HT EV-TEST100 User manual

Copyright HT ITALIA 2020 Release EN 1.02 - 08/09/2020
ENGLISH
User manual

EV-TEST100
EN - 1
TABLE OF CONTENTS
1PRECAUTIONS AND SAFETY MEASURES ...............................................................2
1.1Preliminary instruction ....................................................................................................... 2
2GENERAL DESCRIPTION ...........................................................................................3
3PREPARATION FOR USE ...........................................................................................4
3.1Initial checks...................................................................................................................... 4
3.2Adapter power supply........................................................................................................ 4
3.3Storage.............................................................................................................................. 4
4NOMENCLATURE........................................................................................................5
4.1Description of the adapter ................................................................................................. 5
4.2Function description of PP STATE selector ...................................................................... 6
4.3Function description of CP STATE selector...................................................................... 6
4.4Function description of Fault selector................................................................................ 6
5OPERATING INSTRUCTIONS.....................................................................................7
5.1Test on EVSE systems...................................................................................................... 7
5.2EVSE system Energy meter efficiency check ................................................................... 7
6MAINTENANCE ...........................................................................................................8
6.1Cleaning the adapter......................................................................................................... 8
6.2End of life .......................................................................................................................... 8
7TECHNICAL SPECIFICATIONS ..................................................................................8
7.1Accessories....................................................................................................................... 8
7.1.1Accessories provided................................................................................................................... 8
8ASSISTANCE...............................................................................................................9
8.1Warranty conditions........................................................................................................... 9
8.2Assistance......................................................................................................................... 9

EV-TEST100
EN - 2
1 PRECAUTIONS AND SAFETY MEASURES
The adapter has been designed in compliance with IEC/EN61010-1 guidelines relevant to
electronic measuring adapters. For your safety and in order to prevent damaging the
adapter, please strictly follow the procedures described in this manual and read carefully
all notes preceded by symbol . Before and after carrying out measurements, observe
the following instructions:
Do not carry out any measurement in humid environments.
Do not carry out any measurements in case gas, explosive materials or flammables are
present, or in dusty environments.
Avoid any contact with the circuit under test if no measurement is in progress.
Avoid any contact with exposed metal parts, with unused measuring probes, circuits,
etc.
Do not carry out any measurement in case you find anomalies in the adapter such as
deformation, breaks, substance leaks, absence of display on the screen, etc.
Pay special attention when measuring voltages higher than 25V AC, since a risk of
electrical shock exists.
In this manual, and on the adapter, the following symbols are used:
Warning: observe the instructions given in this manual; improper use could
damage the adapter or its components.
Adapter with double insulation
AC Voltage
Ground reference
1.1 PRELIMINARY INSTRUCTION
CAUTION
The adapter can be used for AC VOLTAGE measurements on
installations with CAT III 300V to ground
Do not use the adapter on loads with technical specifications different by
the same described in § 7
Do not use the adapter if the protection conditions on the circuit are limited
or protection devices are damaged.
Do not use the adapter in circuits with voltages and currents higher than
the rated ones
Do not carry out any measurement in case you find anomalies in the
adapter such as deformation, breaks, substance leaks, absence of display
on the screen, etc.

EV-TEST100
EN - 3
2 GENERAL DESCRIPTION
The EV-TEST100 model is an adapter designed to interface with the electric car charging
stations’ sockets (EVSE - Electrical Vehicle Supply Equipment) and perform electrical
safety tests on these devices. The adapter is capable of simulating the presence of an
electric vehicle in order to measure the output voltage signals from the charging stations
as well as fault conditions.
EV-TEST100 can be used in combination with the following HT safety testers:
Model (*) Construction category FW version
MACROTESTEV
CAT IV 300V 2.00 (or higher)
COMBIG2
COMBIG3
COMBIG2PLUS
COMBITEST425EV
MT-300
(*) The list of available models can be changed without notice. In case of doubt contact the after-sales service
The adapter has the following features:
Use for EVSE stations with charging modes 2 and 3
Test cable with Type 2 connectors (IEC 62196-2)
Vehicle simulation via Control Pilot system (CP state)
Cable current capacity simulation via Proximity Pilot system (PP state)
Fault PE simulation condition
Fault condition simulation on the Control Pilot (Fault E)
Efficiency check of internal station energy meter (LOAD section)
LED indications for system phase detection
Terminals for connection to HT tester
Protection fuse on LOAD section
Test in compliance with IEC/EN61851-1 and IEC/EN60364-7-722 guidelines

