Honeywell Series A User manual

Honeywell Process Solutions
Experion PKS
Series A Fieldbus Interface
Module
User's Guide
EP-DCX166
R400
July 2010
Release R400
Honeywell

ii Experion PKS Series A Fieldbus Interface Module User's Guide R400
Honeywell July 2010
Notices and Trademarks
Copyright 2010 by Honeywell International Sárl.
Release R400 July 2010
While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell
International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell Process Solutions
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Phoenix, AZ 85027 USA
1-800 822-7673

R400 Experion PKS Series A Fieldbus Interface Module User's Guide iii
July 2010 Honeywell
About This Document
Provides guidelines and procedures for interfacing fieldbus devices with an Experion system. It
includes module installation, configuration, operation, maintenance, and FOUNDATION
Fieldbus reference data.
Release Information
Document Name Document ID Release
Number Publication Date
Series A Fieldbus Interface Module User's
Guide - figd EP-DCX166 R400 July 2010
Document Category
Purpose

Support and Other Contacts
iv Experion PKS Series A Fieldbus Interface Module User's Guide R400
Honeywell July 2010
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Support and Other Contacts
R400 Experion PKS Series A Fieldbus Interface Module User's Guide v
July 2010 Honeywell
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vi Experion PKS Series A Fieldbus Interface Module User's Guide R400
Honeywell July 2010
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Symbol Definitions
R400 Experion PKS Series A Fieldbus Interface Module User's Guide vii
July 2010 Honeywell
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
ATTENTION: Identifies information that requires special
consideration.
TIP: Identifies advice or hints for the user, often in terms of
performing a task.
REFERENCE -EXTERNAL: Identifies an additional source of
information outside of the bookset.
REFERENCE - INTERNAL: Identifies an additional source of
information within the bookset.
CAUTION Indicates a situation which, if not avoided, may result in equipment
or work (data) on the system being damaged or lost, or may result in
the inability to properly operate the process.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be used
to alert against unsafe practices.
CAUTION symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.
WARNING: Indicates a potentially hazardous situation, which, if not
avoided, could result in serious injury or death.
WARNING symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.

Symbol Definitions
viii Experion PKS Series A Fieldbus Interface Module User's Guide R400
Honeywell July 2010
Symbol Definition
WARNING, Risk of electrical shock: Potential shock hazard where
HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or
60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which
equipment may be sensitive. Observe precautions for handling
electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the
protective earth (green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as
noise immunity improvement. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance
with national local electrical code requirements.
Earth Ground:Functional earth connection. NOTE: This
connection shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.
Chassis Ground: Identifies a connection to the chassis or frame of
the equipment shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.

R400 Experion PKS Series A Fieldbus Interface Module User's Guide ix
July 2010 Honeywell
Contents
1. INTRODUCTION ..........................................................................23
1.1 Where to look for information......................................................................23
Contents guide.....................................................................................................................23
1.2 Conventions...................................................................................................24
Terms and type representations...........................................................................................24
2. WHAT IS FIELDBUS?..................................................................27
2.1 Fieldbus Organization ..................................................................................27
About the Fieldbus Foundation ............................................................................................27
Want more information?.......................................................................................................27
2.2 Fieldbus Technology ....................................................................................27
Reference.............................................................................................................................27
2.3 Fieldbus Terms..............................................................................................27
Description...........................................................................................................................27
3. FIELDBUS INTEGRATION WITH EXPERION SYSTEM.............33
3.1 Overview ........................................................................................................33
Background..........................................................................................................................33
CIOM-A FIM versus Series C FIM........................................................................................33
Non-Redundant Fieldbus integrated architecture for CIOM-A FIM.......................................34
Redundant Fieldbus integrated architecture for CIOM-A FIM ..............................................35
Fieldbus Interface Module (FIM) - the key to integration......................................................37
Redundancy Module - the key to redundant operation.........................................................37
Control Builder serves as common configuration tool ..........................................................37
Parameter Definition Editor serves as key interoperability tool ............................................39
Parameter Definition Editor supports Fieldbus Methods ......................................................40
Station provides centralized operator interface....................................................................41
3.2 Control Integration........................................................................................42
FIM handles data integration................................................................................................42
About link object...................................................................................................................42
Network Management description........................................................................................42
System Management description.........................................................................................43
About device objects............................................................................................................43
About VFD objects...............................................................................................................43
Type creation makes integration possible............................................................................44

