Honeywell UDC3200 series User manual

UDC3200
Universal Digital Controller
Operator Manual
51-52-25-143
April 2008

4/08 UDC3200 Universal Digital Controller Operator Manual ii
Notices and Trademarks
Copyright 2008 by Honeywell
April 2008
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship.
Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the
period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing
is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of
merchantability and fitness for a particular purpose. Specifications may change without notice. The
information we supply is believed to be accurate and reliable as of this printing. However, we assume no
responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web site, it is up to
the customer to determine the suitability of the product in the application.
Contacts
World Wide Web
Honeywell Organization WWW Address (URL)
Corporate http://www.honeywell.com
Honeywell Process Solutions http://hpswebhoneywell.com
Telephone
Organization Phone Number
United States and Canada Honeywell 1-800-423-9883 Tech. Support
1-800-525-7439 Service
Web
http://content.honeywell.com/ipc/faq/
UDC3200 is a U.S. registered trademark of Honeywell
Other brand or product names are trademarks of their respective owners.

4/08 UDC3200 Universal Digital Controller Operator Manual iii
Symbol Definitions
Symbol Definition
This CAUTION symbol on the equipment refers the user to the Product Manual for
additional information. This symbol appears next to required information in the manual.
WARNING
PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a
potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4
Vpeak, or 60 VDC may be accessible. Failure to comply with these instructions
could result in death or serious injury.
ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for
handling electrostatic sensitive devices
Protective Earth (PE) terminal. Provided for connection of the protective earth (green
or green/yellow) supply system conductor.
Functional earth terminal. Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to protective earth at the source
of supply in accordance with national local electrical code requirements.
Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to
Protective earth at the source of supply in accordance with national and local electrical
code requirements.
Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall
be bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.

4/08 UDC3200 Universal Digital Controller Operator Manual iv
Contents
1 INTRODUCTION ...................................................................................................1
2 INSTALLATION.....................................................................................................5
3 CONFIGURATION...............................................................................................24
4 MONITORING AND OPERATING THE CONTROLLER.....................................65

v UDC3200 Universal Digital Controller Operator Manual 4/08
5 TROUBLESHOOTING/SERVICE........................................................................79
6 SALES AND SERVICE........................................................................................82

04/08 UDC3200 Universal Digital Controller Operator Manual 1
1 Introduction
1.1 Operator Interface
Figure 1-1 UDC3200 Operator Interface
1.2 Function of Displays and Keys
Table 1-1 Function of Displays and Keys
Display Indicators
32003200 Upper display with 4 large digits shows
Process Variable value (normal operation)
and special annunciator features. During
Configuration, the upper display provides
guidance for the operator through prompts (7
– characters)
OUTOUT Indicates Control Relay 1 and/or
2 on.
SPSP During normal operation, the lower display
shows key-selected operating parameters
such as Output, Setpoints, Inputs, Deviation,
active Tuning Parameter Set, Timer Status, or
minutes remaining in a setpoint ramp (4
digits). During configuration, the lower display
provides guidance for the operator through
prompts (8-characters).
FF
Or
CC
Indicates either degrees
Fahrenheit or Centigrade.
ALMALM Indicates Alarm 1 and/or Alarm 2 conditions
exist. MANMAN
Or
AA
Indicates either Manual or Auto
mode.
DIDI Indicates Digital Input 1 and/or 2 on. SPSP Indicates Local Setpoint #1.
Also, a bar is lighted when the
setpoint being used is shown on
the lower display.

2 UDC3200 Universal Digital Controller Operator Manual 04/08
Keys and Functions
FunctionFunctionFunction Selects functions within each
configuration group. Man
Auto
Man
Auto
Man
Auto
Selects Manual or Auto mode.
SetupSetup Scrolls through the configuration
groups. SP
Select
SP
Select
SP
Select
Hold key down to cycle through
configured setpoints.
Lower
Display
Lower
Display
Lower
Display
Returns Controller to normal display
from Set Up mode. Toggles various
operating parameters for display.
Run
Hold
Run
Hold
Run
Hold
Enables Run/Hold of the SP
Ramp or Program plus Timer
start.
Increases setpoint or output value.
Increases the configuration values or
changes functions in Configuration
mode groups.
Decreases setpoint or output
value. Decreases the
configuration values or changes
functions in Configuration mode
groups.
Infrared transceiver NEMA4X and IP66 screw
attachment (each corner)
1.3 CE Conformity (Europe)
73/23/EEC
89/336/EEC
Product Classification:
Enclosure Rating:
Installation Category (Overvoltage Category):
Pollution Degree:
EMC Classification:
Method of EMC Assessment:
Declaration of Conformity:
EMC

04/08 UDC3200 Universal Digital Controller Operator Manual 3
ATTENTION
WARNING