Huck 3585PT User manual

June 22, 2015
HK1080
Makers of Huck®, Marson®, Recoil®
Brand Fasteners, Tools & Accessories
InstructIon Manual
3585 serIes
HydraulIc InstallatIon tools
3585
3585Pt

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3585 Series Hydraulic Installation Tools (HK1080) Alcoa Fastening Systems & Rings

3
3585 Series Hydraulic Installation Tools (HK1080) Alcoa Fastening Systems & Rings
Contents
ec declaratIon of conforMIty . . . . . . . . . . . . . . .2
safety InstructIons . . . . . . . . . . . . . . . . . . . . . . . .4
descrIPtIon...............................6
sPecIfIcatIons.............................6
PrIncIPle of oPeratIon ......................7
PreParatIon for use .......................8
oPeratIng InstructIons . . . . . . . . . . . . . . . . . . . . .9
HydraulIc couPlIngs .......................9
MaIntenance .............................10
dIsasseMbly .............................11
asseMbly ...............................12
asseMbly drawIng 3585 . . . . . . . . . . . . . . . . . . .13
asseMbly drawIng 3585Pt . . . . . . . . . . . . . . . . .14
troublesHootIng . . . . . . . . . . . . . . . . . . . . . . . . .15
stIcker locatIons . . . . . . . . . . . . . . . . . . . . . . . .15
kIts & accessorIes . . . . . . . . . . . . . . . . . . . . . . .16

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3585 Series Hydraulic Installation Tools (HK1080) Alcoa Fastening Systems & Rings
I. GENERAL SAFETY RULES:
1. A half-hour long hands-on training session with qualied
personnel is recommended before using HUCK equipment.
2. HUCK equipment must be maintained in a safe working
condition at all times. Tools and hoses should be inspected
at the beginning of each shift/day for damage or wear. Any
repair should be done by a qualied repairman trained on
HUCK procedures.
3. For multiple hazards, read and understand the safety
instructions before installing, operating, repairing,
maintaining, changing accessories on, or working near the
assembly power tool. Failure to do so can result in serious
bodily injury.
4. Only qualied and trained operators should install, adjust
or use the assembly power tool.
5. Do not modify this assembly power tool. This can reduce
effectiveness of safety measures and increase operator risk.
6. Do not discard safety instructions; give them to the
operator.
7. Do not use assembly power tool if it has been damaged.
8. Tools shall be inspected periodically to verify all ratings
and markings required, and listed in the manual, are legibly
marked on the tool. The employer/operator shall contact
the manufacturer to obtain replacement marking labels
when necessary. Refer to assembly drawing and parts list
for replacement.
9. Tool is only to be used as stated in this manual. Any other
use is prohibited.
10. Read MSDS Specications before servicing the tool. MSDS
specications are available from the product manufacturer
or your HUCK representative.
11. Only genuine HUCK parts shall be used for replacements
or spares. Use of any other parts can result in tooling
damage or personal injury.
12. Never remove any safety guards or pintail deectors.
13. Never install a fastener in free air. Personal injury from
fastener ejecting may occur.
14. Where applicable, always clear spent pintail out of nose
assembly before installing the next fastener.
15. Check clearance between trigger and work piece to ensure
there is no pinch point when tool is activated. Remote
triggers are available for hydraulic tooling if pinch point
is unavoidable.
16. Do not abuse tool by dropping or using it as a hammer.
Never use hydraulic or air lines as a handle or to bend or pry
the tool. Reasonable care of installation tools by operators
is an important factor in maintaining tool efciency,
eliminating downtime, and preventing an accident which
may cause severe personal injury.
17. Never place hands between nose assembly and work piece.
Keep hands clear from front of tool.
18. Tools with ejector rods should never be cycled without
nose assembly installed.
19. When two piece lock bolts are being used always make
sure the collar orientation is correct. See fastener data sheet
for correct positioning.
II. PROJECTILE HAZARDS:
1. Risk of whipping compressed air hose if tool is pneudraulic
or pneumatic.
2. Disconnect the assembly power tool from energy source
when changing inserted tools or accessories.
3. Be aware that failure of the workpiece, accessories, or the
inserted tool itself can generate high velocity projectiles.
4. Always wear impact resistant eye protection during tool
operation. The grade of protection required should be
assessed for each use.
5. The risk of others should also be assessed at this time.
6. Ensure that the workpiece is securely xed.
7. Check that the means of protection from ejection of
fastener or pintail is in place and operative.
8. There is possibility of forcible ejection of pintails or spent
mandrels from front of tool.
III. OPERATING HAZARDS:
1. Use of tool can expose the operator’s hands to hazards
including: crushing, impacts, cuts, abrasions and heat.
Wear suitable gloves to protect hands.
2. Operators and maintenance personnel shall be physically
able to handle the bulk, weight and power of the tool.
3. Hold the tool correctly and be ready to counteract normal
or sudden movements with both hands available.
4. Maintain a balanced body position and secure footing.
5. Release trigger or stop start device in case of interruption
of energy supply.
6. Use only uids and lubricants recommended by the
manufacturer.
7. Avoid unsuitable postures, as it is likely for these not
to allow counteracting of normal or unexpected tool
movement.
8. If the assembly power tool is xed to a suspension device,
make sure that xation is secure.
9. Beware of the risk of crushing or pinching if nose
equipment is not tted.
Continued on next page...
safety InstruCtIons
GLOSSARY OF TERMS AND SYMBOLS:
- Product complies with requirements set forth by the
relevant European directives.
- READ MANUAL prior to using this equipment.
- EYE PROTECTION IS REQUIRED while using this
equipment.
- HEARING PROTECTION IS REQUIRED while using this
equipment.
Notes: are reminders of required procedures.
Bold, Italic type and underlining: emphasizes a specic instruction.
WARNINGS: Must be understood to avoid
severe personal injury.
CAUTIONS: show conditions that will
damage equipment and or structure.