Contents
x Experion PKS Series A Fieldbus Interface Module User's Guide R400
Honeywell July 2010
Fieldbus device Analog Input integration............................................................................. 44
Fieldbus Analog Input data manipulation ............................................................................ 45
Fieldbus device Analog Output or PID integration............................................................... 46
Fieldbus Analog Output or PID data manipulation............................................................... 48
Fieldbus device Discrete Input integration........................................................................... 50
Fieldbus Discrete Input data manipulation .......................................................................... 51
Fieldbus device Discrete Output data integration................................................................ 52
Fieldbus Discrete Output data manipulation........................................................................ 53
Interface Connections Summary......................................................................................... 54
A word about SCM parameter interaction ........................................................................... 54
Fieldbus status data details................................................................................................. 55
Fieldbus status indications .................................................................................................. 57
3.3 Control Mode Interaction..............................................................................57
Fieldbus block modes versus control modes....................................................................... 57
Control mode priorities and indications ............................................................................... 59
Rotary Switch Model versus Toggle Switch Model.............................................................. 61
Display indications and mode calculation............................................................................ 62
Access control through GRANT_DENY parameter............................................................. 63
3.4 Link and Block Schedules............................................................................64
Link Active Scheduler (LAS) and Link Master ..................................................................... 64
Link Schedule...................................................................................................................... 66
Function block execution schedule...................................................................................... 67
3.5 Tags, Addresses, and Live List....................................................................69
Tag and address assignments ............................................................................................ 69
A word about fieldbus address assignments in Control Builder........................................... 70
Live List and Uncommissioned Devices.............................................................................. 70
3.6 Notification Scheme......................................................................................71
Fieldbus versus Experion Alarm Priorities........................................................................... 71
Advanced Alarming............................................................................................................. 73
Fieldbus Alarm Conditions .................................................................................................. 73
Loading alarm conditions .................................................................................................... 77
Alarm server operation........................................................................................................ 77
3.7 CIOM-A FIM Redundancy Functionality......................................................78
About CIOM-A FIM redundancy.......................................................................................... 78
CIOM-A FIM versus C200 CPM redundancy....................................................................... 79
Switchover and Secondary readiness................................................................................. 80
Switchover behavior considerations.................................................................................... 81
Failure conditions and switchover ....................................................................................... 82
Fieldbus network switchover considerations ....................................................................... 83
Switchover versus fieldbus network activities...................................................................... 84
Switchover events...............................................................................................................86
3.8 Block Instantiation Support..........................................................................86
About instantiable blocks..................................................................................................... 86
Control Builder supports block instantiation ........................................................................ 86

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July 2010 Honeywell
Instantiable block implementation considerations ................................................................87
4. INSTALLATION ...........................................................................99
4.1 Planning Considerations..............................................................................99
Experion system references.................................................................................................99
Installation declaration .........................................................................................................99
CIOM-A FIM and I/O module allowance...............................................................................99
CIOM-A FIM only chassis configuration considerations.....................................................100
Fieldbus component references.........................................................................................101
Fieldbus network references..............................................................................................102
Fieldbus wiring selection and calculation ...........................................................................103
Intrinsically safe applications..............................................................................................104
4.2 Installing CIOM-A Fieldbus Interface Module TC-FFIF01........................104
Front View..........................................................................................................................104
Inserting module in chassis................................................................................................105
Connecting RTP cable to module.......................................................................................107
Loading FIM firmware ........................................................................................................108
4.3 Installing Fieldbus RTP TC-FFRU01/TC-FFRP02 or RRTP TC-FFSU01/TC-
FFSP02....................................................................................................................109
Front view...........................................................................................................................109
Mounting on a DIN rail .......................................................................................................110
Mounting Dimensions.........................................................................................................111
Wiring.................................................................................................................................112
5. CONFIGURATION .....................................................................117
5.1 Before You Start..........................................................................................117
What do you know about Control Builder?.........................................................................117
Do you know how to configure a Control Processor Module?............................................117
Can you configure a Control Module?................................................................................117
Are you familiar with your system architecture?.................................................................117
Do you understand and have experience with fieldbus?....................................................117
Are you Ready? .................................................................................................................118
5.2 Non-Experion Interface Precautions.........................................................118
5.3 Free VCR Recommendation.......................................................................119
5.4 Configuring Fieldbus Components In a Control Strategy ......................120
About control strategy configuration...................................................................................120
Example Application and Control Strategy for Procedural Reference................................120
Configuration considerations only for redundant CIOM-A FIM applications.......................122
Adding CIOM-A FIM block to Project .................................................................................123
Checking link configuration ................................................................................................133
Creating a Fieldbus device type from vendor DD...............................................................141

