HP BENCH Series Service manual

DC
POWER
SUPPLY
BENCH
SERIES
MODEL
6215A
OPERATING
AND
SERVICE
MANUAL
FOR
SERIALS
8G250I
-
4200
For
Serials
Above
8G4200
Check
for
inclusion
of
change
page.
For
Serials
Below
8G2
501
Refer
to
Appendix
A.
100
Locust
Avenue,
Berkeley
Heights,
New
Jersey
07922
HP
Part
No.
06215-90001
Printed:
January,
1969

TABLE
OF
CONTENTS
Section
Page
No.
I
GENERAL
INFORMATION
1-1
1-1
Description
1-1
1-5
Specifications
1-1
1-7
Options
1-1
1-9
Accessories
1-1
1-11
Instrument/Manual
Identification
1-1
1-14
Ordering
Additional
Manuals
1-1
Section
page
No.
IV
PRINCIPLES
OF
OPERATION
(CONTINUED)
II
INSTALLATION
2-1
Initial
Inspection
Mechanical
Check
Electrical
Check
Installation
Data
Location
2-11
Outline
Diagram
2-13
Rack
Mounting
2-15
Input
Power
Requirements
Connections
for
230V
Operation
Power
Cable
2-3
2-5
2-7
2-9
2-17
2-19
2-22
Repackaging
For
Shipment
111
OPERATING
INSTRUCTIONS
2-1
2-1
2-1
2-1
2-1
2-1
2-1
2-1
2-2
2-2
2-2
2-2
3-1
3-1
Turn-On
Checkout
Procedure
3-1
3-3
Operation
3-1
3-5
Constant
Voltage
3-1
3-7
Changing
Current
Limit
3-1
3-9
Connecting
Load
3-1
3-12
Operation
of
Supply
Beyond
Rated
Output
3-2
3-14
Optional
Operating
Modes
3-2
3-15
Series
Operation
3-2
3-17
Parallel
Operation
3-2
3-19
Special
Operating
Considerations
3-2
3-20
Pulse
Loading
3-2
3-22
Output
Capacitance
3-2
3-24
Reverse
Current
Loading
3-2
PRINCIPLES
OF
OPERATION
4-1
4-1
Simplified
Discussion
4-1
4-5
Detailed
Circuit
Analysis
4-2
4-6
Feedback
Loop
4-11
Series
Regulator
4-13
Constant
Voltage
Input
Circuit
4-17
Driver
and
Error
Amplifier
4-20
Current
Limiting
Circuit
4-22
Reference
Circuit
4-2
6
Meter
Circuit
V
MAINTENANCE
5-1
Introduction
5-3
Cover
Removal
and
Replacement
5-6
General
Measurement
Technique
5-11
Test
Equipment
Required
5-13
Performance
Test
5-15
Rated
Output
and
Meter
Accuracy
5-18
Load
Regulation
5-20
Line
Regulation
5-35
Output
Impedance
5-38
Current
Limit
5-40
Transient
Recovery
Time
5-46
Troubleshooting
5-48
Trouble
Analysis
5-53
Repair
and
Replacement
5-55
Adjustment
and
Calibration
5-57
Meter
Mechanical
Zero
5-59
Meter
Calibration
5-61
Zero
Volts
Output
Adjustment
5-63
Output
Current
Limit
Adjustment
VI
REPLACEABLE
PARTS
6-1
Introduction
6-4
Ordering
Information
Reference
Designators
Abbreviations
Manufacturers
6-8
Code
List
of
Manufacturers
Parts
List
Table
4-2
4-2
4-2
4-3
4-3
4-3
4-3
5-1
5-1
5-1
5-1
5-2
5-3
5-3
5-3
5-3
5-6
5-7
5-7
5-8
5-8
5-11
5-13
5-13
5-13
5-13
5-13
6-1
6-1
6-1
6-2
APPENDK
A
A-1

MANUAL
CHANGES
DC
POWER
SUPPLY
Model
6215A
Manual
Serial
Number
Prefix
8M
Make
all
corrections
in
the
manual
according
to
errata
below,
then
check
the
following
table
for
your
power
supply
serial
number
and
enter
any
listed
change
(s)
in
the
manual.
SERIAL
MAKE
CHANGES
Prefix
Number
9C
4201
-
4450
1
ALL
-
Errata
9C
4451
-
up
1,2
CHANGE
1:
In
replaceable
parts
table,
make
the
following
change:
R12:
Change
to
IKn.
±5%
3W,
Part
No.
0813-
0001.
ERRATA:
On
Page
5-4,
Figure
5-5,
change
Rl
for
Models
6215A
and
6216A
to
62.5,^..
Change
Paragraph
3-18,
third
sentence
to
read
as
follows:
"The
output
of
each
power
supply
can
be
set
separately."
CHANGE
2:
In
replaceable
parts
table,
make
the
following
change:
R28:
820^,
±5%,
^W,
($
Part
No.
0686-8215.
ERRATA:
On
the
Title
Page,
change
the
serial
number
in
formation
to
read:
"FOR
SERIALS
8G2501-4200.
For
Serials
Below
8G2501,
Refer
to
Appendix
A."
4-27-70

TABLE
OF
CONTENTS
(CONTINUED)
LIST
OF
TABLES
Table
I-I
5-1
5-2
5-3
Specifications
Test
Equipment
Required
Common
Troubles
Reference,
Bias,
and
Filtered
DC
Troubl
e
s
hooting
Page
No.
1-2
5-2
5-9
5-10
Table
5-4
5-5
5-6
5-7
Low
Output
Voltage
Troubleshooting
High
Output
Voltage
Troubleshooting
Selected
Semiconductor
Characteristics
Calibration
Adjustment
Summary-
Page
No.
5-10
5-11
11
13
LIST
OF
ILLUSTRATIONS
Figure
1-1
2-1
2-2
2-3
3-1
4-1
5-1
5-2
DC
Power
Supply
Outline
Diagram
Page
No.
i
V
2-1
Rack
Kit
with
Three
BENCH
Supplies
2-1
Input
Power
Transformer
Connections
2-2
Front
Panel
Controls
and
Indicators
3-1
Simplified
Schematic
4-1
Front
Panel
Terminal
Connections
5-1
Output
Current
Measurement
Technique
5-1
Figure
Page
No.
5-3
Differential
Voltmeter
Substitute
Test
Setup
5-3
5-4
Output
Current,
Test
Setup
5-3
5-5
Load
Regulation,
Test
Setup
5-4
5-6
Ripple
and
Noise,
Test
Setup
5-5
5-7
Noise
Spike
Test
Setup
5-6
5-8
Output
Impedance,
Test
Setup
5-6
5-9
Transient
Recovery
Time,
Test
Setup
5-7
5-10
Transient
Recovery
Time,
Waveforms
5-8
5-11
Servicing
Printed
Wiring
Boards
5-12
iii

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&
AMOEffCS
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COARSr
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W.TtR
StU-C
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HEW!,gTT^^PACftA(tD
^KJiTS^SI
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^
mtA
mftm
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^
9
o,
•
o~|;
,
.
VOl.TA(^
•.3-
-
f.
te
l^:
Figure
1-1.
DC
Power
Supply
iv