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3585 Series Hydraulic Installation Tools (HK1080) Alcoa Fastening Systems & Rings
IV. REPETITIVE MOTION HAZARDS:
1. When using assembly power tool, the operator can
experience discomfort in the hands, arms, shoulders, neck
or other parts of the body.
2. When using tool, the operator should adopt a comfortable
posture while maintaining a secure footing and avoid
awkward or off balanced postures.
3. The operator should change posture during extended tasks
to help avoid discomfort and fatigue.
4. If the operator experiences symptoms such as persistent
or recurring discomfort, pain, throbbing, aching, tingling,
numbness, burning sensations or stiffness, these warnings
should not be ignored. The operator should tell the
employer and consult a qualied health professional.
V. ACCESSORIES HAZARDS:
1. Disconnect tool from energy supply before changing
inserted tool or accessory.
2. Use only sizes and types of accessories and consumables
that are recommended. Do not use other types or sizes of
accessories or consumables.
VI. WORKPLACE HAZARDS:
1. Be aware of slippery surfaces caused by use of the tool
and of trip hazards caused by the air line or hydraulic hose.
2. Proceed with caution while in unfamiliar surroundings;
there could be hidden hazards such as electricity or other
utility lines.
3. The assembly power tool is not intended for use in
potentially explosive environments.
4. Tool is not insulated against contact with electrical power.
5. Ensure there are no electrical cables, gas pipes, etc., which
can cause a hazard if damaged by use of the tool.
VII. NOISE HAZARDS:
1. Exposure to high noise levels can cause permanent,
disabling hearing loss and other problems such as tinnitus,
therefore risk assessment and the implementation of
proper controls is essential.
2. Appropriate controls to reduce the risk may include
actions such as damping materials to prevent workpiece
from ‘ringing’.
3. Use hearing protection in accordance with employer’s
instructions and as required by occupational health and
safety regulations.
4. Operate and maintain tool as recommended in the
instruction handbook to prevent an unnecessary increase
in the noise level.
5. Select, maintain and replace the consumable / inserted
tool as recommended to prevent an unnecessary increase
in noise.
6. If the power tool has a silencer, always ensure that it is in
place and in good working order when the tool is being
operated.
VIII. VIBRATION HAZARDS:
1. Exposure to vibration can cause disabling damage to the
nerves and blood supply to the hands and arms.
2. Wear warm clothing when working in cold conditions and
keep hands warm and dry.
3. If numbness, tingling, pain or whitening of the skin in the
ngers or hands, stop using the tool, tell your employer
and consult a physician.
4. Support the weight of the tool in a stand, tensioner, or
balancer in order to have a lighter grip on the tool.
IX. HYDRAULIC TOOL SAFETY INSTRUCTIONS:
1. Carry out a daily check for damaged or worn hoses or
hydraulic connections and replace if necessary.
2. Wipe clean all couplers before connecting. Failure to do
so can result in damage to the quick couplers and cause
overheating.
3. Ensure that couplings are clean and correctly engaged
before operation.
4. Use only clean oil and lling equipment.
5. Power units require a free ow of air for cooling purposes
and should therefore be positioned in a well ventilated area
free from hazardous fumes.
6. Do not inspect or clean the tool while the hydraulic power
source is connected. Accidental engagement of the tool
can cause serious injury.
safety InstruCtIons (continued)
WARNING: Do not exceed maximum PULL
and RETURN settings on tool.
WARNING: Be sure all hose connections are
tight. All tool hoses must be connected.