Contents
xii Experion PKS Series A Fieldbus Interface Module User's Guide R400
Honeywell July 2010
Editing device block parameters........................................................................................ 145
Adding a fieldbus device to Project ................................................................................... 146
Assigning a device to a Link in Project.............................................................................. 151
Checking device configuration........................................................................................... 154
Making fieldbus block template and assigning function block to device ............................ 164
Creating Control Module for sample PID loop - Optional................................................... 172
5.5 Loading Components Online......................................................................202
About load operations ....................................................................................................... 202
About Load Dialog box...................................................................................................... 204
Load order guidelines........................................................................................................ 205
General load considerations.............................................................................................. 206
Fieldbus device states....................................................................................................... 206
Fieldbus device matching rules......................................................................................... 207
Loading a CIOM-A FIM and its Links................................................................................. 208
Matching uncommissioned device to project device or vice versa .................................... 211
Loading Link contents or fieldbus device........................................................................... 219
5.6 Configuring Advanced Alarming ...............................................................225
Overview........................................................................................................................... 225
Opening the Configuration dialog box............................................................................... 226
Configuring/creating a condition........................................................................................ 227
Managing the conditions ................................................................................................... 230
Enabling or disabling a condition....................................................................................... 230
Assigning criticalities and priorities.................................................................................... 232
Editing an existing condition.............................................................................................. 233
5.7 Block Offnet Diagnostic Alarm...................................................................234
Behavior of the Block Offnet and Device Offnet System alarms in various communication loss
scenarios........................................................................................................................... 235
Behavior of the Block Offnet and Device Offnet System alarms in various operational
scenarios........................................................................................................................... 236
5.8 Configuring non-cache parameters...........................................................238
5.9 Summary ......................................................................................................240
6. OPERATION..............................................................................243
6.1 Monitoring Fieldbus Functions Through Station Displays .....................243
Using Station Detail displays............................................................................................. 243
6.2 Foundation Fieldbus Detail Displays/Faceplates.....................................244
Detail Displays contents based on FF control points loading............................................ 245
Naming conventions for Detail Displays............................................................................ 245
Tabs of FF Detail Displays ................................................................................................ 246
Detail Displays tabs of the different Foundation Fieldbus blocks....................................... 247
Common functionalities of faceplates................................................................................ 250
FF Detail Displays example templates for Control Builder ................................................ 252