SECTION
I
GENERAL
INFORMATION
1-1
DESCRIPTION
1-2
This
power
supply,
Figure
1-1.
is
completely
transistorized
and
suitable
for
either
bench
or
relay
rack
operation.
It
is
a
compact,
regulated.
Con
stant
Voltage/Current
Limiting
supply.
The
output
voltage
can
be
continuously
adjusted
throughout
the
output
voltage
range.
The
power
supply
is
fully
pro
tected
from
overloads
by
a
fixed
current
limit
which
is
set
by
means
of
an
internal
adjustment.
The
cur
rent
limit
circuit
permits
series
and
parallel
connec
tion
of
two
or
more
supplies
when
greater
voltage
or
current
is
desired.
1-3
Either
the
positive
or
negative
output
terminal
may
be
grounded
or
the
power
supply
can
be
opera
ted
floating
at
up
to
a
maximum
of
300
volts
off
ground.
1-4
A
single
meter
is
used
to
measure
either
out
put
voltage
or
output
current
in
volts
and
milliamps,
respectively.
The
voltage
or
current
range
is
selec
ted
by
the
METER
switch
on
the
front
panel.
1-5
SPECIFICATIONS
1-6
Detailed
specifications
for
the
power
supply
are
given
in
Table
1-1.
1-7
OPTIONS
1-8
Options
are
factory
modifications
of
a
stand
ard
instrument
that
are
requested
by
the
customer.
The
following
options
are
available
for
the
instru
ment
covered
by
this
manual.
Where
necessary,
de
tailed
coverage
of
the
options
is
included
through
out
the
manual.
Option
No.
Description
28
230Vac,
50-400Hz,
Single-Phase
Output:
Factory
modification
consists
of
reconnecting
the
input
transformer
for
230Vac
operation.
Refer
to
Section
II
for
further
details.
1-9
ACCESSORIES
1-10
The
accessories
listed
in
the
following
chart
may
be
ordered
with
the
power
supply
or
separately
from
your
local
Hewlett-Packard
field
sales
office
(refer
to
list
at
rear
of
manual
for
addresses).
(fe
Part
No.
Description
1452lA
3|-"
High
Rack
Kit
for
mounting
up
to
three
BENCH
supplies.
(Refer
to
Sec
tion
II
for
details.)
14522A
7"
High
Rack
Kit
for
mounting
up
to
six
BENCH
supplies.
(Refer
to
Sec
tion
II
for
details.)
1-11
INSTRUMENT/MANUAL
IDENTIFICATION
1-12
Hewlett-Packard
power
supplies
are
identified
by
a
three-part
serial
number
tag.
The
first
part
is
the
power
supply
model
number.
The
second
part
is
the
serial
number
prefix,
which
consists
of
a
num
ber-letter
combination
that
denotes
the
date
of
a
significant
design
change.
The
number
designates
the
year,
and
the
letter
A
through
L
designates
the
month,
January
through
December
respectively.
The
third
part
is
the
power
supply
serial
number.
1-13
If
the
serial
number
prefix
on
your
power
sup
ply
does
not
agree
with
the
prefix
on
the
title
page
of
this
manual,
change
sheets
are
included
to
up
date
the
manual.
Where
applicable,
backdating
information
is
given
in
an
appendix
at
the
rear
of
the
manual.
1-14
ORDERING
ADDITIONAL
MANUALS
1-15
One
manual
is
shipped
with
each
power
sup
ply.
Additional
manuals
may
be
purchased
from
your
local
Hewlett-Packard
field
office
(see
list
at
rear
of
this
manual
for
addresses).
Specify
the
model
number,
serial
number
prefix,
and
($i
stock
number
provided
on
the
title
page.
1-1

Table
1-1.
Specifications
INPUT:
105-125Vac,
single
phase,
50-400Hz.
OUTPUT:
0-25Vdc,
0-400mA.
LOAD
REGULATION:
Less
than
0.01%
plus
ImV
for
a
full
load
to
no
load
change
in
output
current.
LINE
REGULATION:
Less
than
0.01%
plus
4mV
for
any
line
voltage
change
within
the
input
rating.
RIPPLE
AND
NOISE:
Less
than
200|j.Vnns/lmV
p-p
(dc
to
20MHz).
TEMPERATURE
RANGES:
Operating:
0
to
55°C.
Storage:
-40
to
+85°C.
TEMPERATURE
COEFFICIENT:
Less
than
0.02%
plus
ImV
per
degree
Centi
grade.
STABILITY:
Less
than
0.10%
plus
5mV
total
drift
for
8
hours
after
an
initial
warm-up
time
of
30
minutes
at
constant
ambient,
constant
line
voltage,
and
constant
load.
INTERNAL
IMPEDANCE
AS
A
CONSTANT
VOLT
AGE
SOURCE:
Less
than
0.03
ohms
from
dc
to
IkHz.
Less
than
0.5
ohms
from
IkHz
to
lOOkHz.
Less
than
3.0
ohms
from
lOOkHz
to
IMHz.
TRANSIENT
RECOVERY
TIME:
Less
than
50[j.sec
for
output
recovery
to
within
lOmV
following
a
full
load
current
change
in
the
output.
OVERLOAD
PROTECTION:
A
fixed
current
limiting
circuit
protects
the
power
supply
for
all
overloads
including
a
direct
short
placed
across
the
output
terminals
in
con
stant
voltage
operation.
METER:
The
front
panel
meter
can
be
used
as
either
a
0-30V
voltmeter
or
as
a
0-500mA
ammeter.
OUTPUT
CONTROLS:
Coarse
and
fine
voltage
controls
set
desired
output
voltage.
Meter
switch
selects
voltage
or
current.
OUTPUT
TERMINALS:
Three
"five-way"
output
posts
are
provided
on
the
front
panel
All
power
supply
output
terminals
are
isolated
from
the
chassis
and
either
the
posi
tive
or
negative
terminal
may
be
connected
to
the
chassis
through
a
separate
ground
terminal
located
on
the
output
terminal
strip.
COOLING:
Convection
cooling
is
employed.
The
supply
has
no
moving
parts.
SIZE:
5i"/13,34cm
W
x
3i"/8,26cm
H
x
7"/l7„78cm
D.
Using
a
Rack
Mounting
Kit,
three
units
can
be
mounted
side
by
side
in
a
standard
19"
relay
rack.
■WEIGHT:
5.25
lbs./2,38
kg.
net,
71bs./3,17kg.
shipping.
FINISH:
DarkCray
POWER
CORD:
A
three-wire,
five-foot
power
cord
is
provided
with
each
unit.
1-2

SECTION
II
INSTALLATION
mnTTTTm
-
REAR
Figure
2-1.
Outline
Diagram
2-1
INITIAL
INSPECTION
2-2
Before
shipment,
this
instrument
was
inspec
ted
and
found
to
be
free
of
mechanical
and
electri
cal
defects.
As
soon
as
the
instrument
is
unpacked,
inspect
for
any
damage
that
may
have
occurred
in
transit.
Save
all
packing
materials
until
the
in
spection
is
completed.
If
damage
is
found,
proceed
as
described
in
the
Claim
for
Damage
in
Shipment
section
of
the
warranty
page
at
the
rear
of
this
manual.
2-3
MECHANICAL
CHECK
2-4
This
check
should
confirm
that
there
are
no
broken
knobs
or
connectors,
that
the
cabinet
and
panel
surfaces
are
free
of
dents
and
scratches,
and
that
the
meter
is
not
scratched
or
cracked.
2-5
ELECTRICAL
CHECK
2-6
The
instrument
should
be
checked
against
its
electrical
specifications.
Section
V
includes
an
"in-cabinet"
performance
check
to
verify
proper
in
strument
operation.
2-7
INSTALLATION
DATA
2-8
The
instrument
is
shipped
ready
for
bench
operation.
It
is
necessary
only
to
connect
the
in
strument
to
a
source
of
power
and
it
is
ready
for
operation.
2-9
LOCATION
2-10
This
instrument
is
air
cooled.
Sufficient
space
should
be
allotted
so
that
a
free
flow
of
cooling
air
can
reach
the
rear
of
the
instrument
when
it
is
in
operation.
It
should
be
used
in
an
area
where
the
ambient
temperature
does
not
ex
ceed
550c.
2-11
OUTLINE
DIAGRAM
2-12
Figure
2-1
illustrates
the
outline
shape
and
dimensions
of
Models
62I3A
through
62I8A.
2-13
RACK
MOUNTING
2-14
This
instrument
may
be
rack
mounted
sepa
rately
or
with
a
maximum
of
two
other
BENCH
Series
supplies
as
shown
in
Figure
2-2.
The
Figure
2-2.
Rack
Kit
with
Three
BENCH
Supplies
2-1

