HP 6960A Service manual

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06960-90002
OPERATING
AND
SERVICE
MANUAL
MODEL
6960A
DC POWER
SUPPLY
Serials Prefixed: G
604
Copyright Hewlett· Packard GmbH 1964
7030 Btlblingen, HerrenbergerstraBe
110,
W.·Germany
Prinleo
8/87

'i
Model 6960 ATable
of
Contents
List
af
Illustrations and Tables
TABLE
OF
CONTENTS
Section
Introduction
..
Instrument Identification " "
General
Description
••
o~."
••
""
•••••••
oo".".o,,.
1-1
1-1
1-1
1-1
GENERAL
INFORMATION
1-1
1-3
1-5
II
INSTALLATION
.0
..
"
".·.·.·····
2-1
2-1
2-3
2-5
Inspection
..
Power cabIe
,.
..
115 Vor 230 VOperation
..
2-1
2-1
;~
2-1
Remote Sensing
•••••••••.•••.••••••••••••••••
Operating Controls " "
..
Current Limit Control
..
Connections to Load
..
Automatic Parallel Operation
..
Automatic
Series
Operation
..
Remote Programming .
3-1
3-1
3-1
3-3
3-3
3-3
3-4
3-4
OPERATING INSTRUCTIONS
3-1
3-3
3-5
3-7
3-9
3-11
3-13
III
4-1
Overall
Block Diagram .
4-3
Circuit
Description
••••••••••••••••••••••••••
IV PRINCIPLES OF OPERATION ...................... 4-1
4-1
4-1
MAINTENANCE
•.•
~
.
Introduction
••••••••••••••••••••••••••••••••
General
Maintenance
Information
•••••••••••••
Test Equipment Required
•.••••••••••••••••.••.
Performance
Tests
.
Detailed
Test Procedure
..
V
5-1
5-3
5-5
5-7
5-9
5-11 Trouble Shooting
~
.
5-1
5-1
5-1
5-1
5-2
5-5
5-8
Introduction .
Ordering
Information
•••••••••••••••••••••••••
VI
REPLACEABLE
PARTS
6-1
6-4
................................... 6-1
6-1
6-1

Model 6960 A
Number
Table
of
Contents
List
of
Illustrations
and
Table
LIST
OF
ILLUSTRATIONS
Measuring
line,
load
.••...•••.•.•••....•.....••...
Operating Controls
••...•...••••••••.••.•.••..•.••.
.
Terminal Connections
•••••••••••••••••
0"0
••••••••••••
Model 6960A Power Supply
1-1
3-1
3-2
4-2
5-1
Block Diagram
............
....................................
1-1
3-2
3-6
4-1
5-4
5-2
5-3
5-4
5-5
Number
1-1
5-1
5-2
Regulation
and
Ripple
Measuring
AC
Internal Impedance
•••••••••
,.,
•••••••••
Recommended Connections
at
the
Power Supply
•••••••••
Jv4todel
6960 Circuit
Diagram
••••.••••••••••••••••••••
Servicing
Etched
Circuit
Boards
••..••...•.•...••.....
LIST
OF
TABLES
Specifications
••••••••••••••••••••••••••••••••••••
Recommended
Test
Equipment
•••••••••••••••••••••••
Trouble Location Chart
••••••••••••••••••••••••••••
5-4
5-5
5-9
5-10
1-0
5-2
5-8
Replaceable
Parts
~
•
,.
6-2
6-2
Reference Designator Index
........................
6-2
6-5
APPENDICE
Code
List
of
Manufacturers
Manual Changes
Sales Office Locations