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3585 Series Hydraulic Installation Tools (HK1080) Alcoa Fastening Systems & Rings
DesCrIptIon
speCIfICatIons
HYDRAULIC FLUID:
Hydraulic uid shall meet DEXRON® III, DEXRON VI, MERCON®, Allison C4-approved, or equivalent Automatic
Transmission Fluid (ATF) specications. Fire-resistant uid may be used if it is an ester-based uid such as
Quintolubric® HFD or equivalent. Water-based uid shall NOT be used as serious damage to equipment will occur.
DEXRON is a registered trademark of General Motors Corp.
MERCON is a registered trademark of Ford Motor Corp.
Quintolubric is a registered trademark of Quaker Chemical Corp.
POWER SOURCE: HUCK Powerig Hydraulic Unit
HOSE KITS: Use only genuine HUCK Hose Kits rated @
10,000 psi (689.5 BAR) working pressure.
3585 SERIES DIMENSIONS:
(not including hose, cord, or nose assembly)
Inches Centimetres
Length 8.63 21.9
Width 1.88 4.80
Height 6.50 1.65
MAX OPERATING TEMP: 125°F (51.7°C)
MAX FLOW RATE: 2 gpm (7.5 l/m)
MAX PULL PRESSURE: 7400 psi (510 BAR)
MAX RETURN PRESSURE: 2200 psi (152 BAR)
PULL CAPACITY: 45,668 lbs @ 7400 psi
(203 kN @ 510 BAR)
STROKE:
3585:1.81 inches (4.60 cm)
3585PT:1.90 inches (4.83 cm)
WEIGHT: 19 lbs (8.62 kg)
The 3585 series Hydraulic Installation Tools are cylinder-and-piston assemblies. They are complete with handle, hoses,
couplers, and a control cord, and are ready to be attached to, and powered by, a HUCK Powerig®Hydraulic Unit (model
918 or equivalent); nose assemblies are available separately.
These tools install a variety of fasteners.
MODEL 3585
• installs -16 (1/2”) to -24 (3/4”) Pintail-style
Lockbolt Fasteners
• has a pintail ejector to eject broken pintails from
the nose assembly
• has a nose adapter and retaining rings for
attaching nose assemblies
MODEL 3585PT
• installs -16 (1/2”) to -24 (3/4”) Huck-Spin, Huck-
Spin2®, and Bob-Tail®Fasteners
• does NOT have a pintail ejector (it installs
fasteners without a pintail break)
• has a pass-through hole (on the piston) to allow
the included T-wrench to install Huck-Spin collars
The tools have a dump valve—positioned by the piston—that relieves the hydraulic pressure at both ends (PULL and
RETURN) of the stroke. Proper PULL and RETURN pressures are important for the proper operation of the tool and the
nose assemblies—and for the safety of the operator. Use HUCK Set-up Gauge (P/N T-124833CE) to check and set the
pressures. The gauge is available separately and includes instructions for use.
NOTE: Gauge instructions are also included in applicable Powerig instruction manuals.