units
are
placed
in
the
Rack
Mounting
Frame.
The
Rack
Mounting
Frame
is
then
fastened
to
the
rack
frame.
2-15
INPUT
POWER
REQUIREMENTS
2-16
This
power
supply
may
be
operated
continu
ously
from
either
a
nominal
115
Volt
or
230
Volt
50-400HZ
power
source.
The
unit
as
shipped
from
the
factory,
is
wired
for
115
Volt
operation.
The
input
power
required
when
operated
from
a
115
Volt
power
source
at
full
load
is:
Model
Input
Current
6213A
and
6214A
0.29A
6215A
and
6217A
0.25A
6216A
and
6218A
0.25A
Input
Power
28W
26W
26W
2-17
CONNECTIONS
FOR
230
VOLT
OPERATION
(Figure
2-3)
2-18
Normally,
the
two
primary
windings
of
the
input
transformer
are
connected
in
parallel
for
op
eration
from
115
Volt
source.
To
convert
the
power
supply
to
operation
from
a
230
Volt
source,
the
power
transformer
windings
are
connected
in
series
as
follows:
a.
Unplug
the
line
cord
and
remove
the
top
cover
as
described
in
Paragraph
5-3.
b.
Remove
the
jumpers
between
taps
4-2
and
3-1.
Solder
a
jumper
between
taps
3-2
on
the
input
power
transformer
Tl,
see
Figure
2-3.
c.
Replace
existing
fuse
with
a
0.5
Ampere,
230
Volt
fuse.
d.
Replace
existing
line
cord
plug
with
a
standard
230
Volt
plug.
2-19
POWER
CABLE
2-20
To
protect
operating
personnel,
the
National
Electrical
Manufacturers
Association
(NEMA)
recom
mends
that
the
instrument
panel
and
cabinet
be
grounded.
This
instrument
is
equipped
with
a
three
conductor
power
cable.
The
third
conductor
is
the
ground
conductor
and
when
the
cable
is
plugged
TRANSFORMER
PRIMARY
CONNECTED
FOR
115-VOLT
OPERATION
TRANSFORMER
PRIMARY
CONNECTED
FOR
230-VOLT
OPERATION
Figure
2-3.
Input
Power
Transformer,
Connections
into
an
appropriate
receptacle,
the
instrument
is
grounded.
The
offset
pin
on
the
power
cable
three-
prong
connector
is
the
ground
connection.
2-21
To
preserve
the
protection
feature
when
oper
ating
the
instrument
from
a
two-contact
outlet,
use
a
three-prong
to
two-prong
adapter
and
connect
the
green
lead
on
the
adapter
to
ground.
2-22
REPACKAGING
FOR
SHIPMENT
2-23
To
insure
safe
shipment
of
the
instrument,
it
is
recommended
that
the
package
designed
for
the
instrument
be
used.
The
original
packaging
mate
rial
is
reusable.
If
it
is
not
available,
contact
your
local
Hewlett-Packard
field
otfice
to
obtain
the
materials.
This
office
will
also
furnish
the
ad
dress
of
the
nearest
service
office
to
which
the
in
strument
can
be
shipped.
Be
sure
to
attach
a
tag
to
the
instrument
which
specifies
the
owner,
model
number,
full
serial
number,
and
service
required,
or
a
brief
description
of
the
trouble.
2-2

SECTION
III
OPERATING
INSTRUCTIONS
3-1
TURN-ON
CHECKOUT
PROCEDURE
3-5
CONSTANT
VOLTAGE
3-2
The
following
checkout
procedure
describes
the
use
of
the
front
panel
controls
and
indicators
and
ensures
that
the
supply
is
operational;
a.
Set
AC
toggle
switch
(1)
upward
to
on
position;
indicator
(2)
should
light.
VOLTS
20
30
40
10
L
L__/
50
VOLTAGE
COARSE
FINE
METER
SELECTION
vOLTS^yjUgl^mA
+
GND
Figure
3-1.
Front
Panel
Controls
and
Indicators
b.
Set
METER
SELECTION
switch
(4)
to
VOLTS
position.
c.
Turn
COARSE
(6)
and
FINE
(5)
VOLTAGE
controls
fully
ccw
to
ensure
that
output
decreases
to
OV,
then
turn
the
VOLTAGE
controls
fully
cw
to
ensure
that
output
voltage
increases
to
the
maxi
mum
rated
output
voltage.
d.
Connect
a
milliammeter
across
the
out
put
of
the
supply
(3)
to
check
that
the
current
limit
circuit
within
the
supply
is
limiting
the
out
put
current
to:
Model
Current
Limit
6213A
1300
±50mA
6215A
475
±10mA
6217A
250
±10mA
e.
Remove
milliammeter
and
connect
load
to
output
terminals.
3-3
OPERATION
3-4
The
power
supply
can
be
operated
as
a
single
unit
(normal
operation),
in
parallel,
or
in
series.
The
output
of
the
supply
can
be
floated
up
to
300
volts
off
ground.
3-6
To
select
a
constant
voltage
output
turn
on
the
supply
and,
with
no
load
connected,
adjust
the
VOLTAGE
controls
for
the
desired
output
volt
age.
To
check
the
current
limit,
connect
an
ex
ternal
ammeter
across
the
output
of
the
supply,
turn
the
VOLTAGE
controls
fully
clockwise,
and
observe
the
reading.
The
current
limit
is
factory
adjusted
in
excess
of
the
current
rating
of
the
supply.
If
the
existing
current
is
not
compatible
with
the
anticipated
load
requirements,
the
limit
can
be
changed
as
outlined
in
the
following
para
graphs.
3-7
CHANGING
CURRENT
LIMIT
3-8
The
current
limit
can
be
varied
by
adjusting
resistor
R50,
located
on
the
printed
wiring
board.
This
adjustment
procedure
is
described
in
Para
graph
5-63.
The
range
of
the
current
limit
control
R50
is
as
follows:
Model
Current
Limit
Range
6213A
800
-
1700mA
6215A
300
-
540mA
6217A
180
-
300mA
The
current
limit
is
normally
adjusted
to
a
value
far
in
excess
of
the
current
rating
of
the
supply
to
prevent
the
deterioration
of
line
and
load
regulation.
Therefore,
if
for
any
reason
the
current
limit
is
adjusted
so
that
the
output
current
is
close
to
this
value,
the
performance
will
not
meet
the
published
specifications.
3-9
CONNECTING
LOAD
3-10
Each
load
should
be
connected
to
the
power
supply
output
terminals
using
separate
pairs
of
connecting
wires.
This
will
minimize
mutual
coup
ling
effects
between
loads
and
will
retain
full
ad
vantage
of
the
low
output
impedance
of
the
power
supply.
Each
pair
of
connecting
wires
should
be
as
short
as
possible
and
twisted
or
shielded
to
re
duce
noise
pickup.
(If
shield
is
used,
connect
one
end
to
power
supply
ground
terminal
and
leave
the
other
end
unconnected.)
3-11
If
load
considerations
require
that
the
output
power
distribution
terminals
be
remotely
located
from
the
power
supply,
then
the
power
supply
out
put
terminals
should
be
connected
to
the
remote
distribution
terminals
via
a
pair
of
twisted
or
shielded
wires
and
each
load
separately
connected
3-1