Model
6960
A
REGULATED OUTPUT:
LOAD REGULATION:
LINE REGULATION:
RIPPLE
AND
NOISE:
TEMPERATURE
STABILITY:
TEMPERATURE
RANGE:
OUTPUT IMPEDANCE:
RECOVERY TIME:
METER
ACCURACY:
OVERLOAD PROTECTION:
OUTPUT TERMINALS:
REMOTE PROGRAMMI
NG:
POWER:
DIMENSIONS:
WEIGHT:
1-0
Specifications
TABLE
1-1
SPECI
FICA
TlONS
2
ranges
switched
by push
button
switch
0-18
V/600
mA:
Voltage
cantinuously
adjustable
from
0-18
V
dc.
600
mA
over
entire
valtage
range.
0-36V/3OO mAl
Voltage
continuously
adjustable
from
0-36
V
dc.
300
mA
over
entire
voltage
range.
Less
than
5
mV
change
in
output
voltage
over
full
aperat
i
ng
range.
Less
than
5
mV
change
in
output
voltage
for
±10% power line
changes.
Less
than
150
;U
Vrms •
Less
than
O. 1
%;0
C.
Ot055
0
C.
Less
than
0.02
Qfrom
DC
to
1
Kc.
Less
than
0.5
Qfrom 1
Kc
to
50
kc.
Less
than
50
fJs
after
a
change
from full
10aCl
to
no
load.
~
5%
of
full scole.(METERS
ON
OPTION
01
ONLY)
Output
current
I
imiter
continuously
variable
from
80
to
600
mA
on
0-18
V
range,
40
to
300
mA
on
0-36
V
range.
Three banana jacks
spaced
3/4
inch
apart.
Positive and negative terminals are isolated from
chassis. Amaximum of 400 Vmay be
connected
between ground and either output terminal.
About 200
Q/V
external resistance applied to
rear-mounted terminals.
110/220
V:: 10%,
50
to
60
cps,
40
watts.
115/230
V±10%,
50
to
60
cps,
40
watts.
6-3/32
inches
(155
mm)
high,
5-1/8
inches
(130
mm)
wide,
11
inches (279
mm)
deep.
Shipping
10
Ibs
(4.6
kg)

Model
6960
A
1-1 Introduction
SECTION I
GENERAL INFORMATION
Section
I
1-2
This
is
on
operoting
and
service
manual far the Madel 6960 A
DC
Power
Supply.
This manual
is
applicable
only to instruments with the prefix number shown on
the
title
page
except
as modified
by
change
sheets.
1-3
Instrument
Identification
1-4
Hewlett-Packard
instruments use a
two-section,
eight-cligit
serial
number,
that
is,
000-00000.
The first
three
digits
are
an
identification
number;
the
last five
digits
are
the instrument
serial
number.
If
the
identification
number on the
instru-
ment daes not
agree
with
the
identification
number shown on
the
manual
title
page,
there
are
differences
between
the manual and instrument. These
differences
are
described
in
manuol
chonge
sheets having the prooer
identificotion
number.
1-5
General
Decription
1-6
The
-hp-
Model 6960A
DC
power supply produces a
regulated
DC
voltage
conti-
nuously
adjustable
from 0to 36 Vup to a
current
of
300 rnA, or from 0to
18
Vup
to a
current
of
600
rnA,
according
to
which
range
has
been
selected
by means
of
the
front
panel
push
buttons.
The supply makes load
circuit
performance
idepencient
of
external
power supply
influences,
has
very
low source
impedance
and
excellent
regulation
against
change
in
line
and
load.
This supply
is
especially
useful as asource
of
power for transistor
circuits
because
it
features
a
protective
circuit
which
electronically
li;"its
the
maximvm
OUTput
Fig.
1-1 Model 6960A Power Supply
1-1
~i:;;;mmmmmmm:::::::;;;:mmmmmmmm;mmmm;mmm;;m;;m;;
mmmmm;;;,
::i::,Fmm;;mmmm;""""""",,,
:;""",,,,,''': ""'H':::;:.;;'.::;::;:"m:;;';;';';;';;::"':;;';;;1:::::::::::::""="'"''''''"''''
"","'""",=:::,::":::::"',,,,,,::,,,,,,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,l!I1Iil

