to state.
If you have any questions concerning this warranty, please write Honeywell
Customer Care, 1985 Douglas Dr, Golden Valley, MN 55422 or call 1-800-468-
1502.
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19 33-00135EFS—05
33-00135EFS_C.book Page 19 Monday, May 2, 2016 1:52 PM

Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
yourhome.honeywell.com
® U.S. Registered Trademark
© 2016 Honeywell International Inc.
33-00135EFS—05 M.S. Rev. 05-16
Printed in United States
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