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3585 Series Hydraulic Installation Tools (HK1080) Alcoa Fastening Systems & Rings
prInCIple of operatIon
PULL CYCLE
Figure 1A: When the trigger is pressed, a solenoid-
operated valve in the Powerig® directs pressurized uid
through the PULL hose to the front side of the piston, and
allows uid on the RETURN side to ow back to the tank.
The piston and nose assembly collet move rearward
installing the fastener.
When the piston reaches the end of the PULL stroke,
it uncovers ats at the rear of the dump valve. These
ats provide a passage for hydraulic uid from the PULL
side to the RETURN side of the piston, unloading (or
“dumping”) the pressurized uid back to the tank.
RETURN CYCLE
Figure 1B: When the trigger is released, the solenoid
is de-energized and the valve directs pressurized uid
to the rear of the piston, and the uid on the PULL side
ows back to the tank. This causes the piston and collet
to move forward, and pushes the nose assembly and tool
off the swaged (installed) fastener.
When the piston reaches the end of the RETURN
stroke, pressure builds, causing the Powerig to shut off,
completing the cycle.











Pintail
Ejector
Trigger
Switch
Dump
Valve
Hydraulic
Hoses

Piston





PULL Pressure (PULL Cycle) RETURN Pressure (RETURN Cycle)
fIgure 1afIgure 1b

8
3585 Series Hydraulic Installation Tools (HK1080) Alcoa Fastening Systems & Rings
This section contains important information that should be
reviewed before using the tool. This information is offered
as guidance to help you work safely, and when used
in conjunction with the information in the MaIntenance
section, will extend the life of your tool.
GENERAL PRECAUTIONS
During disassembly and assembly, take the following
precautions to avoid damaging tool or components:
(a) Use materials such as brass, aluminum, or wood, to
protect tool when applying pressure.
(b) Apply continuous steady pressure, rather than sharp
blows, to disassemble or assemble components.
An arbor press provides steady pressure to press a
component in or out.
(c) Never force a component if it “hangs up” due to
misalignment. Reverse the procedure to correct
misalignment and start over.
(d) Smear LUBRIPLATE® 13O-AA (HUCK P/N 502723)
or equivalent on O-rings and mating surfaces to ease
assembly and prevent damage to O-rings.
(e) Coat Parker Threadmate, Loctite 567, or Slic-tite stick
to male pipe threads per manufacturer’s instructions.
DISASSEMBLY AND ASSEMBLY TOOLS
Working on these tools requires the use of standard
hand tools, such as wrenches, drifts, copper and lead
hammers, screwdrivers, socket screw hexagon keys,
and long forceps (tweezers). These can be purchased at
most supply rms and should be available. HUCK also
recommends having access to an arbor press and vise
with soft jaws.
HUCK has specially designed tools available for working
on this tool. See kIts & accessorIes.
POWER SOURCE CONNECTIONS
Use a HUCK Powerig, or equivalent, that has been
suitably prepared for operation.
1. Turn off the Powerig; disconnect its power supply.
2. Apply Parker Threadmate, Loctite 567, or Slic-tite stick
to male pipe threads per manufacturer’s instructions,
and then connect the hoses to the Powerig.
3. Connect the tool control switch cord to Powerig.
4. Connect the Powerig to the power supply and turn
it on. Press and hold the tool trigger for 30 seconds;
then press trigger a few times to cycle the tool and
circulate the hydraulic uid. Observe the action of the
tool and check for leaks. Turn off the Powerig.
5. Disconnect tool’s control switch cord from the
Powerig; disconnect the Powerig from the power
supply. Select a nose assembly for the fastener to be
installed and attach it to the tool.
6. Reconnect the Powerig to the power supply and the
tool’s switch control cord to the Powerig.
7. Check the operation of nose assembly; install
fasteners in a test plate of correct thickness with
proper size holes. Inspect installed fasteners.
NOTE: If fasteners do not pass inspection, see
troublesHootIng to investigate possible causes.
LUBRIPLATE is a registered trademark of Fiske Brothers Rening Co.
Threadmate is a registered trademark of Parker Intangibles LLC.
Teon is a registered trademark of E. I. du Pont de Nemours and Co.
Loctite is a registered trademark of Henkel Corporation, U.S.A.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
preparatIon for use
WARNING:
Read entire manual before using tool.
A 30-minute training session with qualied
personnel is recommended before using
HUCK equipment.
When operating HUCK equipment, always
wear approved eye and hearing protection.
Be sure there is adequate clearance for the
operator’s hands before proceeding.
WARNING: HUCK recommends that a HUCK
Powerig be used to power HUCK tools.
Hydraulic units that deliver high PULL
and RETURN pressures—but which are
NOT equipped with RELIEF VALVES—are
specically NOT RECOMMENDED and may be
dangerous.
Set the PULL and RETURN pressures
as specied in sPecIfIcatIons. Failure to
properly set these pressures may result in
serious personal injury. Use HUCK Pressure
Gauge (P/N T-124883CE) as indicated in its
instruction manual.
CAUTION:
Do not use TEFLON®tape on pipe threads.
Tape can shred, resulting in malfunctions.
Keep disconnected hoses and couplers
and hydraulic uid free of foreign matter.
Contaminated uid can cause valve failures.
Do not abuse this tool by dropping it,
using it as a hammer, or otherwise causing
unnecessary wear and tear. Never carry the
tool by attached hoses.
WARNING: Connect the tool’s hydraulic hoses
to the HUCK Powerig® Hydraulic Unit before
connecting tool’s switch-control cord to the
Powerig.
Serious personal injury may occur if not
connected in this order AND if disconnected
in the reverse order.