IvIode
I6960 ASection 1
current to volues
selected
by
0front ponel
control.
Accidental damaging of
expensive components
by
excessive current
can
thus
be
reduced
to aminimum,
if the
CURRENT
LIMIT
control
is
set to a
value
just above
the
normal operating
current
of
the external
circuit.
Another important appl ication
of
the Model 6960A
Power Supply
is
in
electronic
test systems where various fixed voltages have to
be
produced
sequentially
with ahigh
degree
of
reproducabil
ity.
This
can be
achieved
because the output
voltage
of
th
is
supply
may
be
programmed
by
an
externally
connected
fixed resistor or aseries
of
same.
The
output
voltage
will then
be
pro-
portional to
the
value
of
this resistor; changing the resistor
in
predetermined
steps will have corresponding effects on the output
voltoge.
Both
output terminals of the power supply are insulated
from
chassis ground. Either
terminal
may
be grounded as high as 400 V
from
ground.
It
is
therefore possible
to
connect
anumber
of
supplies in series to obtain higher voltages than 36
V.
If
more current than 600
mA
is
needed,
there
is
the possibi Iity
of
operating several
power suppl ies in
parallel.
Remote sensing
can
be used for minimizing the
effect
of
supply lead resistiance
and thus providing an
exactly
regulated
voltage
at
the
supplied
circuit
regardless
of
lead
length.
2-0
.................••.•..
_---

Model 6960A
2-1
Inspection
SECTION
II
INSTALLATION
Section
II
2-2
When
the
Model
6960A
is
received,
inspect
it
for
damage
received
in
transit.
Operate
the
instrument
to
make
certain
that
it
is
functioning
satisfactorily.
If
damage
is
evident,
follow
the
procedures
outlined
in
the
"CLAIM FOR DAMAGE
IN
SHI
PMENT"
page
of
this manual (inside
rear
cover).
2-3
Power
cable
2-4
The
three
conductor
power
cable
supplied
with
the
instrument
is
terminated
in a
three
connector
male power plug recommended by
the
VDE
(Verein Deutscher
Elektrotechniker)
•
WARNING
The
third
conductor
grounds
the
instrument
cabinet
for
the
PROTECTION
OF
OPERATING PERSONNEL.
If
0two
con-
nector
line
power
receptacle
is
used,
the
instrument
cabinet
should be
grounded
externally.
2-5
115
Vor
230
VOperation
,
2-6
The instrument
is
designed to work from
110,
115
or
220,
230 volts ±
10
%line voltage,
It
is
shipped
from
the factory wired for operation from a
110
Vor
220
Vsource,
It
may be
re-wired for operation
from
a
115
Vor 230 Vline by changing connection on transformer
T1
from
4Ato 4and from 2A
to
2
(see
Figure
5-4),
To
operate
from
220
V(230
V)
line,
set
the slide switch on the rear panel to 230
V,
to
operate
from
110
V
(115
V),
set
the
slide switch to
115
V,
Fuse
F1
should be 0.4 Aslow blow for
220
V(230
V)
and
0,8
slow
blow for
110
V
(115
V),
2-1

Model
6960
A
SECTION
III
OPERATING INSTRUCTIONS
Section
III
3-1
Operating
Controls
Figure
3-1
shows the functions of
the
front panel controls and terminals and
is
self-explanatory.
3-2
To
turn the instrument on, push
in
either of the range buttons, according to the voltage
and current which
is
desired. Accidental setting of both buttons,
18
Vand 36
V,
will
cause
no damage to the unit;
in
this
case
the instrument has
been
switched to the
36
V - 300
mA
range. Pushing
in
the button marked OFF turns
the
instrument off.
3-3
Current
Limit Control
3-4
This knob adjusts the
peak
current output of the supply. The indication
is
nominal. To
set
the value exactly, remove
the
load
and
short
the
power supply terminals. Adjust the
.!i
....
m
CURRENT
LIMIT
control until the meter indicates
the
required maximum current.
#,
If
the
supply
is
to
be
used
in
an
application
where
the
current
drown from
the
instrument
is
not
essentially
unifotm
with
respect
to
time,
e.g.
in pulse
type
circuits,
then
the
fast
acting
character
of
the
current
limiting
circuit
must
be
taken
into
consideration.
The
average
current
may
be
within
the
supply
rating
or
below
the
maximum
current
set
with
the
CURRENT LIMIT
control,
but
peak
currents
moy
be
high
enough
to
cause
the
supply
to
clip.
The CURRENT
LIMIT
control
must,
consequently,
be
set
to a
value
which
is
greater
than
the
peak
current
requirements
of
the
circuit.
The
output
terminals
are
connected
internally
to
a
200
juF
capacitor
which
helps supply high
current
peaks,
provided
they
are
of
short
duration.
Any
exter-
nal
capacity
added
will
improve
the
peak
current
capability,
but
will
decrease
the
safety
provided
by
the
current
Iimit
control.
High
range
currents
may
then
destroy
external
components
before
the
average
current
inside
the
supply
;11'
increases
sufficiently
to
cause
the
limiting
circuit
to
operate.
3-1

