Htc Hurricane series User manual

HTC confidential

Service Manual

for

Tempo

HTC Proprietary

Confidential Treatment Requested

Rev. A01

July. 13, 2005

HTC Corp.

Engineering Mobility

HTC confidential

TITLE: Service Manual for Hurricane series (Tempo)

REV.

NO. DATE CONTENTS DEP. REVISED APP

´

D STGE.PER.

A01 07/13/2005 First reversion TSE

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Table of contents

Chapter 1 - Introduction 5

1.1History

Chapter 2 - Product Specifications 6

Chapter 3 - Servicing Tools 9

Chapter 4 - Assembling and Disassembling 10

4.1Disassembling

4.2Assembling

4.3MBPre-Assembling

4.4LCDPre-Assembling

Chapter 5 - Diagnostic Programs 26

5.1ListofTestItems(DiagnosticsinSDcard)

5.2 Test Procedure

5.3 Test Procedure and Description

Chapter 6 - Leakage current Measurement on MB 30

6.1 Leakage current measurement with Fixture

6.2BatteryCapacityTest

Chapter 7 - Software Upgrade procedure 35

7.1 Software upgrade

7.2 Smartphone Reset

7.4SoftwareBackuptoSDcard

Chapter 8 - RF Antenna test spec and criteria 43

8.1 Antenna Test Specification

8.2 Antenna Test Criteria

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Chapter 9 - Inspection Criteria 51

9.1Definition

9.2InspectionArea

9.3Criteria

Chapter 10 - Trouble Shooting 53

Chapter 11 - Labeling Plan 60

Chapter 12 - Spare parts list 61

12.1Sparepartslistforrepair

12.2AccessorySparepartslist

12.3Boardlevelpartslist

Chapter 13 - Board Level Repair 63

13.1 Problem Identification &Troubleshooting

13.2 Components to be Replaced

Chapter 14 – Return to Vendor(RTV) 66

Chapter 15 – Repair report format and definition 67

Chapter 16 – HTC service document on line (SDO) 69

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Chapter 1 – Introduction

This manual provides the technical information to support the service activities of Hurricane series.

It contains highly confidential information, so any or all of this document should not be revealed to

any third party.

1.1 History

Reversion Update item Pages effected

A01 First release N/A

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Chapter 2 - Product Specifications

Function Specification

Platform zMicrosoft Windows Mobile Smartphone

Dimensions z109.28mm(L) x 47.97mm(W) x 19.22/19.33mm(T)

Weight z100 g (with battery pack)

CPU zTI OMAP 750 tri-band GSM/GPRS solution

Memory zFlash ROM: 64MB

zRAM: 64MB SDRAM

GSM Function zFull integrated GPRS / GSM (Tri-band) module

(900+1800+1900MHz)

GSM900: 880-915, 925-960MHz

GSM1800: 1710-1785, 1805-1880MHz

GSM1900: 1850 -1910, 1930-1990MHz

Display z2.2" QVGA, 64K colors TFT LCD

zLED backlight

Keyboard/Button zOne Power button (Wake up key)

zOne 5 ways navigation key

zOne Send Button (Wake up key)

Quick Press: Start a phone call

Long Press: Switch On/Off loud speaker during incoming call

zOne End button (Wake up key)

Quick Press: End a phone call

Long Press: Switch On/Off Key Lock

z2 Soft Keys

zOne Home/Connection Quick List Button

Quick Press: Home

Long Press (Press and Hold): BT/PDP Quick list

zOne Back/Clear Button

Text Editing mode: Clear one character (Long press to delete

whole text field)

Non-Text mode: Back key

zNumerical dialing keypad (12 buttons / Wake up key)

Keypad is labeled as GSM 02.30

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zVolume Up Button (Left Upper Side / Wake up Key)

Quick Press: Volume Up

Long Press: Voice Recording

zMusic play button x 3

zOne record button

zHot key for internet link

zVolume Down Button (Left Upper Side / Wake up Key)

Quick Press: Volume Down

Long Press: Voice Command

Interface z3V SIM card

zOne Mini-USB plug (Slave USB, Power In)

zOne Infrared IrDA SIR

zOne miniSD Card slot

z2.5 Ø Stereo audio jack

External RF connector with cover

Power zBattery

Rechargeable battery, Li-Ion 1150 mAh

RTC backup battery - golden capacitor for min.20minutes

Battery Meter Showing available battery

Low Battery Warning

zAC Adapter:

AC input rating: 100 ~ 240 VAC, 50/60Hz

DC output: 5VDC, 1A

zPhoton Sensor for LED power consumption saving

zSupport USB charging

Device to device

connectivity zBluetooth

Compliant with v1.1

Class 2 transmit power

Supported profiles:

ÖDUN Client Profile

ÖFile Transfer Profile

ÖGeneric Access Profile

ÖGeneric Object Exchange Profile

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ÖHands-free Profile

ÖHeadset Profile

ÖObject Push Profile

ÖSerial Port Profile

ÖActiveSync

zInfrared IrDA SIR

zUSB 1.1 with mini-USB plug and receptacle

Digital Camera

zImage Sensor:

1.3 Mega Pixels CMOS

zLighting: Min. 5 Lux

Notification zOne Bi-color LED (Green and Red) for GSM standby, GSM

network status, Event Notification, Power Charging status

zOne Blue LED for Bluetooth connectivity status

zVibration for notification and incoming call

zNotification by LED, Sound, Message, Vibration Motor

Accessories zBundle

AC adapter w/ DC_IN via mini-USB plug

zUSB Sync. Cable

zStereo wired headset with microphone

zDRM Engine: For all types of files ( pictures, audio, application

etc.), and also all types of delivery method (MMS, email etc.)