to
the
remote
distribution
terminals.
3-12
OPERATION
OF
SUPPLY
BEYOND
RATED
OUTPUT
3-13
The
shaded
area
on
the
front
panel
meter
face
indicates
the
amount
of
output
voltage
or
current
that
is
available
in
excess
of
the
normal
rated
output.
Although
the
supply
can
be
operated
in
this
shaded
region
without
being
damaged,
it
cannot
be
guaranteed
to
meet
all
of
its
performance
specifications.
However,
if
the
line
voltage
is
maintained
above
115
VAC,
the
supply
will
probably
ODerate
within
its
specifications.
3-14
OPTIONAL
OPERATING
MODES
3-15
SERIES
OPERATION
3-16
Normal
Series
Connections.
Two
or
more
power
supplies
can
be
operated
in
series
to
obtain
a
higher
voltage
than
that
available
from
a
single
supply.
When
this
connection
is
used,
the
output
voltage
is
the
sum
of
the
voltages
of
the
individual
supplies.
Each
of
the
individual
supplies
must
be
adjusted
in
order
to
obtain
the
total
output
voltage.
The
power
supply
contains
a
protective
diode
con
nected
internally
across
the
output
which
protects
the
supply
if
one
power
supply
is
turned
off
while
its
series
partner(s)
is
on.
3-17
PARALLEL
OPERATION
3-18
Normal
Parallel
Connections.
Two
or
more
power
supplies
can
be
connected
in
parallel
to
ob
tain
a
total
output
current
greater
than
that
avail
able
from
one
power
supply.
The
total
output
cur
rent
is
the
sum
of
the
output
currents
of
the
indi
vidual
power
supplies.
The
output
CURRENT
con
trols
of
each
power
supply
can
be
separately
set.
The
output
voltage
controls
of
one
power
supply
should
be
set
to
the
desired
output
voltage;
the
other
power
supply
should
be
set
for
a
slightly
larger
output
voltage.
The
supply
set
to
the
lower
output
voltage
will
act
as
a
constant
voltage
source;
the
supply
set
to
the
higher
output
will
act
as
a
current
limit
source,
dropping
its
output
voltage
until
it
equals
that
of
the
other
supply.
The
constant
voltage
source
will
deliver
only
that
fraction
of
its
total
rated
output
current
which
is
necessary
to
fulfill
the
total
current
demand.
3-19
SPECIAL
OPERATING
CONSIDERATIONS
3-20
PULSE
LOADING
3-21
The
power
supply
will
automatically
cross
over
from
constant
voltage
to
current
limit
operation
in
response
to
an
increase
(over
the
preset
limit)
in
the
output
current.
Although
the
preset
limit
may
be
set
higher
than
the
average
output
current
high
peak
currents
(as
occur
in
pulse
loading)
may
exceed
the
preset
current
limit
and
cause
crossover
to
occur.
If
this
cross
over
limiting
is
not
desired,
set
the
preset
limit
for
the
peak
requirement
and
not
the
average.
3-22
OUTPUT
CAPACITANCE
3-23
An
internal
capacitor,
across
the
output
terminals
of
the
power
supply,
helps
to
supply
high-current
pulses
of
short
duration
during
con
stant
voltage
operation.
Any
capacitance
added
externally
will
improve
the
pulse
current
capabil
ity,
but
will
decrease
the
safety
provided
by
the
current
limiting
circuit.
A
high-current
pulse
may
damage
load
components
before
the
average
output
current
is
large
enough
to
cause
the
current
limit
ing
circuit
to
operate.
3-24
REVERSE
CURRENT
LOADING
3-25
Active
loads
connected
to
the
power
supply
may
actually
deliver
a
reverse
current
to
the
power
supply
during
a
portion
of
its
operating
cycle.
An
external
source
cannot
be
allowed
to
pump
current
into
the
supply
without
loss
of
regulation
and
pos
sible
damage
to
the
output
capacitor.
To
avoid
these
effects,
it
is
necessary
to
preload
the
sup
ply
with
a
dummy
load
resistor
so
that
the
power
supply
delivers
current
through
the
entire
operating
cycle
of
the
load
device.
3-26
Reverse
Voltage
Protection.
A
diode
is
con
nected
across
the
output
terminals
with
reverse
polarity.
This
diode
protects
the
output
electro
lytic
capacitors
and
the
series
regulator
transistors
from
the
effects
of
a
reverse
voltage
applied
across
the
output
terminals.
For
example,
in
series
oper
ation
of
two
supplies,
if
the
AC
is
removed
from
one
supply,
the
diode
prevents
damage
to
the
un-
energized
supply
which
would
otherwise
result
from
a
reverse
polarity
voltage.
Since
series
regulator
transistors
or
driver
transistors
cannot
withstand
reverse
voltage,
another
diode
is
connected
across
the
series
tran
sistor.
This
diode
protects
the
series
transistors
in
parallel
or
Auto-Parallel
operation
if
one
supply
of
the
parallel
combination
is
turned
on
before
the
other.
3-2

SECTION
IV
PRINCIPLES
OF
OPERATION
^CIO
48V
REGULATOR
Q9.QII
6.2V
12.4V
+
OUT
METER
CIRCUIT
S2
CURRENT
SERIES
REGULATOR
07
CURRENT
+
6.2V
RI2
CONSTANT
VOLTAGE
PULLOUT
SAMPLING
RESISTOR
CURRENT
LIMIT
AMPL
03
CR30
-*o-x>o-o
SI
ON/OFF
SWITCH
VOLTAGE
INPUT
CIRCUIT
01
.02
CR
4
DRIVER
05
NOTE
I;
MAIN
SUPPLY
OUTPUT
VOLTAGES
ARE:
MODEL
VDC
AMPL
04
NOTE
I
Rll
COARSE
VOLTAGE
62I3A
62I5A
62I7A
RIO
FINE
VOLTAGE
£
Figure
4-1.
Simplified
Schematic
4-1
SIMPLIFIED
DISCUSSION
4-2
The
power
supply,
as
shown
on
the
simplified
schematic
diagram
of
Figure
4-1,
consists
of
a
power
transformer,
rectifier
and
filter,
series
regu
lator,
error
amplifier
and
driver,
constant
voltage
input
circuit,
current
limiting
circuit,
reference
regulator
circuit,
and
a
metering
circuit.
4-3
The
input
line
voltage
passes
through
the
power
transformer
to
the
rectifier
and
filter.
The
rectifier-filter
converts
the
ac
input
to
raw
dc
which
is
fed
to
the
positive
terminal
via
the
regu
lator
and
current
sampling
resistor
network.
The
regulator,
part
of
the
feedback
loop,
is
made
to
alter
its
conduction
to
maintain
a
constant
output
voltage.
The
voltage
developed
across
the
current
sampling
resistor is
the
input
to
the
current
limit
ing
circuit.
If
the
output
current
that
passes
through
the
sampling
resistor
exceeds
a
certain
predetermined
level,
the
current
limiting
circuit
applies
a
feedback
signal
to
the
series
regulator
which
alters
the
regulator's
conduction
so
that
the
output
current
does
not
exceed
the
current
limit.
The
constant
voltage
input
circuit
obtains
its
input
by
sampling
the
output
voltage
of
the
supply.
Any
changes
in
output
voltage
are
detected
in
the
con
stant
voltage
input
circuit,
amplified
by
the
error
4-1

amplifier
and
driver,
and
applied
to
the
series
regulator
intiie
correct
phase
and
amplitude
to
counteract
the
change
in
output
voltage.
The
ref
erence
regulator
circuit
provides
stable
reference
voltages
which
are
used
by
the
constant
voltage
input
circuit
for
comparison
purposes.
The
meter
circuit
provides
indications
of
output
voltage
or
current
in
either
operating
mode.
4-4
Diode
CR14,
connected
across
the
output
terminals
of
the
power
supply,
is
a
protective
de
vice
which
prevents
internal
damage
that
might
occur
if
a
reverse
voltage
were
applied
across
the
output
terminals.
4-5
DETAILED
CIRCUIT
ANALYSIS
(Refer
to
overall
schematic
diagram
at
rear
of
manual)
4-6
FEEDBACK
LOOP
4-7
The
feedback
loop
functions
continuously
to
keep
the
output
voltage
constant,
during
constant
voltage
operation,
and
the
output
current
at
a
safe
limit
during
current
limit
operation.
For
purposes
of
this
discussion,
assume
that
the
unit
is
in
con
stant
voltage
operation
and
that
the
programming
resistors
RIO
and
Rll
have
been
adjusted
so
that
the
supply
is
yielding
the
desired
output
voltage.
Further
assume
that
the
output
voltage
instantane
ously
rises
(goes
positive)
due
to
a
variation
in
the
external
load
circuit.
4-8
Note
that
the
change
may
be
in
the
form
of
a
slow
rise
in
the
output
voltage
or
a
positive
going
AC
signal.
An
AC
signal
is
coupled
to
the
voltage
input
circuit
through
capacitor
C1
and
a
DC
volt
age
is
coupled
through
RIO
and
Rll.
4-9
The
rise
in
output
voltage
causes
the
voltage
at
the
base
of
Q1
to
decrease
(go
negative).
Q1
now
decreases
its
conduction
and
its
collector
voltage
rises.
The
positive
going
error
voltage
is
amplified
and
inverted
by
Q4
and
fed
to
the
base
of
series
transistor
Q7
via
emitter
follower
Q5.
The
negative
going
input
causes
Q7
to
decrease
its
conduction
so
that
it
drops
more
of
the
line
voltage,
and
reduces
the
output
voltage
to
its
original
level.
4-10
When
the
external
load
resistance
decreases,
the
output
current
increases
until
the
current
limit
is
reached.
The
positive
voltage
developed
at
the
wiper
of
R50
causes
Q3
to
conduct.
CR4
becomes
forward
biased
and
controls
the
conduction
of
Q5
and
Q7.
Any
further
decreases
in
load
resistance
increase
the
negative
voltage
on
the
base
of
Q5
which
decreases
the
conduction
of
Q7.
Thus,
through
feedback
action
the
output
current
is
limi
ted
to
the
value
at
which
CR4
conducts.
4-11
SERIES
REGULATOR
4-12
The
series
regulator
consists
of
transistor
stage
Q7
(see
schematic
at
rear
of
manual).
The
regulator
serves
as
a
series
control
element
by
altering
its
conduction
so
that
the
output
voltage
is
kept
constant
and
the
current
limit
is
never
ex
ceeded.
The
conduction
of
Q5
is
controlled
by
the
feedback
voltage
obtained
from
driver
Q4.
Diode
CR7,
connected
across
the
regulator
circuit,
pro
tects
the
series
transistor
against
reverse
voltages
that
could
develop
across
it
during
parallel
or
auto-
parallel
operation
if
one
supply
is
turned
on
before
the
other.
4-13
CONSTANT
VOLTAGE
INPUT
CIRCUIT
(Refer
to
overall
schematic
at
rear
of
manual)
4-14
The
circuit
consists
of
the
coarse
and
fine
programming
resistors
(RIO
and
Rll),
and
a
differ
ential
amplifier
stage
(Ql,
Q2,
and
associated
components).
Drift
due
to
thermal
differentials
is
minimized,
since
both
transistors
operate
at
es
sentially
the
same
temperature.
4-15
The
constant
voltage
input
circuit
continu
ously
compares
a
fixed
reference
voltage
with
a
portion
of
the
output
voltage
and,
if
a
difference
exists,
produces
an
error
voltage
whose
amplitude
and
phase
is
proportional
to
the
difference.
The
error
output
is
fed
back
to
the
series
regulator,
through
the
error
and
driver
amplifiers.
The
error
voltage
changes
the
conduction
of
the
series
reg
ulator
which,
in
turn,
alters
the
output
voltage
so
that
the
difference
between
the
two
input
voltages
applied
to
the
differential
amplifier
is
reduced
to
zero.
The
above
action
maintains
the
output
volt
age
constant.
4-16
Stage
Q2
of
the
differential
amplifier
is
con
nected
to
a
common
(+S)
potential
through
imped
ance
equalizing
resistor
R6.
Resistors
RS
and
R7
are
used
to
zero
bias
the
input
stage,
offsetting
minor
base-to-emitter
voltage
differences
in
Ql
and
Q2.
The
base
of
Ql
is
connected
to
a
sum
ming
point
at
the
junction
of
the
programming
resistors
and
the
current
pullout
resistor,
R12.
Instantaneous
changes
in
output
voltage
result
in
an
increase
or
decrease
in
the
summing
point
potential.
Ql
is
then
made
to
conduct
more
or
less,
in
accordance
with
the
summing
point
volt
age
change.
The
resultant
output
error
voltage
is
fed
back
to
the
series
regulator
via
the
remaining
components
of
the
feedback
loop.
Resistor
Rl,
in
series
with
the
base
Ql,
limits
the
current
through
the
programming
resistors
during
rapid
voltage
turn-down.
Diodes
CRl
and
CR2
form
a
limiting
network
which
prevents
excessive
voltage
excur
sions'from
over
driving
stage
Ql.
Capacitor
Cl,
4-2