tv\odeI6960A
Section
III
CABINET
GROUND
METER INDICATES
OUTPUT
/CURRENT
/
,
/
RANGE
PrM£~POWER
OFF
ON
o
v
,0
,~
'"
mA
Zo"l
"4c
\'
.'
I""
I
,\1,1
,,,I,,
'/
"
I"
WJe
I!
-_.:
..
~
0»:~"
')11-'\
G
'.
I
~Selects
maximum
I ,' rcurrent output
VOLTAGE
ADJUST
CURRENT
LIMIT(mA)
'fo°
o
~a>?')
:600
110
I
)~
~_'-J,
CONNECT
LOAD
.0
100
TO
(+
)
AND
(-)
+r--_---,,-,
-Hr----
TERMINALS
~@
'@"Eltherterminalmay
~
~j
oe
connected
to
CJl'ounded
cClblnet
~
terminal.
\
L
SETS
MAXIMUM
OUTPUT
VOLTAGE
METER
INDICATES
OUTPUT
VOLTAGE 7
/
Fig.
3-1
Operating
Controls
3-2

Model 6960 A
3-5
Connections to Load
Section III
3-6
The load may be
connected
to
either
the
front or
rear
output
terminals
of
the
power supply as shipped from
the
factory.
Sensing
of
the
output
voltage
is
auto-
matically
accomplished in both modes
of
operation.
The user should realize that the specifications describing the electrical characteristics
of
the power supply are given for measurements made directly at the
terminals.
Long
leads between instrument and load
deteriorate
load
regulation,
which
can
only
be
maintained
within
the
specifications
of
the
power supply by
using remote sensing as described
later
in
this
section
of
the
manual.
3-7
Automatic Parallel
Operation
3-8
Automatic
parallel
operation
as used here
is
defined
as a
parallel
operation
of
two
or
more power supplies with
one
unit
(the master)
acting
as acontrol
unit
and
the
additional
units (the slaves)
acting
as
controlled
units,
where
each
supply
automatically
provides an equal share
of
current.
Each Model 6960A
can
be used
as master or
slave
un
it.
The connections
of
the
supplies have to be made in
accordance
with Fig.
3-2
C.
NOTE
All
un
its must
operate
on
the
same
voltage
range
(0-
18V
or
0-36
V)
!
Turn on
the
master
unit
first, then
the
slave
units.
Each supply will share
the
load
current
and
the
master
unit
will
automatically
limit
the
voltage
and
the
current
for
all
units.
Each slave unit sti
II
maintains its own short
circuit
protection
and
should be set
to a
current
limit slightly
greater
than the maximum
current
set
on
the
master
~i:;'
unit.
If
the
slave
unit was
set
to acurrent limit
slightly
greater
than
the
master
un
it and if
the
slave
un
it was turned on first,
the
equipment under test might
be damaged by excessive
current
before
the
master
unit
was turned on and took
over
the
current
control.
3-9
Automatic Series
Operation
3-10
Two
or
more supplies may be
operated
in
series to
obtain
ahigher
voltage
than
that
obtainable
from
asingle
supply.
One
unit
(the master)
acts
as acontrol
unit,
which controls the
additional
units (the
slaves).
The master will
set
the
total
output
voltage
with
each
unit
contributing
the
same amount
of
voltage.
Any Model 6960A may be used as master
or
slave
unit.
Connect the
output
terminals
of
the units
so
that
the
two
terminals
of
the
master are the most negative
of
all. The arrangements
of
interunit connections
are
shown
in
Fig.
3-2
bfor two units
and
in
Fig.
3-2
dfor
three
or more
units.
The
connection
beween -S
of
the
master
and
A
2,
A 3
of
the first
slave
has
to be
done
by
means
of
a
10
K
0/0.5
W
resistor.
3-3