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Using Station Event Summary display ...............................................................................252
6.3 Monitoring Fieldbus Functions Through Monitoring Tab.......................253
Inactivating/Activating a Link..............................................................................................253
Monitoring/Interacting with given component/block............................................................256
Checking/changing fieldbus device functional class...........................................................257
Checking live list and interacting with uncommissioned devices........................................264
Viewing and optimizing Link schedule configuration..........................................................267
CheckingCIOM-A FIM redundancy status and initiating manual switchover ......................273
Using Controller menu functions........................................................................................275
7. FIELDBUS DEVICE COMMISSIONING.....................................277
7.1 Getting Started ............................................................................................277
Read this first.....................................................................................................................277
Initial checks and operations..............................................................................................279
7.2 Connecting Devices....................................................................................280
7.3 Checking Device..........................................................................................282
7.4 Checking Control Strategy.........................................................................283
7.5 Flowchart Summary....................................................................................284
8. MAINTENANCE, CHECKOUT, AND CALIBRATION................287
8.1 Adding, Removing and Replacing Components......................................287
About removal and insertion under power (RIUP)..............................................................287
General procedure .............................................................................................................287
Guidelines for adding fieldbus device to "live"/operating Link ............................................288
Using optional safe handling of new devices......................................................................289
Replacing a failed device with a like device having the same model name and device revision
...........................................................................................................................................290
Replacing a failed device with a different device using a different block type ....................297
8.2 Unlike Device Replacement Report...........................................................317
8.3 Replacing Device Template with a Different One ....................................320
Prerequisites......................................................................................................................320
Considerations...................................................................................................................321
Using Unlike Template Replacement wizard to make device replacements ......................321
8.4 Correcting Some Common UTR errors.....................................................328
8.5 Upgrading Firmware in Uncommissioned Device...................................328
8.6 Changing or Clearing Tag and/or Address of Uncommissioned Device332
8.7 Using Fieldbus Device Simulate Function ...............................................334

Contents
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8.8 Preparing Fieldbus Device for a Move or Software Migration................343
Migrating Fieldbus device type to a release supporting Enable Block Offnet Diagnostic Alarm
.......................................................................................................................................... 347
8.9 Interpreting Component LED Indications .................................................348
CIOM-A FIM LED indications ............................................................................................ 348
8.10 FIM Self-Test Diagnostic Codes .............................................................349
8.11 Checking Fieldbus Device Calibration...................................................358
8.12 Using Fieldbus Methods Manager..........................................................359
Prerequisites ..................................................................................................................... 359
Launching Methods Manager............................................................................................ 360
Interacting with Methods Manager .................................................................................... 360
9. EXPERION PKS HOST REGISTRATION .................................365
9.1 Overview.......................................................................................................365
New features..................................................................................................................... 365
Conditional support for FF devices.................................................................................... 367
EDDL................................................................................................................................. 368
DD View tab ...................................................................................................................... 368
Following are some of the considerations for FF blocks with DD View. ............................ 373
Persistent data handling.................................................................................................... 375
10. APPENDIX A.............................................................................377
10.1 Fieldbus Technology...............................................................................377
Open communications architecture................................................................................... 377
Communication layer description ...................................................................................... 378
10.2 Standard Function Blocks.......................................................................381
Overview........................................................................................................................... 383
About modes of operation................................................................................................. 384
Analog Input block............................................................................................................. 386
Analog Output block.......................................................................................................... 388
Bias/Gain block .................................................................................................................390
Control Selector block ....................................................................................................... 393
Discrete Input block........................................................................................................... 396
Discrete Output block........................................................................................................ 397
Manual Loader block......................................................................................................... 400
Proportional/Derivative block............................................................................................. 402
Ratio block ........................................................................................................................ 412
10.3 Device Descriptions and Block Parameters..........................................416
About Device Descriptions ................................................................................................ 416
Device Description Language ........................................................................................... 416
Device Description infrastructure....................................................................................... 416