shunting
the
programming
resistors,
increases
the
high
frequency
gain
of
the
input
amplifier.
4-17
DRIVER
AND
ERROR
AMPLIFIER
(Refer
to
over
all
schematic
at
rear
of
manual)
4-18
The
error
and
driver
amplifiers
amplify
the
error
signal
from
the
constant
voltage
input
circuit
to
a
level
sufficient
to
drive
the
series
regulator
transistor.
Driver
Q5
also
receives
a
current
limiting
input
if
GR4,
the
current
limiting
diode,
becomes
forward
biased.
4-19
Stage
Q4
contains
a
feedback
equalizer
net
work,
C3
and
R17,
which
provides
for
high
fre
quency
roll
off
in
the
loop
gain
in
order
to
stabi
lize
the
feedback
loop.
4-20
CURRENT
LIMITING
CIRCUIT
4-21
Current
limiting
occurs
when
transistor
Q3
conducts.
This
is
determined
by
the
voltage
drop
across
current
sampling
resistor
R33
and
the
adjust
ment
of
current
limit
potentiometer
R50.
When
the
output
current
reaches
the
limit
value,
the
positive
voltage
(with
respect
to+S)
on
the
wiper
arm
of
R50
causes
Q3
to
conduct.
Diode
CR4
becomes
forward
biased
clamping
the
base
of
C5
to
a
potential
which
decreases
the
conduction
of
the
series
regulator,
thus
limiting
the
output
current.
Potentiometer
R50
permits
the
base
potential
of
C3
to
be
varied
and
thus
changes
the
current
limiting
threshold.
4-22
REFERENCE
CIRCUIT
(Refer
to
schematic
at
rear
of
manual)
4-23
The
reference
circuit
is
a
separate
power
supply
similar
to
the
main
supply.
It
provides
stable
reference
voltages
which
are
used
through
out
the
unit.
The
reference
voltages
are
all
de
rived
from
smoothed
dc
obtained
from
the
full
wave
rectifier
(CRIO
and
CRll)
and
filter
capacitor
C5.
The
-6.
2V
reference
voltage
is
derived
from
VRl
which
is
a
second
dc
source
regulating
at
6.
2vdc.
Current
for
VRl
is
supplied
by
the
(-)
side
of
C5
and
flows
through
VRl,
the
base-emitter
junction
of
Q7,
R20,
and
back
to
the
positive
side
of
C5.
4-24
The
base-emitter
junction
of
Qll
is
held
constant
by
6.
2V
zener
diode
VR7
which
regulates
line
voltage
changes
that
alter
the
voltage
across
C5.
Thus
Qll
is
a
constant
current
source
feeding
12.
4V
zener
diode
VR4
and
6.
2V
temperature-com
pensated
zener
diode
VR6.
4-25
Resistors
R27
and
R30
form
a
voltage
divider
across
the
stable
6.
2
volts
developed
by
VRl.
The
base-emitter
junction
of
Q9
is
therefore
held
con
stant
by
the
voltage
developed
across
R27.
Thus
Q9
provides
a
constant
current
to
zener
diode
VR3,
which
regulates
the
-6.
2V
source.
4-26
METER
CIRCUIT
4-27
This
circuit
provides
indications
of
output
voltage
or
output
current.
With
METER
SELECTION
switch
82
set
to
VOLTS
position
the
meter,
in
series
with
R38,
is
connected
directly
across
the
output
of
the
supply.
With
S2
set
to
the
MA
posi
tion
the
meter,
in
series
with
R37
and
R47,
is
connected
across
the
current
sampling
resistor
R33.
Potentiometer
R47
adjusts
the
electrical
meter
zero
in
the
MA
position.
4-3