Model
6960
A
Section
III
Prior
to
turn on
set
the
VOLTAGE ADJUST
control
on
the
master
unit
fully
counterclockwise
and
the
ones
on
all
slave
units
fully
clockwise.
Then turn on
all
units
and
adjust
the
master
unit
to
the
desired
voltage.
If
the
slave
units
do
not
track
the
master
unit,
turn
off
all
instruments
and
recheck
your
connec-
tions.
For minimum
ripple
across
connected
outputs,
add
a 5
/uF
(or
larger)
/50
V
electrolytic
capacitor
from
+S
to A2
terminals
on
all
slave
units.
All
instru-
ments must be
operated
on
the
same
range.
Dl
not
connect
more
than
ten
units in
series
to
avoid
exceeding
the
400V
rating
from
+or
-
output
terminals
to chass
is.
3-]
1Remote Programming
3-12
3-13
The
output
voltage
of
Model
6960A
may
be
changed
by
actuating
the
front
panel
VOLTAGE ADJUST
con,rol
or
by chong"'::;
,ll"C
'''''0''
or
the externa'i
programming
resistor.
If
anumber
of
Model
6960A's
are
connected
in
series
or
parallel,
all
units
can
be
conrrolled
by
cho'lgi"9
rt;e
programming
resistor
attached
to the master
unit
only.
Thus
the
output
voltage
may
be
program-
med
remotely
by using
stepping
switches
to
change
the
value
of
the
external
resistor
in
accordance
with aprogrammed
procedure.
The
connections
on the
rear
terminal
strip,
shown
in
Fig.
3-2
e
have
only
to
be performed on the master
unit.
Then the
output
voltage
will
vary
lire~·I,:
with
the
programming
resistor
at
a
rate
of
approximately
200
O/V,
that
means,
a
2000
resistor wi
II
give
1 V
output,
0400
0resistor 2V
output,
etc.
When using a
switch
to
change
the programming
resistance
whi Ie
the
instru-
ment
is
on,
be
sure to use a
shorting
contact
type
switch
to
keep
the
voltage
of
the
supply from rising
while
switching.
If
the
programming
circuit
is
opened,
even
momentarily,
the
voltage
from
the
supply will
rise.
This
switching
tran-
sient
may
damage
the
circuit
under
test.
Remote Sensing
When
the
rear
terminals
of
the
instrument
are
connected
in
the
normal
fashion,
the
voltage
for
regulation
control
(sensing
voltage)
is
taken
from
the
output
of
the
supply
at
the
front
panel.
This
is
not
always
the
best
point
to
obtain
this
voltage,
because
there
may be a
voltage
drop
in
the
supply
leads
between
the
load
and
the
supply.
To
get
around
this
effect,
a
separate
set
of
terminals
for
the
sensing
voltage
(+S
and
-S)
are
provided
on
the
rear
of
the
instrument.
These
terminals
permit
a
separate
pair
of
leads
to
connect
at
the load
to
supply
the
sensing
voltage.
The leads
carry
no load
current
but
are
inside
the
regulation
loop
of
the
ampl
ifier.
To
use
remote
sensing,
run a
separate
set
of
leads from
the
load to
the
sensing
terminals.
These
leads
do
not
need
to be as
heavy
as
the
supply
leads
but
they
must be
protected
against
hum
pickup.
Run
either
twisted
pair
open
wire
leads
3-4
._-""--
-----------~.~_."""",.,''''''''''''''''''''''''''''''','''''".""
,,
" " "
""
""
..
""
,
••
",,,,,,,,,,,,,,,,
",,,,,,,,,,,,,,,,,,,,,,,,,,.,,,,,,
..
,,.,,
,,
..
,,,,,,,,,,,,,,,,,,·
.•.•.
"
••••
m.'