9
3585 Series Hydraulic Installation Tools (HK1080) Alcoa Fastening Systems & Rings
operatIng InstruCtIons
Read all of these instructions in order to ensure the safe operation of this equipment.
This section details installing HuckBolt®Fasteners.
Review all CAUTIONs and WARNINGs prior to installing
these fasteners. If the tool malfunctions, consult
troublesHootIng prior to attempting any repairs.
NOTE: Reasonable care of tools by operators is an
important factor in maintaining efciency and reducing
downtime.
Prior to starting these procedures, check the tool’s
Assembly Drawing to verify the proper orientation of the
ats on the dump valve; they should face the rear of the
tool.
To install a HuckBolt Fastener:
1. Place a fastener in the workpiece and place the
collar over the fastener.
NOTE: The beveled end of the collar must be
towards the nose assembly and tool.
2. Hold the fastener and push the nose assembly onto
the fastener that is protruding through the collar until
the nose anvil touches the collar.
NOTE: The tool and nose assembly must be at right
angles (90°) to the work.
3. Press and hold the trigger to start installation cycle.
4. Release the trigger when forward motion of nose
assembly anvil stops and pintail breaks off.
The pressure is re-directed; the piston moves forward;
and the tool is pushed off the fastener and ejects the
pintail. The tool and nose assembly are ready for the
next installation cycle.
CAUTION: Remove excess gap from
between the sheets to permit proper
fastener installation and prevent jaw
damage. ALL jaw teeth must engage the
pintail to avoid damaging the teeth.
WARNING:
• Wear approved eye and hearing
protection.
• Ensure there is adequate clearance for
operator’s hands before proceeding with
fastener installation.
• Be sure that pintail deector is attached
to the tool and directed away from all
personnel.
• Do not pull on a pin without placing a
fastener in a workpiece. Make sure that
the collar chamfer is out, toward the
tool. Pins eject with great velocity when
pintailsbreak off or teeth/grooves strip,
which could cause severe injury.
HyDraulIC CouplIngs
fIgure 2
Use a ne India stone to remove nicks and burrs from diameter A and leading edge to prevent damage to O-ring.
WARNING: Make sure the tool has been
properly re-assembled prior to use. Failure
to do so could result in serious personal
injury.