Contents
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July 2010 Honeywell
Block parameter definitions................................................................................................417
10.4 Fieldbus Foundation Documents...........................................................418
Reference Data..................................................................................................................418
11. APPENDIX B..............................................................................419
11.1 Standard Function Block Parameters ...................................................419
ACK_OPTION....................................................................................................................419
ALARM_HYS .....................................................................................................................419
ALARM_SUM.....................................................................................................................419
ALERT_KEY ......................................................................................................................420
BAL_TIME..........................................................................................................................421
BIAS...................................................................................................................................421
BKCAL_HYS......................................................................................................................422
BKCAL_IN..........................................................................................................................422
BKCAL_OUT......................................................................................................................423
BKCAL_OUT_D .................................................................................................................423
BKCAL_SEL_1...................................................................................................................424
BKCAL_SEL_2...................................................................................................................424
BKCAL_SEL_3...................................................................................................................425
BLOCK_ALM......................................................................................................................425
BLOCK_ERR .....................................................................................................................426
BLOCK_ERR.DISABLED...................................................................................................427
BYPASS.............................................................................................................................428
CAS_IN..............................................................................................................................428
CAS_IN_D..........................................................................................................................429
CHANNEL..........................................................................................................................429
CLR_FSTATE....................................................................................................................430
CONFIRM_TIME................................................................................................................430
CONTROL_OPTS..............................................................................................................431
CYCLE_SEL ......................................................................................................................432
CYCLE_TYPE....................................................................................................................432
DEV_REV ..........................................................................................................................433
DEV_TYPE ........................................................................................................................433
DD_RESOURCE................................................................................................................434
DD_REV.............................................................................................................................434
DISC_ALM.........................................................................................................................435
DISC_LIM...........................................................................................................................435
DISC_PRI...........................................................................................................................436
DV_HI_ALM.......................................................................................................................436
DV_HI_LIM.........................................................................................................................437
DV_HI_PRI.........................................................................................................................437
DV_LO_ALM......................................................................................................................438
DV_LO_LIM .......................................................................................................................439
DV_LO_PRI .......................................................................................................................439
FAULT_STATE..................................................................................................................439
FEATURES........................................................................................................................440

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Honeywell July 2010
FEATURE_SEL................................................................................................................. 440
FF_GAIN........................................................................................................................... 441
FF_SCALE........................................................................................................................441
FF_VAL............................................................................................................................. 442
FIELD_VAL .......................................................................................................................442
FIELD_VAL_D................................................................................................................... 443
FREE_SPACE................................................................................................................... 444
FREE_TIME...................................................................................................................... 444
FSTATE_TIME.................................................................................................................. 445
FSTATE_VAL.................................................................................................................... 445
FSTATE_VAL_D............................................................................................................... 446
GAIN ................................................................................................................................. 446
GRANT_DENY.................................................................................................................. 446
HARD_TYPES .................................................................................................................. 447
HI_ALM ............................................................................................................................. 447
HI_HI_ALM........................................................................................................................ 448
HI_HI_LIM......................................................................................................................... 449
HI_HI_PRI......................................................................................................................... 449
HI_LIM............................................................................................................................... 450
HI_PRI............................................................................................................................... 450
IO_OPTS........................................................................................................................... 451
IN....................................................................................................................................... 452
IN_1................................................................................................................................... 452
LIM_Notify......................................................................................................................... 453
L_TYPE............................................................................................................................. 453
LO_ALM............................................................................................................................ 454
LO_LIM ............................................................................................................................. 455
LO_LO_ALM ..................................................................................................................... 455
LO_LO_LIM.......................................................................................................................456
LO_LO_PRI.......................................................................................................................456
LO_PRI ............................................................................................................................. 457
LOW_CUT.........................................................................................................................457
MANUFAC_ID................................................................................................................... 458
MAX_NOTIFY ................................................................................................................... 458
MEMORY_SIZE................................................................................................................ 459
MIN_CYCLE_T.................................................................................................................. 459
MODE_BLK....................................................................................................................... 460
NV_CYCLE_T................................................................................................................... 460
OFFNETALM_ENABLED.................................................................................................. 461
OUT................................................................................................................................... 461
OUT_D.............................................................................................................................. 462
OUT_HI_LIM..................................................................................................................... 463
OUT_LO_LIM.................................................................................................................... 463
OUT_SCALE..................................................................................................................... 463
OUT_STATE..................................................................................................................... 464
PV ..................................................................................................................................... 465
PV_D................................................................................................................................. 465
PV_FTIME......................................................................................................................... 466