Model
6960 ASection
III
or
shielded
leads
if
hum
pickup
is
severe.
Connect
the
leads
to
the
sensing
terminals
+5
and
-5
on
the
rear
of
the
instrument.
At
the
load. attach
these
leads
across
the
load.
Remove
the
shorting
link
between
(-)
and
(-5)
and
(+)
and
(+5).
CAUTION
Do
not
operate
the
instrument
with
the
sensing
leads
open.
Be
sure
to
observe
polarity
when
making
these
connections.
Wrong
connections
may
damage
the
supply.
If
the
instrument
is
operated
in this manner,
the
maximum
output
current
decreases
at
a
rate
of
approximately
8%
per
every
100
MQ
of
resistance
in
the
minus
load
lead.
3-5
··················"""",,,,,,,,,,,""'''';;m;>;;;;'',,;:;:±:i1!';il

Model
6960
A
Section
III
FRONT
REAR
ferh
I
FRONT REAR
A5
-
-5
AI
42
A3
+5
+A4 IMASTER
o0
~r-~
0u00
0
.0.5
-
-S
AI
AZ
43
+5
+
.0.4
LFJJ
,00
ULU
oUo0
o0- -
~t
-
~
0
--'
45
U
~
A243
0
+(j
A4
o0o0SLAVE
(a)
Normal
Operation
(
b)
Auto
-
Series
Op.ration
for
2
Unit.
'::'5
-
-5
A
A2t.3
+5
+
A4
I
o° °
91.-_0
__
)_0_0_0_0---,9
°SLAVE
F"RONT
C!~\J
CIJ
I
C2J
I
REAR
A5 - - 5A. A 2 A 3 +5+
A4
0090
000090
SLAVE
FRONT
lGh
u~
~
REAR
(e)
Auto-
Parallel
Operation
for
:3
Units
FRONT
0+ -
o0
i0
(d)
Auto
-
Series
Operation
for
3
Unite
REAR
(e)
Remote
Programming
Figure
3-2
Terminal
Connections
3-6

Model
6960
A
SECTION
IV
PRINCIPLES
OF
OPERATION
4-1
Overall
Block
Diagram
Section
IV
4-2
As
shown
in
Figure
4-1
the
power
transformer
feeds
two
fullwave
rectifiers.
The
rectified
AC
is
filtered
and
controlled
by
aseries
regulator.
The
two
built
in
series
regulators
can
be
operated
either
in
series
or
parallel
depending
upon
the
selected
range
of
the
push
button
switch
and
are
controlled
from
the
error
ampl
ifier
man
itoring
the
output
vol
tage
of
the
supply.
The voltage monitoring
error
amplifier
senses any change in the
output
voltage
compared to areference voltage. The output
of
the
amplifier
causes the resistance
of
the series regulator to be varied in such away
as
to
keep the
output
voltage constant.
The programming current, determined by the reference voltage and the series resistor
R
35,
flows mainly through
the
VOLTAGE
ADJUST
potentiometer
R
40.
The
product
of
the programming current and the value
of
R
40
equals the
output
voltage.
4-3
Circuit
Description
4-4
The
schematic
diagram
(Fig
5-4)
shows
all
details
of
the
circuit.
Power
trans-
former
is
shown
to
consist
of
three
secondary
windings
of
which
the
upper
two
are
the
main
sources
of
DC
power,
while
the
lower
supplies
the
reference
and
auxiliary
voltage
circuit.
Rectifier
bridges
CR
3
to
CR
6
and
CR
7
to
CR
10
are
coupled
by
R
1.
Fi
Itering
is
provided
by
capacitors
C2 and
C3.
Resistors
POWER
LINE
SUPPLY
SUPPLY
OUTPU
RECTIFIERS
REGULATORS
>-to
POWER
ERROR
TRANSFORMER
AMPLIFIER
REFERENCE
REFERENCE
RECTIFIERS
REGULATORS
T
Fig.
4 - 1
Block
Diogram
4-1