SECTION
V
MAINTENANCE
5-1
INTRODUCTION
5-2
Upon
receipt
of
the
power
supply,
the
per
formance
check
(Paragraph
5-13)
should
be
made.
This
check
is
suitable
for
incoming
inspection.
If
a
fault
is
detected
in
the
power
supply
while
making
the
performance
check
or
during
normal
op
eration,
proceed
to
the
troubleshooting
procedures
(Paragraph
5-46).
After
troubleshooting
and
repair
(Paragraph
5-53),
perform
any
necessary
adjust
ments
and
calibrations
(Paragraph
5-55).
Before
returning
the
power
supply
to
normal
operation,
repeat
the
performance
check
to
ensure
that
the
fault
has
been
properly
corrected
and
that
no
other
faults
exist.
Before
doing
any
maintenance
checks,
turn-on
power
supply,
allow
a
half-hour
warm-up,
and
read
the
general
information
regarding
measure
ment
techniques
(Paragraph
5-6).
5-3
COVER
REMOVAL
AND
REPLACEMENT
5-4
To
remove
the
top
and
bottom
covers,
pro
ceed
as
follows:
a.
Insert
a
small
screwdriver
in
each
of
the
four
notches
at
the
front
of
the
unit
at
the
top
and
bottom.
Push
the
screwdriver
under
the
front
panel
and
gently
pry
toward
the
front
of
the
unit
to
re
lease
the
holding
mechanism.
b.
Pull
the
front
panel
forward
until
it
clears
the
top
and
bottom
covers.
c.
Remove
the
rear
cover
by
repeating
step
a.
d.
Pull
the
rear
cover
until
it
clears
the
top
and
bottom
covers.
Then
lift
off
the
top
cover
and
lift
the
unit
out
of
the
bottom
cover.
5-5
To
replace
the
top
and
bottom
covers,
pro
ceed
as
follows:
a.
Place
the
unit
into
the
bottom
cover
(identified
by
the
four
protruding
feet)
and
align
the
heat
sink
into
the
track
in
the
bottom
cover.
b.
Place
the
top
cover
over
the
unit
and
align
the
track
over
the
heat
sink.
c.
While
holding
the
covers
together
at
the
rear
of
the
unit,
carefully
push
on
the
rear
panel.
d.
Position
the
front
panel
so
that
the
two
slotted
ears
at
the
bottom
of
the
panel
align
with
the
printed
wiring
boards.
e.
Carefully
push
on
the
front
panel.
5-6
GENERAL
MEASUREMENT
TECHNIQUES
5-7
The
measuring
device
must
be
connected
as
close
to
the
output
terminals
as
possible
when
measuring
the
output
impedance,
transient
re
sponse,
regulation,
or
ripple
of
the
power
supply
in
order
to
achieve
valid
measurements.
A
meas
urement
made
across
the
load
includes
the
imped
ance
of
the
leads
to
the
load
and
such
lead
lengths
can
easily
have
an
impedance
several
orders
of
magnitude
greater
than
the
supply
impedance,
thus
invalidating
the
measurement.
5-8
The
monitoring
device
should
be
connected
as
shown
in
Figure
5-1.
Note
that
when
measure
ments
are
made
at
the
front
terminals,
the
monitor
ing
leads
are
connected
at
A,
not
B,
as
shown
in
Figure
5-1.
Failure
to
connect
the
measuring
de
vice
at
A
will
result
in
a
measurement
that
includes
the
resistance
of
the
leads
between
the
output
terminals
and
the
point
of
connection.
OUTPUT
TERMINAL-
LOADLEAD
MONITOR
HERE-
Figure
5-1.
Front
Panel
Terminal
Connections
5-9
For
output
current
measurements,
the
current
sampling
resistor
should
be
a
four-terminal
resis
tor.
The
four
terminals
are
connected
as
shown
in
Figure
5-2.
In
addition,
the
resistor
should
be
of
the
low
noise,
low
temperature
coefficient
(less
than
30
ppm/°C)
type
and
should
be
used
at
no
more
than
5%
of
its
rated
power
so
that
its
temper
ature
rise
will
be
minimized.
CURRENT
SAMPLING
TERMINALS
EXTERNAL
TO
UNGROUNDED
TERMINALOF
POWER
SUPPLY
SAMPLING
RESISTOR
\
LOAD
TERMINALS
TO
GROUNDED
TERMINALOF
\
POWER
SUPPLY
Figure
5-2.
Output
Current
Measurement
Technique
5-10
When
using
an
oscilloscope,
ground
one
ter
minal
of
the
power
supply
and
then
ground
the
case
5-1

of
the
oscilloscope
to
this
same
point.
Make
certain
that
the
case
is
not
also
grounded
by
some
other
means
(power
line).
Connect
both
oscilloscope
in
put
leads
to
the
power
supply
ground
terminal
and
check
that
the
oscilloscope
is
not
exhibiting
a
rip
ple
or
transient
due
to
ground
loops,
pick-up,
or
other
means.
5-11
TEST
EQUIPMENT
REQUIRED
5-12
Table
5-1
lists
the
test
equipment
required
to
perform
the
various
procedures
described
in
this
Section.
Table
5-1.
Test
Equipment
Required
TYPE
REQUIRED
CHARACTERISTICS
USE
RECOMMENDED
MODEL
Differential
Voltmeter
Sensitivity:
ImVfull
scale
(min.).
Input
impedance:
10
megohms
(min.).
Measure
DC
voltages;
calibration
procedures
3420
(See
Note)
Variable
Voltage
Range:
90-130
volts.
Equipped
with
voltmeter
accurate
within
1
volt.
Vary
AC
input
AC
Voltmeter
Accuracy:
2%.
Sensitivity:
ImV
full
scale
deflection
(min.).
Measure
AC
voltages
and
ripple
403B
Oscilloscope
Sensitivity:
lOOpV/cm.
Differ
ential
input.
Display
transient
response
waveforms
($)140A
plus
1400A
plug-in.
1402A
plug-in
for
spike
measurements
only.
Oscillator
Range:
5Hz
to
500KHz.
Accuracy:
2%.
Output:
lOVrms.
Impedance
checks
200CD
DC
Voltmeter
Accuracy:
1%.
Input
resistance:
20,000
ohms/volt
(min.).
Measure
DC
voltages
412A
Repetitive
Load
Switch
Rate:
60-400Hz,
2|a,sec
rise
and
fall
time.
Measure
transient
response
See
Figure
5-9.
Resistive
Loads
Values:
See
Paragraph
5-16.
Power
supply
load
resistors
Current
Sam
pling
Resistor
See
R33
in
Parts
List
(Section
VI).
Measure
current;
calibrate
meter
Resistor
IKn.
±1%,
2
watt
non-inductive.
Measure
impedance
Resistor
100
ohms,
±5%,
10
watt.
Measure
impedance
Capacitor
500|j.f,
50WVdc.
Measure
impedance
NOTE
A
satisfactory
substitute
for
a
differen
tial
voltmeter
is
to
arrange
a
reference
voltage
source
and
null
detector
as
shown
in
Figure
5-3.
The
reference
voltage
source
is
adjusted
so
that
the
voltage
difference
between
the
supply
being
measured
and
the
reference
volt
age
will
have
the
required
resolution
for
the
measurement
being
made.
The
voltage
difference
will
be
a
function
of
the
null
detector
that
is
used.
Examples
of
satisfactory
null
detectors
are:
(^419A
null
detector,
a
dc
coupled
oscilloscope
utilizing
differential
input,
or
a
50mv
meter
movement
with
a
100
division
scale.
For
the
latter,
a
2mv
change
in
voltage
will
result
in
a
meter
deflection
of
four
divisions.
5-2

POWER
SUPPLY
UNDER
TEST
I^VVV
LOAD
REFERENCE
VOLTAGE
SOURCE
OO
NULL
DETECTOR
9-P
9
POWER
SUPPLY
UNDER
TEST
iF
-
0
o
o
Rs»
MODEk
NO.
Rl
62I3A/62I4A
62I5A/62I6A
62I7A/62I8A
ICQ
,
IOW,i5%
65n.,
low,
±5%
250n
,
IOW,i5%
LOAD
RESISTOR
CURRENT
SAMPLING
RESISTOR
'WV
DIFFERENTIAL.
VOLTMETER
-
F-
G
9
Q_P
•
REFER
TO
R33
IN
PARTS
LIST
(SECTION
VI)
Figure
5-3.
Differential
Voltmeter
Substitute
Test
Setup
-CAUTION-
Care
must
be
exercised
when
using
an
electronic
null
detector
in
which
one
input
terminal
is
grounded
to
avoid
ground
loops
and
circulating
currents.
5-13
PERFORMANCE
TEST
5-14
The
following
test
can
be
used
as
an
incom
ing
inspection
check
and
appropriate
portions
of
the
test
can
be
repeated
either
to
check
the
oper
ation
of
the
instrument
after
repairs
or
for
periodic
maintenance
tests.
The
tests
are
performed
using
a
115-VAC
60
Hz,
single
phase
input
power
source.
If
the
correct
result
is
not
obtained
for
a
particular
check,
do
not
adjust
any
controls;
proceed
to
troubleshooting
(Paragraph
5-48).
5-15
RATED
OUTPUT
AND
METER
ACCURACY
5-16
Voltage.
To
check
the
output
voltage,
pro
ceed
as
follows;
a.
Connect
load
resistor
(Rl)
indicated
in
Figure
5-4
across
the
output
terminals
of
supply.
b.
Connect
differential
voltmeter
across
(+)
and
(-)
terminals
of
supply
observing
correct
po
larity.
c.
Set
METER
SELECTION
switch
to
VOLTS
and
turn
on
supply.
d.
Adjust
VOLTAGE
controls
until
front
panel
meter
indicates
exactly
the
maximum
rated
output
voltage.
e.
Differential
voltmeter
should
indicate
maximum
rated
output
voltage
within
±2%.
5-17
Current.
To
check
the
output
current,
pro
ceed
as
follows:
a.
Connect
test
setup
shown
in
Figure
5-4.
Figure
5-4.
Output
Current,
Test
Setup
b.
Set
METER
SELECTION
switch
to
MA
position.
c.
Turn
on
supply
and
adjust
VOLTAGE
con
trols
until
front
panel
meter
indicates
maximum
rated
output
current.
d.
Differential
voltmeter
should
read
as
follows:
Model
No.
Reading
(Vdc)
6213A
1
±0.03V
6215A
1.2±0.
036V
6217A
1.2±0.
036V
5-18
LOAD
REGULATION
Definition:
The
change
AEqut
in
the
static
value
of
DC
output
voltage
re
sulting
from
a
change
in
load
resist
ance
from
open
circuit
to
a
value
which
yields
maximum
rated
output
current
(or
vice
versa).
5-19
To
check
the
constant
voltage
load
regula
tion,
proceed
as
follows:
a.
Connect
test
setup
as
shown
in
Figure
5-5.
b.
Set
METER
SELECTION
switch
to
MA
position.
c.
Turn
on
supply
and
adjust
VOLTAGE
controls
until
front
panel
meter
indicates
maximum
rated
output
current.
d.
Read
and
record
voltage
indicated
on
differential
voltmeter.
e.
Disconnect
load
resistor.
f.
Reading
on
differential
voltmeter
should
not
vary
from
reading
recorded
in
step
d
by
more
than
4mV.
5-20
LINE
REGULATION
Definition:
The
change,
AEquT'
the
static
value
of
DO
output
voltage
result
ing
from
a
change
in
AC
input
voltage
over
the
specified
range
from
low
line
(usually
105
volts)
to
high
line
(usually
125
volts),
or
from
high
line
to
low
line.
5-3