10
3585 Series Hydraulic Installation Tools (HK1080) Alcoa Fastening Systems & Rings
GENERAL
The operating efciency of your tool is directly related to
the performance of the entire system. Regular inspection
and the immediate correction of minor problems will keep
the tool operating efciently, and prevent downtime. A
schedule of “preventive” maintenance of the tool, nose
assembly, hoses, trigger and control cord, and Powerig®
will ensure your tool’s proper operation, extend its life,
and reduce the risk of personal injury to those who
operate it.
NOTE: HUCK tools should be serviced only by personnel
who are thoroughly familiar with its operation.
√ Consult MSDS before servicing tool.
√Service the tool in a clean, well-lighted area. Take
special care to prevent contamination of pneumatic
and hydraulic systems. Keep separated parts away
from dirty work surfaces.
√Have available all necessary hand tools—standard
and special.
√ Carefully handle all parts. Before reassembly,
examine them for damage and wear.
√ Disassemble and assemble tool components in a
straight line. Do NOT bend, cock, twist, or apply
undue force.
√ Have any relevant HUCK Spare Parts Service
Kits available when servicing the tool; they include
important consumable parts. Other components, as
experience dictates, should also be available.
DAILY
√If a Filter-Regulator-Lubricator unit is not being used,
uncouple the air disconnects and add a few drops of
hydraulic uid to the air inlet of the tool.
NOTE: If the tool is in continuous use, add a few
drops of oil in every 2–3 hours.
√Before connecting an air hose to the tool, bleed the
air lines to clear dirt or water.
√ Verify that hoses, ttings, couplings, and electrical
connections are secure and free of leaks; tighten or
replace if necessary.
√ Check tools and nose assemblies for damage and
air or hydraulic leaks; tighten, repair, or replace if
necessary.
√Inspect the tool, hoses, and Powerig during operation
to detect abnormal heating, leaks, or vibration.
√Clean nose assemblies in mineral spirits to clear jaws
and rinse metal chips and dirt. For a more thorough
cleaning, disassemble the nose assembly. Use a dull-
pointed “pick” to remove imbedded particles from the
pull grooves of the jaws.
√Clean all parts of any assembly with UNITIZEDTM
Jaws in mineral spirits or isopropyl alcohol only; do
not let the jaws come in contact with other solvents.
Do not soak jaws; dry them immediately after
cleaning. HUCK recommends drying other parts
before re-assembling.
WEEKLY
√ Disassemble, clean, and reassemble nose
assemblies in accordance with applicable
instructions.
√ Check the tool and all connecting parts for damage
and uid/air leaks; tighten or replace if necessary.
√Inspect the cylinder bore, piston and rod/extension,
and dump valve for scored surfaces, excessive wear,
and damage; replace as necessary.
STICKERS
Stickers on the tool display safety and pressure-settings
information, and must always be legible. For more
information on sticker locations and part numbers, see
stIcker locatIons.
SPARE PARTS SERVICE KITS
HUCK Spare Parts Service Kits contain replacements
for perishable tool parts. HUCK recommends having the
appropriate kit accessible. For more information, see kIts
& accessorIes.
FLUID MAINTENANCE
See sPecIfIcatIons for information on approved uid types.
Dispose of uid in accordance with local environmental
regulations. Recycle steel, aluminum, and plastic parts in
accordance with local lawful and safe practices.
TEFLON is a registered trademark of E. I. du Pont de Nemours and
Company.
Threadmate is a registered trademark of Parker Intangibles LLC.
MaIntenanCe
CAUTION: Replace all seals, wipers,
O-rings and Back-up rings when the tool is
disassembled for any reason, and at regular
intervals, depending on severity and length
of use.
CAUTION: Do not use TEFLON®tape on
pipe threads. Tape can shred, resulting in
malfunctions. Apply Parker Threadmate,
Loctite 567, or Slic-tite stick to male pipe
threads per manufacturer’s instructions.