Model
6960
ASection
IV
,
,R 3 and R 4
allow
a
current
flow
through
the
rectifier
bridges
even when no
output
current
is drawn from
the
instrument.
Series
regulators Q1and Q2
act
as
variable
resistors
determining
output
voltage
and current. The
output
current
from
one
regulator
is
monitored
by the
resistor
combinations
R39 B, R 9 and R
8,
while
R39 A, R 9 and R10
monitor
the
current
from
the
other
regulator.
The
voltage
drop
across
these
resistors
is
applied
to
the
emitter
of
Q
5.
When
this
potential
exceeds
a
dist
inet
value
determined
by R
39
Aand Band
the
load current,
transistor
Q5is caused
to
clip. From then on
Q5holds the base
voltage
and
hence
the
emitter
voltage
of
Q1
through
CR 13 and
voltage
amplifier
Q
3,
thus
preventing
any
further
increase
in
the
load
current.
Voltage
divider
R
5,
R 6
adjust
the
base-emitter
voltage
of
transistor
Q2
if
the
power
supply
is
driven
in
the 36 V / 300 mA range. The
ammeter
(M
1)
indicates
the
output
current
by
measuring the
voltage
across R
22
and
the
voltmeter
M 2
indicates
directly
the
output
voltage
of
the
power
supply.
The
voltage
error
amplifier
consists
of
the
two
transistors Q7
and
Q8
besides
Q
3.
In
the
constant
voltage
mode
changes in
the
output
voltage
due
to
changes in
load
or
line
voltage
are
amplified
and
applied
to
the
base
of
Q1
in
such away
as
to
keep
the
output
voltage
constant. R
23
is used
to
adjust
the
positive
feedback
from
the
collector
of
Q8
to
the base
of
Q
7.
A
proper
adjustment
of
this
feedback
will
result
in no
output
voltage
change when the load
current
is changed from no load
to
full
load.
It
can
even
be
adjusted
to
yield
a
negative
output
resistance,
i.
e., when aload is
applied,
the
output
voltage
increases
rather
than decreases. Normally, this is
adjusted
to
give
zero
output
resistance and
not
a
negative
resistance.
CR 14 and CR
13
are
disconnecting
diodes.
In
the
constant
voltage
mode
CR
13 is
closed, CR 14 open, so
that
the
current
error
amplifier
is
out
of
circuit.
In
the
constant
current
operation
CR 13 will be
automatically
opened
and CR 14
will
be
closed
to
isolate
the
voltage
error
amplifier.
The
reference
supply
consists
of
a
complete
feedback
amplifier,
Q4and Q
6.
The
reference
voltage
itself
is
controlled
by zener
diodes
CR 20 and
CR
21, which also
stabilizes
the
negative
auxiliary voltages. R
41
helps
to
supply
the
thermal
stability
of
the
base
potential
of
transistor
Q
5.
Manufacturing
tolerances
of
CR
21
are
compensated
by
factory
adjustment
of
R27 by means
of
shunt
resistor
R38. The value
of
R17
allows
current
changes
proportional
to
line
voltage
changes.
These
current
changes
compensate
possible
variations
of
the
current
through CR
21
with line
voltage
variation
and minimize
changes in
output
voltage.
4-2
"'''ii'''''''''''''''=,",
_
..