EV-TEST100
EN - 4
3 PREPARATION FOR USE
3.1 INITIAL CHECKS
Before shipping, the adapter has been checked from an electric as well as a mechanical
point of view. All possible precautions have been taken so that the adapter is delivered
free of damage. However, a thorough check of the adapter is recommended in order to
detect any damage suffered during transport. In case anomalies are found, immediately
contact the forwarding agent. Also check whether the packaging contains all parts
indicated in § 7.1.1. In case of discrepancy, please contact the Dealer. Should the adapter
be returned, please follow the instructions given in § 8.
CAUTION
Should the adapter be used differently from what is specified by the
manufacturer, the protection provided may be impaired
3.2 ADAPTER POWER SUPPLY
The adapter is powered directly by the charging station via integrated plug cable.
3.3 STORAGE
In order to guarantee accurate measurement, after a long storage time, wait for the
adapter to come back to normal condition (see § 7).

EV-TEST100
EN - 5
4 NOMENCLATURE
4.1 DESCRIPTION OF THE ADAPTER
CAPTION:
1. Input for
connection to HT
instrument via
C100EV cable
2. Terminals N, PE
for connection to
HT instrument
3. Terminals L1, L2,
L3 for connection
to HT instrument
4. LED for phase
presence detection
5. PP state selector
6. CP state selector
7. FAULT PE, FAULT
E function selector
8. N, PE terminals for
external load
connection
9. LOAD section
protection fuse
10.Terminal L for
external load
connection
11.Type 2 plug cable
for connection to
EVSE
Fig. 1: Description of the adapter

EV-TEST100
EN - 6
4.2 FUNCTION DESCRIPTION OF PP STATE SELECTOR
Position Description
NC EVSE disconnected
13A EVSE connected with maximum current of 13A
20A EVSE connected with maximum current of 20A
32A EVSE connected with maximum current of 32A
63A EVSE connected with maximum current of 63A
4.3 FUNCTION DESCRIPTION OF CP STATE SELECTOR
Position Description
A Electric vehicle disconnected
B Electric vehicle connected, not ready for charging
C Electric vehicle connected, ready for charging, ventilation not required
D Electric vehicle connected, ready for charging, ventilation required
4.4 FUNCTION DESCRIPTION OF FAULT SELECTOR
Position Description
STATUS OK No fault simulation
FAULT PE Fault condition simulation on PE protective conductor
(EVSE does not recharge)
FAULT E Fault condition simulation on the Control Pilot
(EVSE does not recharge)

EV-TEST100
EN - 7
5 OPERATING INSTRUCTIONS
5.1 TEST ON EVSE
1. Connect the adapter to the In1 input of the HT multifunction instrument using the
C100EV supplied cable (see Fig. 1 – part1)
2. Connect the L1, PE and N terminals (see Fig. 1 - parts 2, 3 and 4) of the adapter
respectively to B1, B3 and B4 inputs of the HT multifunction tester by using the cables
supplied together
3. Connect the Type 2 plug cable (see Fig. 1 - part 11) to the EVSE
4. Move the PP STATE selector (see Fig. 1 - part 5) to the NC position
5. Move the CP STATE selector (see Fig. 1 - part 6) to the Aposition
6. Move the FAULT selector (see Fig. 1 - part 7) to the STATUS OK position
7. Select the "EVSE Test" mode on the HT multifunction tester
8. Press the GO/STOP button on the HT multifunction tester and follow the guided test
procedure (see the related user manual)
CAUTION
For detailed instructions on the use of the adapter, refer to the user
manual of the HT tester to which it must be connected
Fig. 2: Use of the adapter for testing EVSE
5.2 EFFICIENCY CHECK OF EVSE ENERGY METER
The adapter allows to perform a test in order to evaluate the efficiency of the energy meter
inside the EVSE. Consider the following steps:
1. Connect an external load with max absorbed current 10A AC to the input terminals L,
N, PE (see Fig. 1 - parts 8 and 10) of LOAD section
2. Set the three switches to the positions: STATUS OK, C or D (CP STATE), and 13A,
20A, 32A or 63A (PP STATE)
3. Refer to the instructions of the EVSE under test for the energy meter reading.