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July 2010 Honeywell
PV_SCALE.........................................................................................................................466
PV_STATE.........................................................................................................................467
RA_FTIME .........................................................................................................................467
RATE .................................................................................................................................468
RCAS_IN............................................................................................................................468
RCAS_IN_D.......................................................................................................................469
RCAS_OUT........................................................................................................................469
RCAS_OUT_D...................................................................................................................470
READBACK .......................................................................................................................471
READBACK_D...................................................................................................................471
RESET...............................................................................................................................472
RESTART ..........................................................................................................................472
ROUT_IN ...........................................................................................................................473
ROUT_OUT .......................................................................................................................474
RS_STATE.........................................................................................................................474
SEL_1 ................................................................................................................................475
SEL_2 ................................................................................................................................475
SEL_3 ................................................................................................................................476
SEL_TYPE.........................................................................................................................477
SET_FSTATE ....................................................................................................................477
SHED_OPT........................................................................................................................478
SHED_RCAS.....................................................................................................................478
SHED_ROUT.....................................................................................................................479
SIMULATE.........................................................................................................................479
SIMULATE_D.....................................................................................................................480
SP......................................................................................................................................481
SP_D..................................................................................................................................482
SP_HI_LIM.........................................................................................................................482
SP_LO_LIM........................................................................................................................483
SP_RATE_DN....................................................................................................................483
SP_RATE-UP.....................................................................................................................484
ST_REV.............................................................................................................................484
STATUS_OPTS.................................................................................................................484
STRATEGY........................................................................................................................486
TAG_DESC........................................................................................................................486
TEST_RW..........................................................................................................................487
TRK_IN_D..........................................................................................................................488
TRK_SCALE......................................................................................................................488
TRK_VAL...........................................................................................................................489
UPDATE_EVT....................................................................................................................490
WRITE_ALM......................................................................................................................490
WRITE_LOCK....................................................................................................................491
WRITE_PRI........................................................................................................................491
XD_SCALE ........................................................................................................................492
XD_STATE.........................................................................................................................493
12. APPENDIX C..............................................................................495

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12.1 Fieldbus Status Display Indications ......................................................495
12.2 Substatus Definitions for Quality Status...............................................502
13. APPENDIX D.............................................................................507
13.1 Mode Change Conditions........................................................................507
14. APPENDIX E .............................................................................511
14.1 Fieldbus Wiring Considerations.............................................................511
Fieldbus topologies ........................................................................................................... 511
Power Conditioning........................................................................................................... 512
Power distribution..............................................................................................................513
Signal degradation limitations............................................................................................ 513
Cable guidelines summary................................................................................................ 514
Cable Attenuation.............................................................................................................. 515
Signal distortion versus capacitance................................................................................. 515
Attenuation calculation summary....................................................................................... 516
Cable test.......................................................................................................................... 516
15. APPENDIX F..............................................................................517
15.1 About Parameter Definition Editor for Fieldbus Device Block............517
16. APPENDIX G.............................................................................519
16.1 Loading CIOM-A FIM firmware................................................................519
Checking CIOM-A FIM firmware status............................................................................. 519
Checking firmware version................................................................................................ 520
Loading Boot code ............................................................................................................ 525
Loading Personality image................................................................................................ 529
17. APPENDIX H.............................................................................533
17.1 Important Functional Considerations....................................................533
General ............................................................................................................................. 533
18. APPENDIX I...............................................................................539
18.1 Link Parameters Reference.....................................................................539
Background....................................................................................................................... 539
More detailed information.................................................................................................. 540

Contents
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18.2 Description...............................................................................................540
Parameters for Link Configuration in Project Mode............................................................540
Parameters for Link Configuration in Monitor Mode...........................................................551
Some term abbreviations ...................................................................................................555
19. APPENDIX J ..............................................................................557
19.1 Load Interactions for Fieldbus Related Operations.............................557
Summary............................................................................................................................557

Contents
Tables
xx Experion PKS Series A Fieldbus Interface Module User's Guide R400
Honeywell July 2010
Tables
Table 1 CIOM-AFIM LED Interpretations....................................................................348
Table 2 CONTROL_OPTS Bit Selections...................................................................431
Table 3 IO_OPTS Bit Selections.................................................................................451
Table 4 STATUS_OPTS Bit Selections ......................................................................485