Madel 6960 A
5-1
Introduction
SECTION V
MAl
NTENANCE
Section V
5-2
This
section contoins mointenonce and service information for the Model 6960 A
Power Supply. Aperformance
check
can be made with
the
instrument
in
its
cabinet
and
is
agood test as port
of
prevention maintenance and incoming quality control
inspection.
5-3 General
Maintenance
Information
...
5-4 The power supply has no parts which have a
definite
limited
life.
The
instrument
should
operate
indefinitely with no routine
maintenance.
If
any parts are
replaced
you should
recheck
the
settings of R
7,
R
10
{maximum
short
circuit
current}, R23
{load regulation}
and,
if necessary, R20 and R
21
{meter adjusts}. Variations
among ports may make it necessary to readjust
the
controls
slightly.
Reseal the
controls with adhesive or point
after
adjustment, otherwise the setting will change
with shock and
vibration.
Alist
of
possible troubles and the probable cause
are
tabulated
in
poragraph
5-12.
In
each
case curing the trouble involves replacing the
defective
parts.
Be
careful
when soldering on the
etched
circuit
board.
You
can couse damage
by
excessive
heat
or improper
technique.
l!
5-5
Test Equipment Required
5-6
5-1
Test equipment required to test this instrument
is
listed
in
table
5-1.
The
necessary
specifications required to
obtain
reliable
test results
are
listed
so
that
other
equip-
ment with
equivalent
specifications
may
be used. I
I
I
I
~~~~~_.
_....
__
••....•................................•.............

Model 6960 ASection V
Tobie
5-1
Recommended Test Equipment
Instrument Type Required
Characteristics
Use Instrument
Recommended
AC Voltmeter Accuracy ±3%Measure
ripple
I!jJ
Model403B
Floating input
DC
Volt-Ammeter
Accuracy
±I%
Voltage
Measure
voltage
I!jJ
Model
412A
±2%Current
and
current
Oscillator
100 Hz
to
100 kHz Measure internal
I!jJ
Model200C
Distortion 0.5 %impedance
or
I!jJ
Model202C
'8
Variable Trans- Mon itormeter Change AC input Any
available
former 1
volt
resolution
voltage
variable
and
1%
accuracy
transformer
with monitoring
meter
Lood
Resistor Vorioble Resistor Load for
mea-
Any resistor or
150050W
suring
ripple,
combination
of
regulation
etc.
fixed resistors
Differential 10 mV-range Measure load
I!jJ
Madel 740A
Voltmeter necessary
and
line
regulatian
5-7
Performance Test
5-8
Before
attempting
to trouble shoot this instrument make sure
the
fault
is
with
the
instrument and not with
the
associated
circuit
under
test.
The performance test
wi
II
enable
you to determine this without having to remove this instrument from
the
ca-
binet.
Be
sure to perform this
test
before disturbing
any
ot
the
internal adjustments
of
the instrument.
This
test moy also be used as an incoming inspection test to make
sure the instrument has not been damaged
in
shipment, for
periodic
maintenance
or
to
check
operation
of
the
instrument
after
repairs.
a) Voltage Range.
An
external
DC-Voltmeter having an
accuracy
of
1%or
better,
i.g.
the
I!jJ
Mo-
del
412A,
is
connected
across
the
output
terminals.
The
Model 6960A under
test
is
to be
operated
in
the
36V-300
mA
range.
Turn
the
VOLTAGE ADJUST
clock-
wise until
the
412A
indicates
36V
output.
The
knob must
have
been turned more
than 180 degrees•
Turn
the
VOLTAGE ADJUST fully
counterclockwise.
Output
voltage
should
ga
through
zero
to between 2and 100
mV
negative.
5-2
""., " " """"".""."""""""."".",,, ""'''''"",,,!I!Hi

Model 6960 A
b)
Current Limiting.
Section V
Switch off Model 6960A under
test
and
connect
the
Model 412A with
the
cur-
rent
range
across
the
output
terminals.
Turn
the
CURRENT
LIMIT
fully
clock-
wise.
VOLTAGE ADJUST should be
in
amid
range
position.
Push
the
buttons
18
V-0.6
A
or
36-0.3
A
and
wait
15
minutes.
When
the
instrument has warmed
up measure
the
maximum short
circuit
current
in
both
ranges.
The 412A should
read
about
340
rnA
in
the
36V
range
and
680
rnA
in
the
18
V
range.
c)
Ripple.
Attach
the
load resistor for
18
V
and
0.6
Ato
the
output
terminals and
adjust
the
output
voltage
and
current
to these
ratings.
Connect
the
floating input
of
AC-Voltmeter
4038
(or
equivalent)
ungrounded
AC-voltmeter
to
the
output
ter-
minals.
The
readout
of
the
4038
should not
exceed
150
;UV.
In
the
36
V-0.3
A
range
the
same result should
appear.
d) Load
regulation.
For
the
connections,
refer
to block diagram
in
Figure
5-1.
If
the
load
is
switch-
ed off ond on
the
output
voltage
change
in
both ranges should
not
exceed
5mV.
Th\"
"internal
resistance"
of
the
power supply under
test
should be
positive,
that
is, with load off the
output
voltage
should be higher
than
with load
on.
If
you lock agood
differential
voltmeter,
take
asecond Model 6960A or
another
constant
voltage
source
and
compare
the
output
voltage
changes
to
the
power
supply under test using asensitive
DC-voltmeter
like
the
1j
Model
412A
or
ilj Model
425
A.
e)
Line
regulation.
Take the same
connections
as
in
paragraph
5-8d,
change
the
line
voltage
of
the
Model 6960A under test by means
of
a
variable
Iine transformer
between
198 V
and 242
V.
The
change
in
output
voltage
should not
exceed
5mV on both
ranges.
5-3
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