EV-TEST100
EN - 8
6 MAINTENANCE
CAUTION
Only skilled and trained technicians should perform maintenance
operations. Before carrying out maintenance operations, disconnect all
cables from the input terminals.
Do not use the adapter in environments with high humidity levels or high
temperatures
6.1 CLEANING THE ADAPTER
Use a soft and dry cloth to clean the adapter. Never use wet cloths, solvents, water, etc.
6.2 END OF LIFE
CAUTION: the symbol on the adapter indicates that the appliance and its
accessories must be collected separately and correctly disposed of.
7 TECHNICAL SPECIFICATIONS
Input voltage: max 415V AC Phase-Phase, 50/60Hz ±5%
Connection to EVSE: integrated cable with Type 2 plug, length 60cm
Recharging stations: charging modes 2 and 3
PP Simulation: NC,13A, 20A, 32A, 63A
CP Simulation: status A, B, C, D, ventilation/not ventilation
Simulation EVSE fault: Fault PE, Fault E
CP output signal: PWM communication protocol, 12V
Allowed output load: 240V, 50/60Hz, max 10A AC
Protection fuse: Fast type 250V/10A (5x20mm) (0.2x0.8in)
Safety: IEC/EN61010-1
Reference guidelines: IEC/EN61851-1, IEC/EN60364-7-722
Insulation: double insulation
Measurement category: CAT III 300V
Pollution degree: 2
Dimensions (L x W x H): 210 x 115 x 60mm (8 x 5 x 2in)
Weight (with integrated cable): 900g (32ounces)
Mechanical protection: IP40
Working temperature: 0°C 40°C (32°F 104°F)
Working humidity: <80%RH
Storage temperature: -10°C 60°C (14°F 140°F)
Storage humidity: <80%RH
Max operating altitude: 2000m (6562ft)
This adapter complies with requirements of Low Voltage Directive 2014/35/EU (LVD)
This adapter complies with requirements of European Directive 2011/65/EU (RoHS)
and 2012/19/EU (WEEE)
7.1 ACCESSORIES
7.1.1 Accessories provided
Cable for connection to HT tester Code C100EV
Carrying case
User manual

EV-TEST100
EN - 9
8 ASSISTANCE
8.1 WARRANTY CONDITIONS
This adapter is warranted against any material or manufacturing defect, in compliance with
the general sales conditions. During the warranty period, defective parts may be replaced.
However, the manufacturer reserves the right to repair or replace the product. Should the
adapter be returned to the After-sales Service or to a Dealer, transport will be at the
Customer's charge. However, shipment will be agreed in advance. A report will always be
enclosed to a shipment, stating the reasons for the product's return. Only use original
packaging for shipment. Any damage due to the use of non-original packaging material will
be charged to the Customer. The manufacturer declines any responsibility for injury to
people or damage to property.
The warranty shall not apply in the following cases:
Repair and/or replacement of accessories and battery (not covered by warranty).
Repairs that may become necessary as a consequence of an incorrect use of the
adapter or due to its use together with non-compatible appliances.
Repairs that may become necessary as a consequence of improper packaging.
Repairs which may become necessary as a consequence of interventions performed
by unauthorized personnel.
Modifications to the adapter performed without the manufacturer's explicit
authorization.
Use not provided for in the adapter's specifications or in the instruction manual.
The content of this manual cannot be reproduced in any form without the manufacturer's
authorization.
Our products are patented and our trademarks are registered. The manufacturer
reserves the right to make changes in the specifications and prices if required by
improvements in technology.
8.2 ASSISTANCE
If the adapter does not operate properly, before contacting the After-sales Service, please
check the conditions. Should the adapter still operate improperly, check that the product is
operated according to the instructions given in this manual. Should the adapter be
returned to the After-sales Service or to a Dealer, transport will be at the Customer's
charge. However, shipment will be agreed in advance. A report will always be enclosed to
a shipment, stating the reasons for the product's return. Only use original packaging for
shipment. Any damage due to the use of non-original packaging material will be charged
to the Customer.