POWER
SUPPLY
UNDER
TEST
MODEL
NO.
Rl
62I3A/62I4A
62I5A/62I6A
62I7A/62I6A
ion
,
[ow,t5%
65n,
I0w,t57o
250n,
I0w,±57o
DIFFERENTIAL
VOLTMETER
V
G
Figure
5-5.
Load
Regulation,
Test
Setup
5-21
To
test
the
line
regulation,
proceed
as
fol
lows:
a.
Connect
variable
auto
transformer
be
tween
input
power
source
and
power
supply
power
input.
b.
Connect
test
setup
shown
in
Figure
5-5.
c.
Adjust
variable
auto
transformer
for
105
VAC
input.
d.
Set
METER
SELECTION
switch
to
VOLTS
position.
e.
Turn
on
supply
and
adjust
VOLTAGE
controls
until
front
panel
meter
indicates
exactly
the
maximum
rated
output
voltage.
f.
Read
and
record
voltage
indicated
on
dif
ferential
voltmeter.
g.
Adjust
variable
auto
transformer
for
125V
ac
input.
h.
Reading
on
differential
voltmeter
should
not
vary
from
reading
recorded
in
step
f
by
more
than
4mV.
5-22
Ripple
and
Noise.
Definition:
The
residual
ac
voltage
which
is
superimposed
on
the
dc
out
put
of
a
regulated
power
supply.
Ripple
and
noise
may
be
specified
and
measured
in
terms
of
its
RMS
or
(pre
ferably)
peak-to-peak
value.
Ripple
and
noise
measurement
can
be
made
at
any
input
ac
line
voltage
combined
with
any
dc
output
voltage
and
load
current
within
rating.
5-23
The
amount
of
ripple
and
noise
that
is
present
on
the
power
supply
output
is
measured
either
in
terms
of
the
RMS
or
(preferably)
peak-to-peak
value.
The
peak-to-peak
measurement
is
particu
larly
important
for
applications
where
noise
spikes
could
be
detrimental
to
a
sensitive
load,
such
as
logic
circuitry.
The
RMS
measurement
is
not
an
ideal
representation
of
the
noise,
since
fairly
high
output
noise
spikes
of
short
duration
could
be
present
in
the
ripple
and
not
appreciably
in
crease
the
RMS
value.
5-24
The
technique
used
to
measure
high
frequency
noise
or
"spikes"
on
the
output
of
a
power
supply
is
more
critical
than
the
low
frequency
ripple
and
noise
measurement
technique;
therefore
the
former
is
discussed
separately
in
Paragraph
5-32.
5-25
Ripple
and
Noise
Measurements.
Figure
5-6A
shows
an
incorrect
method
of
measuring
p-p
ripple.
Note
that
a
continuous
ground
loop
exists
from
the
third
wire
of
the
input
power
cord
of
the
supply
to
the
third
wire
of
the
input
power
cord
of
the
oscilloscope
via
the
grounded
power
supply
case,
the
wire
between
the
negative
output
termi
nal
of
the
power
supply
and
the
vertical
input
of
the
scope,
and
the
grounded
scope
case.
Any
ground
current
circulating
in
this
loop
as
a
result
of
the
difference
in
potential
Eq
between
the
two
ground
points
causes
an
IR
drop
which
is
in
series
with
the
scope
input.
This
IR
drop,
normally
having
a
60
Hz
line
frequency
fundamental,
plus
any
pickup
on
the
unshielded
leads
interconnect
ing
the
power
supply
and
scope,
appears
on
the
face
of
the
CRT.
The
magnitude
of
this
resulting
noise
signal
can
easily
be
much
greater
than
the
true
ripple
developed
between
the
plus
and
minus
output
terminals
of
the
power
supply,
and
can
completely
invalidate
the
measurement.
5-26
The
same
ground
current
and
pickup
problems
can
exist
if
an
RMS
voltmeter
is
substituted
in
place
of
the
oscilloscope
in
Figure
5-6.
However,
the
oscilloscope
display,
unlike
the
true
RMS
meter
reading,
tells
the
observer
immediately
whether
the
fundamental
period
of
the
signal
dis
played
is
8.
3
milliseconds
(1/120
Hz)
or
16.
7
milliseconds
(1/60
Hz).
Since
the
fundamental
ripple
frequency
present
on
the
output
of
an
supply
is
120
Hz
(due
to
full-wave
rectification),
an
oscilloscope
display
showing
a
120
Hz
funda
mental
component
is
indicative
of
a
"clean"
measurement
setup,
while
the
presence
of
a
60
Hz
fundamental
usually
means
that
an
improved
setup
will
result
in
a
more
accurate
(and
lower)
value
of
measured
ripple.
5-27
Figure
5-6B
shows
a
correct
method
of
meas
uring
the
output
ripple
of
a
constant
voltage
power
supply
using
a
single-ended
scope.
The
ground
loop
path
is
broken
with
a
3
to
2
adapter
in
series
with
the
power
supply's
AC
line
plug.
Notice,
5-4