OMA 1.0

Forward lock

Combined delivery

Separate delivery

zSpeech Recognition

Voice command/ voice dial

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Chapter 3 - Servicing Tools

This chapter provides information for the servicing tools for Hurricane series -Robbie.

List of Servicing Tools

No. Item Use Remark

1 Disassembly tools Plastic stick for dismantle the unit

Cleaning wipers

Philips Screw driver

Protective Film

Tweezers

Air Gun

Clean Bench (Mandatory)

**

2 Mini USB cable For Synchronization Test

3 Mini SD Memory Card For SD card test

4 Headset For Hand free / Recording test

5 AC Adapter Power supply to this model

6 Diagnostic Test Program Test Program for Functional Test

7 Software Upgrade tools For software version upgrade or re-flash

8 Label Printer & Scanner For Printing & Scanning regulation label when

housing or M/B is changed.

**

9 Battery Test Jig For Main Battery judgment.

10 Mini SD card for OS reflash Optional method besides of using RUU via PC

How to purchase repair tool:

Please place your order for item you need to correspond BSO window; normally it will need 2 ~4

weeks for purchasing lead time.

Note: Not suitable for (** IN REMARK)

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Chapter 4 - Assembling and Disassembling

4.1 Disassembling Tools needed for Assembling and

Disassembling the Smart Phone

1. Glove & Lens Cleaning Tissue.

2. Plastic type tweezers.

3. Philip Screw Driver #0.

4. Philip Screw Driver type T5

5. Special Made Plastic Stick

6. Precision flat driver type 0.9mm (Θ)

Front side

Remove antenna rubber, battery cover, battery

from unit

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Release the antenna radiator by inserting

Precision flat driver type 0.9mm into two holes

located at lower part of antenna as shown on

picture(1)

Use flat plastic tool to insert into the open gap (2)

Release the antenna

Unfasten 6 screws located on the back side

Insert plastic stick into the gap between upper

cover and housing to release three hooks which

fix them.

2

1

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The same method to release hooks on other

side.

Release the camera FPC before removing the

frame.

Note: The FPC is fragiled

Separate the Upper cover from frame housing

1. Vibrator could be removed from housing.

2. To remove the speaker, release three screws

which fix the sound box cover

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Three screws fix the sound box

Speaker could be released after removing the

sound box cover.

CAUTION:There is risk to damage the

camera during release the cover. Put your

finger to hold on the camera FPC during

release the cover.

To remove Camera use soft tool such as stylus

to take out the camera.

Caution: Please do not pull out the Camera

from its FPC side

CMOS camera

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Frame housing

Release the Switch board FPC

Release 6 hooks which hold the MB with upper

cover, starting from left side.

Remove the MB together with the LCD, pay

attention to the hooks.

Then take out the MB and LCD

Please put on soft surface to protect the LCD.

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1. Unfasten 4 screws located on metal support

of keypad.

Also 4 screws on the center

Take out the switch board

Switch board

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To disassembly receiver

Slightly release it from its lower left part.

Push out the functional keypad and Numeric

keypad from front side

Take out and put on safe place.

Function keypad with Numeric keypad

MB and LCD

Release its two tape on LCD‘s rear side.

*.Note

Please don’t pull the LCD FPC directly ,hold

the edge of LCD instead.

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To release the LCD, unlock the connector

cover.

Main Board

LCD

Now the disassembly process is DONE

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4.2 Assembly Process Assembly vibrator into its place on rear cover.

Assemble Receiver into its place, notice the

two pins should not bent on assembly

process.

Notice: Receiver coming as spare part already

has double side tape on it. You could remove

the top layer and stick it on front panel.

Assemble functional keypad on upper cover.

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Assembly Switch Board into upper cover.

Fasten 8 screws to fix the switch board.

Upper part assembly is done

Torque 0.6±0.1 kgf-cm

LCD assembly.

Insert the LCD into MB connector which refer

to white guide line

Use your finger to push the FPC black mylar

on FPC

Lock the connector.

Note:Once down the white line should be in

parallel with connector cover.

Remark: Make sure the LCD is installed

properly.

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Place the LCD as shown on figure

*.Note

Please don’t pull the LCD FPC directly ,hold

the edge of LCD instead.

Assemble the MB AND LCD INTO UPPER

cover.

Make sure the LCD & MB is inserted properly

into hooks.

Assemble the switch board connector

Assemble frame housing to upper part

HTC Hurricane Series User manual

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