POWER
SUPPLY
CASE
OSCILLOSCOPE
CASE
GND-ii>-
1
D
I
-I
+c
[f
-Overt
icAL
c:
-AC
-ACC
.|-GND
I
L
"G
I
A/W
A.
INCORRECTMETHOO-
ground
CURRENTIs
PRODUCES
60
CYCLE
DROP
IN
NEGATIVE
LEAD
WHICH
ADDS
TO
THE
POWER
SUPPLY
RIPPLE
DISPLAYED
ON
SCOPE.
POWER
SUPPLY
CASE
OSCILLOSCOPE
CASE
GND*^^-|
A
TWISTED
PAIR
VERTICAL
NPUT
USE
3-T0-2
adapter
to
BREAK
GND
PATH
B.
A
CORRECT
method
USING
A
SINGLE-ENDED
SCOPE.
3-T0-2
ADAPTER
BREAKS
GROUND
CURRENT
LOOP,
TWISTED
PAIR
REDUCES
STRAY
PICKUP
ON
SCOPE
LEADS.
POWER
SUPPLY
CASE
OSCILLOSCOPE
CASE
AC
ACC
GND-
+0
SHIELDED
TWO
-WIRE
&
-O
VERTICAL
-O
INPUT
c:
•AC
•ACC
hGND
C.
A
CORRECT
METHOD
USING
A
DIFFERENTIAL
SCOPE
WITH
FLOATING
INPUT.
GROUND
CURRENT
PATH
IS
BROKEN;
COMMON
MODE
REJECTION
OF
DIFFERENTIAL
INPUT
SCOPE
IGNORES
DIFFERENCE
IN
GROUND
POTENTIAL
OF
POWER
SUPPLY
S
SCOPE,
SHIELDED
TWO
WIRE
FURTHER
REDUCES
STRAY
PICK-UP
ON
SCOPE
LEAD.
ed
up
from
the
grounds,
the
(-h)
scope
lead
should
be
shorted
to
the
(-)
scope
lead
at
the
power
sup
ply
terminals.
The
ripple
value
obtained
when
the
leads
are
shorted
should
be
subtracted
from
the
actual
ripple
measurement.
5-30
In
most
cases,
the
single-ended
scope
method
of
Figure
5-6B
will
be
adequate
to
eliminate
non-real
components
of
ripple
and
noise
so
that
a
satisfactory
measurement
may
be
obtained.
How
ever,
in
more
stubborn
cases,
or
in
measurement
situations
where
it
is
essential
that
both
the
power
supply
case
and
the
oscilloscope
case
be
connect
ed
to
ground
(e.
g.
if
both
are
rack-mounted),
it
may
be
necessary
to
use
a
differential
scope
with
floating
input
as
shown
in
Figure
5-6C.
If
desired,
two
single
conductor
shielded
cables
may
be
sub
stituted
in
place
of
the
shielded
two-wire
cable
with
equal
success.
Because
of
its
common
mode
rejection,
a
differential
oscilloscope
displays
only
the
difference
in
signal
between
its
two
vertical
input
terminals,
thus
ignoring
the
effects
of
any
common
mode
signal
introduced
because
of
the
difference
in
the
AC
potential
between
the
power
supply
case
and
scope
case.
Before
using
a
differential
input
scope
in
this
manner,
however,
it
is
imperative
that
the
common
mode
rejection
capability
of
the
scope
be
verified
by
shorting
together
its
two
input
leads
at
the
power
supply
and
observing
the
trace
on
the
CRT.
If
this
trace
is
a
straight
line,
the
scope
is
properly
ignoring
any
common
mode
signal
present.
If
this
trace
is
not
a
straight
line,
then
the
scope
is
not
reject
ing
the
ground
signal
and
must
be
realigned
in
ac
cordance
with
the
manufacturer's
instructions
until
proper
common
mode
rejection
is
attained.
Figure
5-6.
Ripple
and
Noise,
Test
Setup
however,
that
the
power
supply
case
is
still
con
nected
to
ground
via
the
power
supply
output
ter
minals,
the
leads
connecting
these
terminals
to
the
scope
terminals,
the
scope
case
and
the
third
wire
of
the
power
supply
cord.
5-31
To
check
the
ripple
and
noise
output,
pro
ceed
as
follows:
a.
Connect
the
oscilloscope
or
RMS
volt
meter
as
shown
in
Figures
5-6B
or
5-6C.
b.
Adjust
VOLTAGE
control
until
front
panel
meter
indicates
maximum
rated
output
voltage.
c.
The
observed
ripple
and
noise
should
be
less
than
200p.Vrms
and
ImV
p-p.
5-28
Either
a
twisted
pair
or
(preferably)
a
shield
ed
two-wire
cable
should
be
used
to
connect
the
output
terminals
of
the
power
supply
to
the
verti
cal
input
terminals
of
the
scope.
When
using
a
twisted
pair,
care
must
be
taken
that
one
of
the
two
wires
is
connected
both
to
the
grounded
ter
minal
of
the
power
supply
and
the
grounded
input
terminal
of
the
oscilloscope.
When
using
shield
ed
two-wire,
it
is
essential
for
the
shield
to
be
connected
to
ground
at
one
end
only
so
that
no
ground
current
will
flow
through
this
shield,
thus
inducing
a
noise
signal
in
the
shielded
leads.
5-29
To
verify
that
the
oscilloscope
is
not
dis
playing
ripple
that
is
induced
in
the
leads
or
pick-
5-32
Noise
Spike
Measurement.
When
a
high
fre
quency
spike
measurement
is
being
made,
an
in
strument
of
sufficient
bandwidth
must
be
used;
an
oscilloscope
with
a
bandwidth
of
20
MHz
or
more
is
adequate.
Measuring
noise
with
an
instrument
that
has
insufficient
bandwidth
may
conceal
high
frequency
spikes
detrimental
to
the
load.
5-33
The
test
setups
illustrated
in
Figures
5-6A
and
5-6B
are
generally
not
acceptable
for
measur
ing
spikes;
a
differential
oscilloscope
is
neces
sary.
Furthermore,
the
measurement
concept
of
Figure
5-6C
must
be
modified
if
accurate
spike
measurement
is
to
be
achieved:
1.
As
shown
in
Figure
5-7,
two
coax
5-5

son.
TERMINATION
POWER
SUPPLY
CASE
T-CONNECTOR
AC-
ACC-
6ND-
0.01
uf
+
O-
50
'
f'
Li^
n
OSCILLOSCOPE
CASE
(t
1
O.OIuf
—
d).
V
<—
%
^
>n
VERTICAL
INPUT
V„
VERTICAL
INPUT
AC
ACC
-GND
T-CONNECTOR
son
TERMINATION
Figure
5-7.
Noise
Spike
Test
Setup
power
supply
would
be
zero
at
all
fre
quencies,
while
the
output
impedance
for
an
ideal
constant
current
power
supply
would
be
infinite
at
all
fre-
quenc
ies.
The
output
impedance
of
a
power
supply
is
normal
ly
not
measured,
since
the
measurement
of
tran
sient
recovery
time
reveals
both
the
static
and
dynamic
output
characteristics
with
just
one
meas
urement.
The
output
impedance
of
a
power
supply
is
commonly
measured
only
in
those
cases
where
the
exact
value
at
a
particular
frequency
is
of
engineering
importance.
5-36
To
check
the
output
impedance,
proceed
as
follows:
a.
Connect
test
setup
shown
in
Figure
5-8.
cables,
must
be
substituted
for
the
shielded
two-
wire
cable.
2.
Impedance
matching
resistors
must
be
included
to
eliminate
standing
waves
and
cable
ringing,
and
the
capacitors
must
be
connected
to
block
the
DC
current
path.
3.
The
length
of
the
test
leads
outside
the
coax
is
critical
and
must
be
kept
as
short
as
pos
sible;
the
blocking
capacitor
and
the
Impedance
matching
resistor
should
be
connected
directly
from
the
inner
conductor
of
the
cable
to
the
power
supply
terminals.
4.
Notice
that
the
shields
of
the
power
sup
ply
end
of
the
two
coax
cables
are
not
connected
to
the
power
supply
ground,
since
such
a
connec
tion
would
give
rise
to
a
ground
current
path
through
the
coax
shield,
resulting
in
an
erroneous
measurement.
5.
The
measured
noise
spike
values
must
be
doubled,
since
the
impedance
matching
resis
tors
constitute
a
2-to-l
attenuator.
6.
The
noise
spikes
observed
on
the
oscil
loscope
should
be
less
than
0.
5mV
p-p.
5-34
The
circuit
of
Figure
5-7
can
also
be
used
for
the
normal
measurement
of
low
frequency
ripple
and
noise;
simply
remove
the
four
terminating
re
sistors
and
the
blocking
capacitors
and
substitute
a
higher
gain
vertical
plug-in
in
place
of
the
wide
band
plug-in
required
for
spike
measurements.
Notice
that
with
these
changes,
Figure
5-7
be
comes
a
two-cable
version
of
Figure
5-6C.
5-35
OUTPUT
IMPEDANCE
Definition:
At
any
given
frequency
of
load
change,
AEqut/
AIqUT-
Strictly
speaking
the
definition
applies
only
for
a
sinusoidal
load
disturbance,
unless,
of
course,
the
measurement
is
made
at
zero
frequency
(DC).
The
output
im
pedance
of
an
ideal
constant
voltage
VOLTMETER
hp403B
INDICATES
Eo
POWER
SUPPLY
UNDER
TEST
VOLTMETER
hp403e
INDICATES
Ein
OSCILLATOR
hp
200
CD
IK
IVWVJ
100
OHM
Figure
5-8.
Output
Impedance,
Test
Setup
b.
Set
METER
SELECTION
switch
to
VOLTS
position.
c.
Turn
on
supply
and
adjust
VOLTAGE
con
trols
until
front
panel
meter
reads
20
volts.
d.
Set
AMPLITUDE
control
on
Oscillator
to
10
volts
(Ein),
and
FREQUENCY
control
to
100
Hz.
e.
Record
voltage
across
output
terminals
of
the
power
supply
(Eq)
as
indicated
on
AC
voltmeter.
f.
Calculate
the
output
impedance
by
the
following
formula:
Zout
=
g.
t-in
-
tiO
Eq
=
rms
voltage
across
power
supply
output
terminals.
R
=
1000
Ein
=10
volts
g.
The
output
impedance
(Zout)
should
be
less
than
0.
030
ohms.
5-6
This manual suits for next models
2
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